Graco 222104-E manual

Instructions - - Parts List GRACO INC. P .O. BOX 1441 MINNE APOLIS, MN 55440 - 1441 Copyright 1989, Graco Inc . is registered to I. S. EN IS O 9001 1:1 RA TIO Fast - Ball t Pumps For non- - abrasiv e and non- - corrosiv e oils and lubricants only . 180 psi (1. 2 MPa, 12. 4 bar) Maxim um Air and Fluid W orking Pres sure Oil Pumps Model No. 222051, S[...]

2 307906 T able of Contents W arnings 2 ...................................... Insta l la tio n 5 ..................................... Oper ation 8 ..................................... T roubleshoot ing 9 ................................ Service 10 ...................................... Parts List 12 ..................................... Parts Dr[...]

3 307906 TOXIC FLUID HAZ ARD Hazardous fluids or t oxic f umes can caus e serious injury or death if splas hed in the ey es or on t he skin, inhaled, or swallowed. D Know the s pecif ic hazar ds of the f luid you ar e using. D Stor e hazar dous f luid in an approved c ontainer. Dispose of hazardous fluid ac cording t o all local, stat e and nat ion[...]

4 307906 MOVING P ARTS HAZARD Moving par ts can pinch or amput ate y our f ingers or other body part s. D Do no t cycle the pump with an y parts disassemb led . D Keep clear of all m oving part s when y ou st art or operat e t he pump. D Befor e you ser vic e the equipm ent, f ollow the P ressure Rel i ef Pro ced ure on page 8 t o prev ent the equi[...]

5 307906 Installation F B CD E KEY A Air shut of f valve B Air filte r C Air r egulat or and gauge D Air mot or lubr icat or E Bleed- type master ai r valve (r equir ed, Par t No. 1 10223) F Air and fl uid hose ki ts G Ground wi re ( requi red, Par t No. 22201 1) H Flui d shutof f valve Ma in A ir L ine Main Fl uid Li ne A A G G H J K L M J W all b[...]

6 307906 Installation Grounding Proper grounding is an es sent ial part of m aintaining a safe system. T o reduce t he ris k of st atic spark ing, gr ound the pum p. Check y our local elec tr ical code f or det ailed grounding instr uct ions f or y our area and t ype of equipment . Be sure t o ground all of t his equipment : D Pump: Use a ground wi[...]

7 307906 Installation D Wal l Bracket: Use t he wall brack et ( J) f or wall mounting t he Univer sal pum p. T his wall br acket is sized t o f it any Gr aco pump des igned to us e a 2-in. bung adapter. Order Par t No. 203987. D Runaway V alve: Ins tall a pum p runaway valve t o shut off t he air t o the pum p when the pum p acceler - ates beyond t[...]

8 307906 Operation Pr essure Relief Pr ocedure PRESS URIZ ED F L UID HAZ ARD This equipm ent st ays pres suriz ed until press ure is m anually reliev ed. T o r educe the risk of ser ious injury f rom m oving part s, pres suriz ed fluid, accident al spray fr om the valve, or splas hing fluid, follow this proc edure whenever y ou do any of the f ollo[...]

9 307906 T roubleshooting Proble m Cause Solu tion Pump does not r un. There i s no fl uid demand. In a cl osed-end syst em t he pump runs onl y when ther e is demand f or flui d. Air supply i s insuf fici ent. Check air supply . Increase air pr essure or volume. Flui d outl et l ine or int ake valve i s clogged. Reli eve the pr essur e. Check and [...]

10 307906 Service NOT E: Clean and inspect all part s f or wear or damage when disass embled. Replace part s as needed. Repair Kit 247431 is available. For the bes t r esult s, use all the part s in t he kit . Part s inc luded in the k it ar e mark ed with an ast eris k in t he tex t, f igures, P arts Draw in g , and Parts List . Intak e V alv e Se[...]

11 307906 Service 10. Place t he ball (18) on the f luid pist on (19c ). 1 1. Apply t hread s ealant t o the t hreads of t he f luid piston ( 19), sc rew t he fluid pis ton ont o t he pist on rod (10) , and t orque t o 23 f t- lb (31. 2 N S m). 12. Inst all t he air m otor rod assem bly by insert ing it up thr ough the bas e fr om t he bott om. 13.[...]

12 307906 Parts List Mo del 222051, S eries E Mo del 222103, S eries E Mo del 222104, S eries E Univ er sa l Pump 55- Ga llon Drum Bung-M ount Pump 27 5- Gallon T ank Bung-M ount Pump Incl udes it ems 1 t hrough 27 Incl udes it ems 1 t hrough 26 Incl udes it ems 1 t hrough 26, and 28 thr ough 31, 28 thr ough 30, and 32 Ref. No. Part No. Descrip ti [...]

13 307906 Parts Drawing 2 05944B 3 5 4 6* 7 8 17 9* 10 11 * 12* 13 15 15a* 15b* *16 18 19a 20 21 *22 23 24 *26 28 30 31, 32 1 T orque to 10 t o 14 in- l b (1. 3 to 1. 6 N-m) . 1 2 2 3 3 T orque t o 95 to 105 f t- lb ( 129 to 142 N- m) . 15d 15e 15f 15c* 15g 4 Lips f ace up. 5 5 Lips f ace down. 19b* 19c T orque t o 23 ft- - lb ( 31.2 N S m). 4 *1 1[...]

14 307906 Dimensional Drawing 15.7 in. (400 mm) 7.4 in. (187 mm) 36.6 in. (929 mm) Model 222103 1/4 npt( f) 3/4 npt (f ) 1 1/2 npt (f ) 05940B 46.6 in. (1 183 mm) Model 222104 groundi ng screw extensi on tube stand- off T echnical Data Maxim um work ing press ure 180 psi ................. (1. 2 MPa, 12. 4 bar) Fluid p ressure ratio 1:1 ............[...]

15 307906 Performance Curves 0 25 50 75 100 125 150 012345 (3.8) (7.6) (1 1.4) (15.1) ( 18.9) FLUID FLOW - - - -gpm (lpm) T est F luid: No. 10 weight oil at 75 _ F (23. 9 _ C) T o f in d fl u id o u tl et pressu re at a specif ic f luid flow and operat ing air pres sure: 1. Locat e desired f luid f low along bott om of char t. 2. Follow v ert ical [...]

16 307906 Graco Standard W arranty Graco w arr ants al l equi pment m anufact ured by Gr aco and bear ing i ts name t o be f r ee fr om defect s in mat eri al and wor kmanshi p on t he date of sale t o the or igi nal pur chaser f or use. Wi th t he excepti on of any special , ext ended, or l imi ted warr anty publ ished by Graco, Gra co w ill, for [...]