Grizzly G0507 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56

Ir a la página of

Buen manual de instrucciones

Las leyes obligan al vendedor a entregarle al comprador, junto con el producto, el manual de instrucciones Grizzly G0507. La falta del manual o facilitar información incorrecta al consumidor constituyen una base de reclamación por no estar de acuerdo el producto con el contrato. Según la ley, está permitido adjuntar un manual de otra forma que no sea en papel, lo cual últimamente es bastante común y los fabricantes nos facilitan un manual gráfico, su versión electrónica Grizzly G0507 o vídeos de instrucciones para usuarios. La condición es que tenga una forma legible y entendible.

¿Qué es un manual de instrucciones?

El nombre proviene de la palabra latina “instructio”, es decir, ordenar. Por lo tanto, en un manual Grizzly G0507 se puede encontrar la descripción de las etapas de actuación. El propósito de un manual es enseñar, facilitar el encendido o el uso de un dispositivo o la realización de acciones concretas. Un manual de instrucciones también es una fuente de información acerca de un objeto o un servicio, es una pista.

Desafortunadamente pocos usuarios destinan su tiempo a leer manuales Grizzly G0507, sin embargo, un buen manual nos permite, no solo conocer una cantidad de funcionalidades adicionales del dispositivo comprado, sino también evitar la mayoría de fallos.

Entonces, ¿qué debe contener el manual de instrucciones perfecto?

Sobre todo, un manual de instrucciones Grizzly G0507 debe contener:
- información acerca de las especificaciones técnicas del dispositivo Grizzly G0507
- nombre de fabricante y año de fabricación del dispositivo Grizzly G0507
- condiciones de uso, configuración y mantenimiento del dispositivo Grizzly G0507
- marcas de seguridad y certificados que confirmen su concordancia con determinadas normativas

¿Por qué no leemos los manuales de instrucciones?

Normalmente es por la falta de tiempo y seguridad acerca de las funcionalidades determinadas de los dispositivos comprados. Desafortunadamente la conexión y el encendido de Grizzly G0507 no es suficiente. El manual de instrucciones siempre contiene una serie de indicaciones acerca de determinadas funcionalidades, normas de seguridad, consejos de mantenimiento (incluso qué productos usar), fallos eventuales de Grizzly G0507 y maneras de solucionar los problemas que puedan ocurrir durante su uso. Al final, en un manual se pueden encontrar los detalles de servicio técnico Grizzly en caso de que las soluciones propuestas no hayan funcionado. Actualmente gozan de éxito manuales de instrucciones en forma de animaciones interesantes o vídeo manuales que llegan al usuario mucho mejor que en forma de un folleto. Este tipo de manual ayuda a que el usuario vea el vídeo entero sin saltarse las especificaciones y las descripciones técnicas complicadas de Grizzly G0507, como se suele hacer teniendo una versión en papel.

¿Por qué vale la pena leer los manuales de instrucciones?

Sobre todo es en ellos donde encontraremos las respuestas acerca de la construcción, las posibilidades del dispositivo Grizzly G0507, el uso de determinados accesorios y una serie de informaciones que permiten aprovechar completamente sus funciones y comodidades.

Tras una compra exitosa de un equipo o un dispositivo, vale la pena dedicar un momento para familiarizarse con cada parte del manual Grizzly G0507. Actualmente se preparan y traducen con dedicación, para que no solo sean comprensibles para los usuarios, sino que también cumplan su función básica de información y ayuda.

Índice de manuales de instrucciones

  • Página 1

    18" & 20" SUPER HEAVY-DUTY BANDSAWS MODELS G0506/G0507/G0511 INSTRUCTION MANUAL COPYRIGHT © AUGUST, 2002 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. REVISED DECEMBER, 2003 PRINTED IN TAIWAN Model G0506 Model G0507/G0511[...]

  • Página 2

    WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonr[...]

  • Página 3

    Table Of Contents PAGE 1. SAFETY ......................................................................................................................................2 SAFETY RULES FOR ALL TOOLS ..................................................................................2-3 ADDITIONAL SAFETY INSTRUCTIONS FOR BANDSAWS ........................[...]

  • Página 4

    -2- 18" & 20" Super Heavy-Duty Bandsaws Safety Instructions For Power Tools SECTION 1: SAFETY 5. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be kept at a safe distance from work area. 6. MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or by removing starter keys. 7. DO NOT FORCE TOOL. It will do the job[...]

  • Página 5

    18" & 20" Super Heavy-Duty Bandsaws -3- 9. USE PROPER EXTENSION CORD . Make sure your extension cord is in good condi- tion. Conductor size should be in accor- dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power[...]

  • Página 6

    -4- 18" & 20" Super Heavy-Duty Bandsaws Additional Safety Instructions For Bandsaws 7. BLADE SHOULD BE RUNNING AT FULL SPEED before beginning a cut. 8. ALWAYS FEED STOCK EVENLY AND SMOOTHLY. Do not force or twist blade while cutting, especially when sawing small radii. 9. THIS MACHINE IS NOT DESIGNED TO CUT METAL or other material exc[...]

  • Página 7

    18" & 20" Super Heavy-Duty Bandsaws -5- Grizzly Industrial, Inc. is proud to offer the 18" and 20" Super Heavy-Duty Bandsaws. These bandsaws are a part of Grizzly’s growing family of fine woodworking machinery. When used accord- ing to the guidelines stated in this manual, you can expect years of trouble-free, enjoyable op[...]

  • Página 8

    -6- 18" & 20" Super Heavy-Duty Bandsaws Model G0506/G0507 The Model G0506/G0507 Bandsaw is pre-wired for single-phase, 220V operation. Under normal use, the Model G0506 2 HP motor draws approx- imately 12 amps. We recommend a 15 amp cir- cuit. This includes a 15 amp circuit breaker, plug, receptacle and wiring rated for at least 15 am[...]

  • Página 9

    18" & 20" Super Heavy-Duty Bandsaws -7- Model G0511 The Model G0511 Bandsaw is pre-wired for 3- phase, 220V operation. Under normal use, the 5 HP motor draws approximately 13 amps. We rec- ommend using a 15 amp circuit, including a 15 amp circuit breaker, plug, receptacle and wiring rated for at least 15 amps. If frequent circuit brea[...]

  • Página 10

    -8- 18" & 20" Super Heavy-Duty Bandsaws Under no circumstances should the grounding blade from any plug be removed. If it will not fit the outlet, have the proper outlet installed by a qualified electrician. Repair or replace damaged or worn cords immediately. Check with a qualified electrician or one of our service personnel if the g[...]

  • Página 11

    18" & 20" Super Heavy-Duty Bandsaws -9- SECTION 4: CONTROLS AND COMPONENTS Figure 4. Rear view of bandsaw. Identification The 18" and 20" Super Heavy-Duty Bandsaw controls and components are frequently referred to in this section. Please take the time to identify the following controls. Their locations are shown in Figures 4[...]

  • Página 12

    -10- 18" & 20" Super Heavy-Duty Bandsaws SECTION 5: SET UP Piece Inventory After all the parts have been removed from the carton, you should have: • Bandsaw Unit with Blade • Table and Fence Rail • Fence • Dust Port • Miter Gauge • Hardware Bag (4) Phillip Head Screws (4) Hex Bolts (4) Flat Washers In the event that any no[...]

  • Página 13

    18" & 20" Super Heavy-Duty Bandsaws -11- 5mm 10mm 15mm 20mm 25mm 30mm 35mm 40mm 45mm 50mm 55mm 60mm 65mm 70mm 75mm Washer Lock Washer Hex Nut Wing Nut Phillips Head Sheet Metal Screw Setscrew Phillips Head Screw Thumb Screw Slotted Screw Countersunk Phillips Head Screw Cap Screw Carriage Bolt Hex Head Bolt Button Head Screw Flange Bol[...]

  • Página 14

    -12- 18" & 20" Super Heavy-Duty Bandsaws Site Considerations 1. Floor Load: The 18" and 20" Super Heavy- Duty Bandsaws represent a large weight load in a small footprint. Most commercial floors are suitable for your machine. Some residential floors may require additional rein- forcement to support both machine and operator. [...]

  • Página 15

    18" & 20" Super Heavy-Duty Bandsaws -13- Figure 6. Table installed correctly. Table To mount the table: 1. Installing the table is easiest if the blade is out of the way. Remove the blade by first loosening the blade tension handwheel, move the blade guide bearings (refer to the section titled Blade Changes on page 25) then by sliding[...]

  • Página 16

    -14- 18" & 20" Super Heavy-Duty Bandsaws Figure 8. Dust port installed. Dust Port To install the dust port: 1. Place the dust port on the saw as shown in Figure 8 . 2. Secure it with the included Phillips head screws. Figure 9. Guide post lock knob. Guide Post The rack and pinion guide post can be easily raised and lowered. To adjust [...]

  • Página 17

    18" & 20" Super Heavy-Duty Bandsaws -15- The blade guard can be adjusted along the sup- port rod to help facilitate adjustments made to the blade guide assembly. The blade guard must be adjusted to the lowest position on the sup- port rod before starting the machine. To move the blade guard: 1. Loosen the hex bolt shown in Figure 9 th[...]

  • Página 18

    -16- 18" & 20" Super Heavy-Duty Bandsaws Blade Tracking Always adjust the blade guides away from the blade before making blade tracking adjustments. The wheels on the Model G0506/G0507/G0511 Super Heavy-Duty Bandsaws are crowned and have rubber tires. This style requires center blade tracking for proper operation. To adjust blade trac[...]

  • Página 19

    18" & 20" Super Heavy-Duty Bandsaws -17- The support bearings support the back of the blade during the sawing operation. The adjust- ments that can be made to the support bearings are lateral placement and backing placement. Make sure the guide bearings are adjusted away from the blade before making this adjustment. Figure 14 shows th[...]

  • Página 20

    -18- 18" & 20" Super Heavy-Duty Bandsaws Figure 17. Guide bearings properly adjusted. The guide bearings ensure that the blade cannot twist during operation. Perform the steps below for both upper and lower guide bearings. To adjust the guide bearings: 1. Carefully tighten the guide adjustment knobs until the guide bearings just touch[...]

  • Página 21

    18" & 20" Super Heavy-Duty Bandsaws -19- Figure 19. Positive stop and jam nut. Table Stop The positive stop under the table ( see Figure 19 ) allows you to repeatedly square up the table after adjusting the table to another angle. To adjust the positive stop: 1. Loosen the large hex bolt in the center of the table trunnion as describe[...]

  • Página 22

    -20- 18" & 20" Super Heavy-Duty Bandsaws Figure 21. The foot brake is located below the dust collection port. Foot Brake Turn on the power supply at the main panel and/or plug in the bandsaw. Push the START but- ton to turn on the bandsaw. Make sure that your hand is poised over the switch and your foot is sit- uated so you can use th[...]

  • Página 23

    18" & 20" Super Heavy-Duty Bandsaws -21- Figure 22. Blade tension gauge. Blade Tension 5. Turn the bandsaw OFF. Double check the tracking and blade guides to make sure that they do not need to be adjusted after ten- sioning the blade. Reset the guide bearings and upper blade guide assembly for height. If the blade does not cut properl[...]

  • Página 24

    -22- 18" & 20" Super Heavy-Duty Bandsaws Blade Lead Sometimes the bandsaw blade will not cut straight even when the fence and blade are par- allel ( see Figure 23 ). This condition is called “lead.” Lead occurs (1) if the blade tension is incorrect, (2) if the teeth are dull on one side, or (3) if the teeth are set heavier on one [...]

  • Página 25

    18" & 20" Super Heavy-Duty Bandsaws -23- Using this machine pro- duces sawdust which may cause allergic reactions and respiratory problems. Use an approved dust mask to protect yourself from dust hazards! SECTION 6: OPERATIONS Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back. Wear safety glasses [...]

  • Página 26

    -24- 18" & 20" Super Heavy-Duty Bandsaws Figure 24. Raker, Skip and Hook blades. Raker Skip Hook • RAKER — This style is considered to be the standard because the tooth size and shape are the same as the tooth gullet. The teeth on Raker blades are usually very numerous, have no angle, and produce cuts by scraping the material; the[...]

  • Página 27

    18" & 20" Super Heavy-Duty Bandsaws -25- Figure 25. Loosen this bolt to remove assembly. Blade Changes To remove the blade: 1. Disconnect power to the bandsaw! 2. Release the tension on the blade by turning the tension control knob counterclockwise. 3. Remove the upper guide assembly from the support bar by loosening the hex bolt show[...]

  • Página 28

    -26- 18" & 20" Super Heavy-Duty Bandsaws Ripping is the process of cutting a wide board into two or more narrower boards. The maximum board width that can be ripped is limited by the maximum throat dimension of the bandsaw. For ripping, a wider blade is better. In most rip- ping applications, a standard raker tooth style will be suffi[...]

  • Página 29

    18" & 20" Super Heavy-Duty Bandsaws -27- Resawing Resawing is the process of cutting the thickness of a board into two or more thinner boards. Each new board is the same width and length as the original board, but the thickness is less. The max- imum board width that can be resawn is limited by the maximum cutting height of the bandsa[...]

  • Página 30

    -28- 18" & 20" Super Heavy-Duty Bandsaws SECTION 7: MAINTENANCE V-Belts To ensure optimum power transmission from the motor to the blade, the V-belt must be in good condition and operate under proper tension. The belt should be checked for cracks, fraying and wear. Belt tension should be checked at least every 3 months; more often if [...]

  • Página 31

    18" & 20" Super Heavy-Duty Bandsaws -29- The sealed and pre-lubricated ball bearings on most of the moving parts of this bandsaw require no lubrication for the life of the bearings. These bearings are standard sizes, and replacements can be purchased from our parts department or a bearing supply store. The guide bearings do require oi[...]

  • Página 32

    -30- 18" & 20" Super Heavy-Duty Bandsaws G0506 &G0507 Wiring Diagram GROUND 1 2 16 1 8 GROUND A1 A2[...]

  • Página 33

    18" & 20" Super Heavy-Duty Bandsaws -31- A2 A1 G0511 Wiring Diagram GROUND 1 2 16 1 8 GROUND THREE-PHASE 220 V OL T PO WER SOURCE U1 U5 V1 V5 W1 W5 U2—V2—W2 220 V OL T WIRING GROUND U1 U2 U5 V2 V5 W2 W5 V1 W1 440 V OL T WIRING[...]

  • Página 34

    -32- 18" & 20" Super Heavy-Duty Bandsaws The following pages contain general machine data, parts diagrams/lists, troubleshooting guide a nd Warranty/Return information for your 18" and 20" Super Heavy-Duty Bandsaws. If you need parts or help in assembling your machine, or if you need operational information, we encourage you[...]

  • Página 35

    18" & 20" Super Heavy-Duty Bandsaws -33- Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MACHINE DA T A SHEET Design Type ...................................................................................................... Floor Model Overall Dimensions: Table Size .....................[...]

  • Página 36

    -34- 18" & 20" Super Heavy-Duty Bandsaws G0506[...]

  • Página 37

    18" & 20" Super Heavy-Duty Bandsaws -35- 60 62 61 G0506[...]

  • Página 38

    -36- 18" & 20" Super Heavy-Duty Bandsaws G0506[...]

  • Página 39

    18" & 20" Super Heavy-Duty Bandsaws -37- G0506[...]

  • Página 40

    -38- 18" & 20" Super Heavy-Duty Bandsaws 60 62 61 G0506[...]

  • Página 41

    18" & 20" Super Heavy-Duty Bandsaws -39- REF PART # DESCRIPTION REF PART # DESCRIPTION 052 PB21 HEX BOLT 3 ⁄ 8 "-16 X 3 ⁄ 4 " 053 P0506053 STOP SWITCH 054 PSB21M CAP SCREW M4-.7 X 30 055 P0506055 UPPER WHEEL 056 P0506056 UPPER WHEEL SHAFT 057 P6205 BEARING 6205Z 058 P0506058 IN BUSHING 059 P0506059 OUT BUSHING 060 P05060[...]

  • Página 42

    -40- 18" & 20" Super Heavy-Duty Bandsaws REF PART # DESCRIPTION REF PART # DESCRIPTION 102 P0506102 TRUNNION BRACKET 103 P0506100 HEX BOLT 1 ⁄ 2 "-12 X 1 3 ⁄ 4 " 104 PLW07 LOCK WASHER 1 ⁄ 2 " 105 P0506105 BLADE GUIDE FORK 106 PB07 HEX BOLT 5 ⁄ 16 "-18 X 3 ⁄ 4 " 107 PW02 FLAT WASHER 3 ⁄ 8 " 108[...]

  • Página 43

    18" & 20" Super Heavy-Duty Bandsaws -41- Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MACHINE DA T A SHEET Design Type ......................................................................................................Floor Model Overall Dimensions: Table Size ......................[...]

  • Página 44

    -42- 18" & 20" Super Heavy-Duty Bandsaws G0507/G0511[...]

  • Página 45

    18" & 20" Super Heavy-Duty Bandsaws -43- 60 62 61 G0507/G0511[...]

  • Página 46

    -44- 18" & 20" Super Heavy-Duty Bandsaws G0507/G0511[...]

  • Página 47

    18" & 20" Super Heavy-Duty Bandsaws -45- G0507/G0511[...]

  • Página 48

    -46- 18" & 20" Super Heavy-Duty Bandsaws 60 62 61 G0507/G0511[...]

  • Página 49

    18" & 20" Super Heavy-Duty Bandsaws -47- REF PART # DESCRIPTION REF PART # DESCRIPTION 049 PN08 HEX NUT 3 ⁄ 8 "-16 050 P0507050 SPRING 051 PN08 HEX NUT 3 ⁄ 8 "-16 052 PB21 HEX BOLT 3 ⁄ 8 "-16 X 3 ⁄ 4 " 053 P0507053 STOP SWITCH 054 PSB21M CAP SCREW M4-.7 X 30 055 P0507055 UPPER WHEEL 056 P0507056 UPPER WHEEL[...]

  • Página 50

    -48- 18" & 20" Super Heavy-Duty Bandsaws REF PART # DESCRIPTION REF PART # DESCRIPTION 099 PLW04 LOCK WASHER 3 ⁄ 8 " 100 P0507100 HEX BOLT 5 ⁄ 8 "-11 X 2" 101 PW14 FLAT WASHER 5 ⁄ 8 " 102 P0507102 TRUNNION BRACKET 103 P0506100 HEX BOLT 1 ⁄ 2 "-12 X 1 3 ⁄ 4 " 104 PLW07 LOCK WASHER 1 ⁄ 2 " [...]

  • Página 51

    18" & 20" Super Heavy-Duty Bandsaws -49- TROUBLESHOOTING Motor will not start. 1. Low voltage. 1. Check power line for proper voltage. 2. Open circuit in motor or loose 2. Inspect all lead connections on motor for loose or open connections. connections. Motor will not start; fuses or circuit 1. Short circuit in line cord or plug. 1. I[...]

  • Página 52

    -50- 18" & 20" Super Heavy-Duty Bandsaws Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is[...]

  • Página 53

    CUT ALONG DOTTED LINE ___Other__________________________________________________ 9. How many of your woodworking machines are Grizzly? _____________ 10. Which benchtop tools do you own? Check all that apply. ___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" Table Saw ___10"[...]

  • Página 54

    TAPE ALONG EDGES--PLEASE DO NOT STAPLE FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend:[...]

  • Página 55

    [...]

  • Página 56

    Buy Direct and Save with Grizzly ® – Trusted, Proven and a Great Value! -OR- • SECURE ORDERING • ORDERS SHIPPED WITHIN 24 HOURS • E-MAIL RESPONSE WITHIN ONE HOUR Visit Our Website T oday And Discover Why Grizzly ® Is The Industry Leader! Receive a FREE GIFT with each online order for Limited Time Only Call Today For A FREE Full Color Cata[...]