Graco 24P822 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

Ir a la página of

Buen manual de instrucciones

Las leyes obligan al vendedor a entregarle al comprador, junto con el producto, el manual de instrucciones Graco 24P822. La falta del manual o facilitar información incorrecta al consumidor constituyen una base de reclamación por no estar de acuerdo el producto con el contrato. Según la ley, está permitido adjuntar un manual de otra forma que no sea en papel, lo cual últimamente es bastante común y los fabricantes nos facilitan un manual gráfico, su versión electrónica Graco 24P822 o vídeos de instrucciones para usuarios. La condición es que tenga una forma legible y entendible.

¿Qué es un manual de instrucciones?

El nombre proviene de la palabra latina “instructio”, es decir, ordenar. Por lo tanto, en un manual Graco 24P822 se puede encontrar la descripción de las etapas de actuación. El propósito de un manual es enseñar, facilitar el encendido o el uso de un dispositivo o la realización de acciones concretas. Un manual de instrucciones también es una fuente de información acerca de un objeto o un servicio, es una pista.

Desafortunadamente pocos usuarios destinan su tiempo a leer manuales Graco 24P822, sin embargo, un buen manual nos permite, no solo conocer una cantidad de funcionalidades adicionales del dispositivo comprado, sino también evitar la mayoría de fallos.

Entonces, ¿qué debe contener el manual de instrucciones perfecto?

Sobre todo, un manual de instrucciones Graco 24P822 debe contener:
- información acerca de las especificaciones técnicas del dispositivo Graco 24P822
- nombre de fabricante y año de fabricación del dispositivo Graco 24P822
- condiciones de uso, configuración y mantenimiento del dispositivo Graco 24P822
- marcas de seguridad y certificados que confirmen su concordancia con determinadas normativas

¿Por qué no leemos los manuales de instrucciones?

Normalmente es por la falta de tiempo y seguridad acerca de las funcionalidades determinadas de los dispositivos comprados. Desafortunadamente la conexión y el encendido de Graco 24P822 no es suficiente. El manual de instrucciones siempre contiene una serie de indicaciones acerca de determinadas funcionalidades, normas de seguridad, consejos de mantenimiento (incluso qué productos usar), fallos eventuales de Graco 24P822 y maneras de solucionar los problemas que puedan ocurrir durante su uso. Al final, en un manual se pueden encontrar los detalles de servicio técnico Graco en caso de que las soluciones propuestas no hayan funcionado. Actualmente gozan de éxito manuales de instrucciones en forma de animaciones interesantes o vídeo manuales que llegan al usuario mucho mejor que en forma de un folleto. Este tipo de manual ayuda a que el usuario vea el vídeo entero sin saltarse las especificaciones y las descripciones técnicas complicadas de Graco 24P822, como se suele hacer teniendo una versión en papel.

¿Por qué vale la pena leer los manuales de instrucciones?

Sobre todo es en ellos donde encontraremos las respuestas acerca de la construcción, las posibilidades del dispositivo Graco 24P822, el uso de determinados accesorios y una serie de informaciones que permiten aprovechar completamente sus funciones y comodidades.

Tras una compra exitosa de un equipo o un dispositivo, vale la pena dedicar un momento para familiarizarse con cada parte del manual Graco 24P822. Actualmente se preparan y traducen con dedicación, para que no solo sean comprensibles para los usuarios, sino que también cumplan su función básica de información y ayuda.

Índice de manuales de instrucciones

  • Página 1

    Instructions - Parts 24P822 E-Flo® D C Control Module Kit 3A2527D EN User Interface for E-Flo® DC Pumps with an Advanced Motor. For professional use only. Importan t Safety Instru ctions Read all warni ngs and inst ructions in t his manual, the s upplied ADCM manual, and th e E-Flo DC manuals. Save these instructions. See the se parate manua l (s[...]

  • Página 2

    Contents Co ntr ol Mo dul e .................................................. .3 In st al lat io n.......................................................... 3 In sta ll t he C on tr ol Mo dul e ............................. 3 In sta ll O pti ona l Acc ess or y Ki ts ...................... 4 Ca ble Co nne cti on ....................................[...]

  • Página 3

    Contro l Module Control Modul e The Control Mo dule provides the interface f or users to enter sele ctions and vie w informati on related to setup and operati on. The screen bac klight is factory set to rem ain on, even without screen activi ty. See Setup Screen 4 to set the backlight ti mer to your prefer ence. Press any key to restore. Keys are u[...]

  • Página 4

    Installation Install Optio nal Accessory Kits Optional accessory kit s are available for pur chase separately, incl uding a pressure t ransducer kit (PN 24R050), a start/s top switch kit (PN 16U72 9), and a controller kit (2 4V001 ) for a back pressure reg ulator. Pressure Transducer Kit 1. To measure fluid pressure, inst all the pressure transduc[...]

  • Página 5

    Installation Cable Connect ion Order an acce ssory cable ( C) from Table 1. Connect the c able to Port 3 on the b ott om of the control module (see Fig. 2). C onnect the othe r end to the power termina l (PT) on the motor (s ee Fig. 3). Connect other cables as described i n Table 2. Table 1 CAN Cables Cable Part No. Description 16P911 Intrinsically[...]

  • Página 6

    Operation Operation Module Screen s The Control Mo dule has two s ets of screens: Run and Setup. For detailed info rmation see Run Screens, page 12 , and Setup Screens, page 1 6 . Press to toggle be tween the Run screens and the Setup screens. Module Keys Fig. 4 is a view of the control modul e display a nd keys. Table 2 explains the f unction of t[...]

  • Página 7

    Operation Table 3 Module Keys Membrane Keys Softkeys Press to toggle be tween Run screens and Setup screens. Enter Screen. Highlight data that can be edited. Also changes the function of the Up/Do wn arrows so they move between da ta fields on the screen, rath er than between s creens. Error Reset : Use to clear al arm after ca use has been fi x [...]

  • Página 8

    Operation Icons A sy o um o v et h r ough the screens, you will noti ce that most informati on is communicated us ing ico ns rather than word s to s implify global communi cation. The detailed screen descr iptions in R u nS c r e e n s ,p a g e1 2 , and Setup Screens ,p a g e1 6 , explain what each icon represent s. Screen Icons Pump Number Profil[...]

  • Página 9

    Operation Screen Naviga tion and Editing Refer to thi s section i f you have quest ions about screen navigat ion or about how to enter inf ormation and make selections. All Screens 1. Use to move between screens. 2. Press to enter a screen. The first data field on the screen wil l highlight. 3. Use to highli ght the data you wi sh to change. 4. P[...]

  • Página 10

    Screen Map Screen Map INITIAL SET UP (Setup Screens 5–14) SETUP AND EDIT PROFILES (Setup Screens 1–4) RUN (Run Screens 1–8) Setup Screen 5, page 22 Setup Screen 1, page 16 Run Screen 1, page 12 Setup Scr een 6, page 23 Setup Scr een 2, page 18 Run Scree n2 ,p a g e1 3 Setup Screen 7, page 23 Setup Screen 3, page 19 Run Screen 3, page 13 Setu [...]

  • Página 11

    Screen Map INITIAL SETUP (Setup Screens 5–14) SETUP AND EDIT PROFILES (Setup Screens 1–4) RUN (Run Screens 1–8) S e t u pS c r e e n1 2, page 26 Setup Screen 13, page 27 Setup Screen 14, page 28 Setup Screen 15, page 29 3A2527D 11[...]

  • Página 12

    Run Screens Run Screens The Run screens d isplay curre nt target val ues and performance f or a selected pump an d profile. Any alarms will displ ay in the sidebar at the right o f the screen. Screens 5–8 display a log of the last 20 alarms for the active pump. Informa tion d i s p l a y e do nt h eR u ns c r e e n s correspond s to the Modbus R[...]

  • Página 13

    Run Screens Run Screen 2 This screen displays pressu re settings for t he active pump and profile. NOTE: Some fie lds are grayed out, de pending on setup select ions. Figure 8 Run Screen 2, in Pressure Mod e Figure 9 Run Screen 2, in Flow Mode Run Screen 2 Key Enter the screen . For system s with multip le pumps and one display, se lect the desir[...]

  • Página 14

    Run Screens Run Screen 4 This screen displ ays the current pressu re readings of transducers 1 and 2. Pressure can be displ ayed as psi, bar, or MPa. See Setup Screen 13, page 27 . Figure 12 Run Screen 4 Run Screens 5– 8 Run Screens 5–8 display a l og of the last 20 alarms, with date and tim e. The curre ntly active pum p is displayed in a b ox[...]

  • Página 15

    Notes Notes 3A2527D 15[...]

  • Página 16

    Setup Screens Setup Screens Use the Setup scree ns to set contr ol parame ters for t he moto r. See Screen Navigat ion and Editing , page 9 ,f o r information on ho w to make selections an d enter data. Inactive fiel ds are grayed-out on a screen. Informati on displayed on the Set up screens corresponds to t he Modbus Register s. See Appendix A - [...]

  • Página 17

    Setup Screens 1. For systems with mult iple pumps and on e display, sele ct the desired pu mp (1 to 8), using the pull-down me nu. Figure 15 Select Pump Number 2. Select the desir ed profile (1 to 4), using the pull-down menu. Figure 16 Select Profile Number 3. Select the desire d operating mode (p ressure or flow), u sing the pull -down menu. ?[...]

  • Página 18

    Setup Screens Setup Screen 2 Use this scr een to set the maximu m, target, and minimum fl uid pressure f or a selected p ump and profile. In pressure mode, you will set a target fluid pressure. In flow mode, you will set a maxim um fluid pressure. In eithe r pressure or flow mode, a minimum pressure may be set if desi red. See Setup Screen 4,[...]

  • Página 19

    Setup Screens Setup Screen 3 Use this screen to se t your flow rate set tings for a selected pump and profile. In pressure mode, you will set a ma ximum flow rate. In flow mode, you will set a target flow rat e. In either pressure or flo w mode, a minimum flow rat e may be set if desired. S e eS e t u pS c r e e n4t os p e c i f yh o wt h es[...]

  • Página 20

    Setup Screens Setup Screen 4 Use this screen to s pecify how t he system will respond if th e pump begins to operate outside of the pressure and flow setti ngs established on Set up Screen 2 and Setup Screen 3. The operating mode (pressure or fl ow, set on Setup Screen 1 ) determine s which fields ar e active. Figure 21 Alarm Preference Menu •[...]

  • Página 21

    Setup Screens Pressure Mode Examples • Runaway Contr ol: The user may choose to set th e maximum flow to Alarm. If the flow rate exceeds the maximum en tered on Setup Scr een 3, an Alarm symbol will s how on screen and the pump will shut down. • Detect a Plu gged Filter or Pipe: The user may choose to se t the minimum flow to Deviatio n. If [...]

  • Página 22

    Setup Screens Setup Screen 5 Use this screen to set the lower pump si ze (cc) of each pump . The defa ult is blank; selec t the correct lower size, or cust om. If custom is s elected, ent er the size of the lower in cc. This screen also activates jo g mode, allo wing you to posit ion the motor /pump shaft for connecti on or disconnection. NOTE: The[...]

  • Página 23

    Setup Screens Setup Screen 6 U s et h i ss c r e e nt ov i e wt h eg r a n dt o t a l i z e rv a l u ea n d set or reset the batch totalizer . Figure 28 Se tup Screen 6 Figure 29 Rese t the Totalize r S e t u pS c r e e n6K e y Enter the screen to set or cha nge preferences. Grand Totaliz er - displays the current grand tota l of pump cycle s. Not [...]

  • Página 24

    Setup Screens Setup Screens 8 and 9 Use these screens to set up the pressur e transducers. The screens a re identical, except Screen 8 is fo r transducer 1 and Screen 9 is for tra nsducer 2. Selecting a t ransducer and a pump a ctivates cl osed loop pressure cont rol. Figure 31 Setup Screens 8 an d 9 (Screen 8 shown) Setup Screens 8 and 9 Key Selec[...]

  • Página 25

    Setup Screens Setup Screens 10 and 11 These screens are auto-popul ated by the softwar e. Screen 10 displays the serial numbers of motors 1–4, and Screen 11 di splays the seria l numbers of mot ors 5–8. NOTE: Changi ng the pump order will shift every oth er pump up one po siti on. For example, if AD00001 is changed to b e pump 4, AD000 02 will [...]

  • Página 26

    Setup Screens Setup Screen 1 2 Use this screen to set your modbus preferences. Figure 38 Setup Screen 12 Setup Scre en 12 Key Enter the screen. For systems with mult iple pumps and one display, sel ect the desired pu mp (1 to 8), using the pull-d own menu. Control location. Se lect local or remote co ntrol from the drop down options. Setting applie[...]

  • Página 27

    Setup Screens S e t u pS c r e e n1 3 Use this screen to set the de sired units for p ressure, totals, and flo w. Figure 42 Setup S creen 13 Setup Screen 13 Key Select desi red pressure u nits (psi, bar, or MPa) Select desired volume uni ts (liters or gallons) Select desir ed flow rate units ( L/min, gpm, cc/min, oz/min , or cycles/min ) Exit dat[...]

  • Página 28

    Setup Screens Setup Screen 1 4 Use this screen to set yo ur date format, date , and time. Figure 46 Setup Screen 14 S e t u pS c r e e n1 4K e y Enter the s creen to set or change preferen c es. Select yo ur pref erred date format from the dropd own menu. MM/DD/YY DD/MM/YY YY/MM/D D Set the correct date. Set the co rrect time. Press t o accept th e[...]

  • Página 29

    Setup Screens S e t u pS c r e e n1 5 Use this screen to enter a passwor d that will be required to access the Setup screens. This screen also displays the software versi on. Figure 50 Setup S creen 15 Setup Scre en 15 Key Enter the screen t o set the password. When the top box of the screen i s checked, the password is active. To temporaril y disa[...]

  • Página 30

    Error Code Troub leshooting Error Code Tro ubleshooting Error codes can take t hree forms: •A l a r m : alerts you to the alarm cause and shuts down the pump. • Deviation : alerts you to the proble m, but pump may continue t o run past th e set limits unt il the system’s ab solute limits a re reached. • Advisory: in formation only. Pum p wi[...]

  • Página 31

    Error Code Troub leshooting Displ ay Code Applicable Motor Blink Code Alarm or Deviati on Description MND_ Advanced None Advi sory Maintenance counter i s enabled and coun tdown reac hed zero (0). P1I_ Advanced 1–3 Alarm P ressure is below minimu m limit. P2I_ Advanced None Deviation Pressure is b elow minimum limit. P3I_ Advanced None Deviation [...]

  • Página 32

    Parts Parts 24P822 Control Module Kit Ref Part Description Qty 1 24P821 DISPLAY KIT, control module; i ncludes item 1a; see manual 332013 for appr ovals informati on about the bare ADCM module 1 1a▲ 16P265 LABEL, warning, English 1 1b▲ 16P265 LABEL, warning, French 1 1c▲ 16P265 LABEL, warning, Spanish (shi pped loose) 1 5 24N910 CONNECTOR, ju[...]

  • Página 33

    Parts Accessory Kits BPR Cont roller Kit 24V001 Ref Part Descrip tion Qty 101 ——— TRANSDUCER, miniat ure 1 102 ——— CABLE, F/C, I.S., 8 M 1 103 110436 GAUGE, pr essure, air 1 104 100030 BUSHING 1 105 19817 8 ELBOW 1 Ref Part Description Qty 106 110207 ELBOW 1 107 C19466 TEE 1 108 198171 ELBOW 1 ——— Parts no t sold separ ately. Star[...]

  • Página 34

    Appendix A - Modb us Variable Map Appendix A - Modbus Variable Map To communicat e through fiber opt ics with the E-Fl o DC Control Mod ule, reference the appropriate hardware as sh own in manual 332356 . That manual indic ates various opt ions for conne cting fiber optic ca bles from the contr ol module to th e non-hazardo us area. The following[...]

  • Página 35

    Appendix A - Modb us Variable Map NOTE: See Error Code Troubl eshooting, page 30 , for a descript ion of each alarm. Table 5 Alarm Bits 404112 - Pump A larms W ord 1 Bit Event Type Event Code Event Name 0 Deviation T3D_ Over Temperature 2 Alarm P6D_ Pressure Transducer Mi ssing 3 Deviation ERR _ Internal Soft ware Error 4 Advisory MND_ Maintenan ce[...]

  • Página 36

    Appendix A - Modb us Variable Map 404114 - Display Ala rms Word 1 Bit Event Type Event Code Event Name 1 Deviation P6C_ Pressure Transducer Missing others Rese rved 404115 - Display Ala rms Word 2 Bit Event Type Event Code Event Name 12 Alarm CAG_ Modbus Com municat ion 15 Alarm CAC_ CAN Communication Display others Rese rved Table 6 Pump Statu s a[...]

  • Página 37

    Appendix A - Modb us Variable Map Table 7 U nits Unit Type Selectable Un its Unit s Register Converting re gisters to unit values Register val u ef o r1 unit Pressure Percent n/a Pressure = Register 1=1 %P r e s s u r e psi 403208 = 0 Pressure = Re gister 1=1p s i Bar 403208 = 1 Pressure = Register/ 10 10 = 1.0 Bar Pressure MPa 403208 = 2 Pressure [...]

  • Página 38

    Appendix B. Pump Control from a PLC Appendix B. Pu mp Control from a PLC This guide shows h ow to use the info rmation in Appendix A to cont rol a pump remotel y from a PLC. The steps progr ess from basic pump control t o more advanced monitor ing and alarm contro l features. It is importa nt th at you first follow all direc tions in the Setup Scr[...]

  • Página 39

    Notes Notes 3A2527D 39[...]

  • Página 40

    Graco Standard Warranty Graco warrants all equipment r eferenced i n this document whi ch is manufac t ured by Graco and bearing i ts name to be free from defect s in material and workmanshi p on the date of sale t o the original purchase r for use. With the exception of any special, exte nded, or limited warra nty publ ished by Graco, Graco will, [...]