Generac Power Systems 004700-00 manual

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Buen manual de instrucciones

Las leyes obligan al vendedor a entregarle al comprador, junto con el producto, el manual de instrucciones Generac Power Systems 004700-00. La falta del manual o facilitar información incorrecta al consumidor constituyen una base de reclamación por no estar de acuerdo el producto con el contrato. Según la ley, está permitido adjuntar un manual de otra forma que no sea en papel, lo cual últimamente es bastante común y los fabricantes nos facilitan un manual gráfico, su versión electrónica Generac Power Systems 004700-00 o vídeos de instrucciones para usuarios. La condición es que tenga una forma legible y entendible.

¿Qué es un manual de instrucciones?

El nombre proviene de la palabra latina “instructio”, es decir, ordenar. Por lo tanto, en un manual Generac Power Systems 004700-00 se puede encontrar la descripción de las etapas de actuación. El propósito de un manual es enseñar, facilitar el encendido o el uso de un dispositivo o la realización de acciones concretas. Un manual de instrucciones también es una fuente de información acerca de un objeto o un servicio, es una pista.

Desafortunadamente pocos usuarios destinan su tiempo a leer manuales Generac Power Systems 004700-00, sin embargo, un buen manual nos permite, no solo conocer una cantidad de funcionalidades adicionales del dispositivo comprado, sino también evitar la mayoría de fallos.

Entonces, ¿qué debe contener el manual de instrucciones perfecto?

Sobre todo, un manual de instrucciones Generac Power Systems 004700-00 debe contener:
- información acerca de las especificaciones técnicas del dispositivo Generac Power Systems 004700-00
- nombre de fabricante y año de fabricación del dispositivo Generac Power Systems 004700-00
- condiciones de uso, configuración y mantenimiento del dispositivo Generac Power Systems 004700-00
- marcas de seguridad y certificados que confirmen su concordancia con determinadas normativas

¿Por qué no leemos los manuales de instrucciones?

Normalmente es por la falta de tiempo y seguridad acerca de las funcionalidades determinadas de los dispositivos comprados. Desafortunadamente la conexión y el encendido de Generac Power Systems 004700-00 no es suficiente. El manual de instrucciones siempre contiene una serie de indicaciones acerca de determinadas funcionalidades, normas de seguridad, consejos de mantenimiento (incluso qué productos usar), fallos eventuales de Generac Power Systems 004700-00 y maneras de solucionar los problemas que puedan ocurrir durante su uso. Al final, en un manual se pueden encontrar los detalles de servicio técnico Generac Power Systems en caso de que las soluciones propuestas no hayan funcionado. Actualmente gozan de éxito manuales de instrucciones en forma de animaciones interesantes o vídeo manuales que llegan al usuario mucho mejor que en forma de un folleto. Este tipo de manual ayuda a que el usuario vea el vídeo entero sin saltarse las especificaciones y las descripciones técnicas complicadas de Generac Power Systems 004700-00, como se suele hacer teniendo una versión en papel.

¿Por qué vale la pena leer los manuales de instrucciones?

Sobre todo es en ellos donde encontraremos las respuestas acerca de la construcción, las posibilidades del dispositivo Generac Power Systems 004700-00, el uso de determinados accesorios y una serie de informaciones que permiten aprovechar completamente sus funciones y comodidades.

Tras una compra exitosa de un equipo o un dispositivo, vale la pena dedicar un momento para familiarizarse con cada parte del manual Generac Power Systems 004700-00. Actualmente se preparan y traducen con dedicación, para que no solo sean comprensibles para los usuarios, sino que también cumplan su función básica de información y ayuda.

Índice de manuales de instrucciones

  • Página 1

    Owner’ s Man ual and Installation Instructions Air -cooled Recreational V ehic le Generators • Model: 004700-0 QUIETP A CT 40G This manual should remain with the unit.[...]

  • Página 2

    I NTRODUCTION Thank you for purchasing this model of the QUIETP ACT product line by Generac P ower Systems Inc. This model is designed and manufactured to supply electrical power for recreational vehicles. R EAD THIS MAN UAL THOROUGHL Y If any portion of this manual is not understood, con- tact the nearest Authorized Service Dealer for starting , o[...]

  • Página 3

    T able of Contents Recreational V ehicle Generator 1 Part I – Owner’s Manual Introduction ...................................... Inside Front Cover Read This Manual Thoroughly ................................ IFC Contents ................................................................. IFC Operation and Maintenance ............................[...]

  • Página 4

    2 Study these SAFETY RULES carefully before install- ing, operating or servicing this equipment. Become familiar with this manual and with the unit. The gen- erator can operate safely , efficiently and reliably only if it is properly installed, operated and maintained. Many accidents are caused by failing to follow simple and fundamental rules or p[...]

  • Página 5

    3 • When working on this equipment, remain alert at all times. Never work on the equipment when physically or mentally fatigued. • Inspect the generator regularly , and contact the nearest Authorized Service Dealer immediately for parts needing repair or replacement. • Before performing any maintenance on the gen- erator , disconnect its batt[...]

  • Página 6

    4 1. Generator Air Intake 2. Engine Start/Stop Switch 3. F use 4. Optional Remote P anel Receptacle (Side V iew) 5. Generator AC Output Leads (Side V iew) 6. F uel Primer Switch 7. Circuit Breaker 8. Starter Contactor 9. F uel Inlet 10. F uel Pump (Behind Access P anel) 11. F uel Filter (Side V iew) 12. Oil Filter 13. Oil Drain Cap 14. Oil Dipstick[...]

  • Página 7

    5 Section 1 – General Information Recreational V ehicle Generator 1.2 GEN ER A T OR AP P LICAB I LIT Y These generators have been designed and manufac- tured for supplying electrical power for recreational vehicles. Do not modify the generator or use it for any application other than for what it was designed. If there are any questions pertaining[...]

  • Página 8

    6 Section 1 – General Information Recreational V ehicle Generator  The manufacturer does not r ecommend using any gasoline containing alcohol (such as “gaso- hol”). If using any gasoline containing alcohol, it must not contain more than 10 per cent ethanol, and it must be removed fr om the generator dur - ing storage. Do NOT use any gasoli[...]

  • Página 9

    7 Section 2 – Operation Recreational V ehicle Generator 2.1 GEN ER A T OR CONTROL P AN EL The following features are mounted on the generator control panel (Figure 2.1): Figure 2.1 – Generator Control Panel PRI ME FUEL STO P START 30A C. B . FUS E CONTROL CENTER 7. 5 A 2.1.1 F UEL PRIME R Before starting a cold engine (if it has not been starte[...]

  • Página 10

    8 Section 2 – Operation Recreational V ehicle Generator 2.4.2 ENGI NE L UB R ICA TION Have the engine crankcase properly serviced with the recommended oil before starting . Refer to Section 1.5.4, and Sections 3.1 and 3.2 for oil servicing proce - dures and recommendations.  Any attempt to crank or start the engine before it has been properly [...]

  • Página 11

    9 Section 2 – Operation Recreational V ehicle Generator 2.6 S T OP P I NG TH E GEN ER A T OR 1. T urn OFF all electrical loads using the means provided (such as a main circuit breaker or transfer switch). 2. Let generator run at no -load for a few minutes, to stabilize internal engine generator temperatures. 3. Place the Start/Stop switch in its [...]

  • Página 12

    10 Section 2 – Operation Recreational V ehicle Generator 2.9.3 F IELD BOOST The Controller Circuit Board houses a field boost diode and resistor that are not part of the automatic choke circuit. These two components are part of a “field boost ” circuit (Figure 2.3). During engine cranking only , a positive DC (battery) voltage is delivered th[...]

  • Página 13

    11 Section 3 – Maintenance Recreational V ehicle Generator 2.1 0.4 OPER A TION I N H IGH GR AS S OR B RUSH Never operate the generator while the vehicle is parked over high grass, weeds, brush, leaves or any other combustible substance. Such materials can ignite and burn from the heat of the exhaust system. The generator exhaust system becomes ex[...]

  • Página 14

    12 Section 3 – Maintenance Recreational V ehicle Generator • Change the engine oil filter after the first 25 hours of operation, and every 100 operating hours there - after . T o change the oil and/or oil filter , proceed as follows (see Figure 3.1): 1. R un the engine until it is thoroughly warmed up (at least five minutes) then shut OFF the e[...]

  • Página 15

    Section 3 – Maintenance Recreational V ehicle Generator 3.4 CLEAN AI R I NT AKE Clean all foreign material from the air intake (Figure 3.3) at least once every 100 hours of operation. Clean more often if necessary . Inspect the area around the generator exhaust muf- fler periodically and remove all grass, leaves, dirt, etc., from this area. Figur[...]

  • Página 16

    14 3.8 CLEAN I NG TH E GEN ER A T OR Keep the generator set as clean and dry as possible. Protect the unit against excessive dust, dirt, corrosive vapors, road splash, etc. P ermitting dirt and mois- ture to accumulate on generator windings will have an adverse effect on the insulation resistance of those windings. When moisture is allowed to remai[...]

  • Página 17

    15 3.1 0 MA JOR SERVICE MAN U AL T o obtain a service manual for the generator , contact the nearest Authorized Service Dealer . Make sure to identify the MODEL NUMBER and SERIES. 3.1 1 EXERCISI NG TH E GEN ER A T OR The manufacturer recommends that the generator be started and operated at least once every seven days. Let the unit run for at least [...]

  • Página 18

    16 2. When valve clearance is correct, hold the pivot ball stud with the allen wrench and tighten the rocker arm jam nut with a crows foot. Tighten the jam nut to 65-85 inch-pounds torque. After tightening the jam nut, recheck valve clearance to make sure it did not change (Figure 3.8). Figure 3.8 — T ightening Jam Nut 3.1 4 RV GENER A T OR SERVI[...]

  • Página 19

    P ART I I – I NS T ALL A TION I NS TR UCTIONS D ANGER ONL Y QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD A TTEMPT INST ALLA TION!![...]

  • Página 20

    18 NO TICE T O I NST ALLER These Installation Instructions have been published by the manufacturer to aid in the installation of the products described in this manual. The manufac- turer assumes that installation personnel are familiar with the procedures for installing such products, or similar products manufactured. The manufacturer also assumes [...]

  • Página 21

    19  ELE CTR ICAL HA Z AR DS  • The generator covered by this manual produces dangerous electrical voltages and can cause fatal electrical shock. A void contact with bare wires, ter - minals, connections, etc., while the unit is running . Ensure all appropriate covers, guards and barriers are in place before operating the generator . If work[...]

  • Página 22

    20 1.1 P U R POSE AN D S COPE OF TH E MAN U AL These Installation Instructions have been prepared especially for the purpose of familiarizing installers and owners of the applicable equipment with the product's installation requirements. Give serious consideration to all information and instructions in the manual, both for safety and for conti[...]

  • Página 23

    21 Figure 1.2 – Major Features and Dimensions (Drawing No. 0D8716-G) Section 1 – General Information Recreational V ehicle Generator REF . 749.8 [ 29 1/2"] 342.2 [ 13 1/2"] REF . 483.1 [ 19"] HOT AIR EXHAUST T AIL PIPE EXIT OIL DRAIN AIR INT AKE AC OUTPUT HARNESS REMOTE P ANEL CONNECTOR BA TTER Y CONNECTIONS FUEL FIL TER 48.1 [ 1[...]

  • Página 24

    22 2.1 L OCA TION AN D SU P PORT 2.1.1 GEN ERA T OR L OCA TION The most desirable location for the generator set is between the vehicle's main frame members. However , this is seldom possible. Most units must be installed on the side of the vehicle and are difficult to rein- force. Many recreational vehicles have been factory equipped with an [...]

  • Página 25

    23 • The installer must make certain that the selected location will permit adequate cooling and ventilat - ing airflow to be supplied. 2.1.4 GEN ERA T OR R ES TRAI NT Use four 5/16"-18 hardened steel bolts (Grade 5) to fasten the generator to the supporting frame or the support tubing . These bolts must pass through (a) the generator mounti[...]

  • Página 26

    24 • Holes and openings made in the compartment walls to allow for the passage of electrical conduit, conductors, hoses, cables, etc., into the vehicle liv- ing area must be sealed vapor tight with silicone rubber base sealant. • If flexible metal conduit is used, it must be sealed internally at the end where it terminates inside the compartmen[...]

  • Página 27

    25 • Line the compartment door interior (except for air openings) with suitable, fireproof sound insulation (such as 1-inch (25 mm) thick fiberglass with a 2- pound density). Figure 2.7 – T ypical Noise Abatement 2.2.5 COMP ARTM ENT F L OOR CUT OUTS Provide openings in the generator compartment for the following items (Figure 1.2): • Engine e[...]

  • Página 28

    26 2.3 C OOLI NG AN D VENTI L A TI NG AI R It is absolutely essential that an adequate flow of air for cooling, ventilating and engine combustion be supplied to the generator set. W ithout sufficient airflow , the engine/generator quickly overheats. Such overheating can cause serious operating difficulties and also may cause fire and personal injur[...]

  • Página 29

    27 2.4.1 F UEL T AN K Either the generator must share the vehicle engine's fuel tank, or install a separate fuel tank for the generator set. All fuel tanks installed on the vehicle must be constructed, installed and restrained so they comply with applicable codes, standards and regula- tions. If the generator is to share the vehicle engine&apo[...]

  • Página 30

    28 2.5.1 SP AR K AR REST OR This spark arrestor assembly meets code and stan- dard requirements of the U .S. F orest Service. Use only mufflers and parts approved by the manufactur - er . Any person(s) installing an unapproved muffler , or an unapproved exhaust system part, or modifying an exhaust system in any way that might cause a hazard, is lia[...]

  • Página 31

    29 • W iring must be of adequate size, have approved insulative qualities and be properly supported. • Conduit and wire openings into the generator com- partment (if used) must be vapor - sealed to prevent entry of flammable, explosive or poisonous gases into the vehicle. 2.6.1 ELECTRICAL J U NCTION BOX Install an approved, square electrical ju[...]

  • Página 32

    30 2.6.5 IS OLA T IN G D IFFE REN T PO WER SOURCES Connections from the junction box must terminate in a double -pole, double -throw transfer switch (Figure 2.14). An alternate method for isolating different power sources is by using an isolating receptacle (Figure 2.15). Whichever method is used, be certain that both power sources are NOT connecte[...]

  • Página 33

    31 2.6.7 GROU ND F AUL T CI RCU IT I NTERR U PTERS The National Electrical Code (NFP A 70, 551-7) requires that ground fault circuit interrupters (GFCIs) be installed on all external and some internal electri- cal receptacles. Contact the dealer for recommenda- tions. 2.7 B A T TER Y INST ALL A TION 2.7 .1 REC OMM EN DED BA T TER Y Install a batter[...]

  • Página 34

    32 2.8.1 R EMO TE ST ART/ST OP P AN EL A remote mounted Start/Stop panel (Figure 2.18) is available that allows the user to start and stop the generator engine conveniently from inside the vehicle. The remote panel includes a Start/Stop switch, hour - meter , generator run lamp, a fuel prime switch, and a wire harness. The hourmeter should be used [...]

  • Página 35

    33 Section 3 – Post-installation Start-up Adjustments Recreational V ehicle Generator 3.5 I NS T ALL A TION CH ECKLIS T L OCA TION AN D SU P PORT ❑ Generator is properly located. ❑ Generator is properly supported. ❑ Generator is properly restrained. GEN ERA T OR COMP ARTM ENT ❑ Compartment construction is proper . ❑ Holes/Openings are v[...]

  • Página 36

    34 Appendix 1 – Notes Recreational V ehicle Generator[...]

  • Página 37

    35 Appendix 2 – T roubleshooting Recreational V ehicle Generator TROU B LE SHOO TI NG GU I DE Problem Cause Correction The engine will not crank. 1. F use blown 1. Replace fuse. 2. Loose, corroded or defective 2. Tighten, clean or replace battery cables as necessary . 3. Defective engine Start/Stop 3. Replace Start/Stop switch. switch 4. Defectiv[...]

  • Página 38

    RED BLUE ORANGE BROWN 7 7 YELLOW WHITE 15 BA TTERY CHARGE WINDING NEUTRAL CONNECTION GREEN BY CUSTOMER WHITE T2 FIELD 120V 30A 44 0F 0N 0K 22P DPE WINDING 2 CB3 6 ELECTRONIC REGULA TOR VOLT AGE 2A 0N 0N R1 POWER WINDING 22S 11S 77 55 BLACK FUEL PRIME 11P 4 4 T1 4 CB1 REMOTE P ANEL (OPTIONAL) 33 4 66 ST ART HM L1 1 STOP 8 A 4 1 8 5 14 18 0 17 BLK 14[...]

  • Página 39

    37 Appendix 3 — Electrical Data Recreational V ehicle Generator Electrical Schematic and Wiring Diagram – Drawing No. 0D8063-D 0 CONN. 2 PIN# 0 90 14 14 CH 18A 90 85 LOP CS 0 18 RED 18 85 17 18A 85 PCB J1-7 J1-9 J1-12 J1-11 J1-10 J1-8 J1-15 J1-14 J1-13 J1-2 J1-5 J1-4 J1-3 J1-1 J2 J1-6 J3 18 1 FS 14 2 3 18 18A 18 CONN. 1 PIN# 0 0 FP 90 14 2 1 2A[...]

  • Página 40

    38 23 46 42 55 37 17 2 54 34 32 31 33 55 50 55 16 40 56 T O CARB 12 57 21 13 43 15 21 52 41 3 48 9 21 21 27 28 55 58 36 21 35 42 41 21 18 1 53 21 51 39 23 22 6 10 47 8 24 22 20 15 21 11 14 44 25 49 7 21 24 26 41 21 38 59 45 5 4 30 19 Appendix 4 — Exploded Views and P arts Lists Recreational V ehicle Generator Enclosure – Drawing No. 0D835 2-G[...]

  • Página 41

    39 ITEM P ART NO . QTY . DESCRIPTION 1 0D6822 1 TRA Y , ENCLOSURE 2 0D6942 1 P ANEL, ENCLOSURE SIDE 3 0D6939 1 P ANEL, REAR DIVIDER 4 0D6943 1 P ANEL, ENCLOSURE ROOF 5 0D6941 1 P ANEL, ENCLOSURE BACK 6 0D6940 1 P ANEL, FRONT DIVIDER 7 0D6945 1 COMP ARTMENT , AIR INT AKE 8 0D6944 1 P ANEL, ENCLOSURE DOOR 9 0D8254 1 SHIELD , MUFFLER 10 0C5644 2 SLIDE[...]

  • Página 42

    40 Appendix 4 — Exploded Views and P arts Lists Recreational V ehicle Generator Generator – Drawing No. 0D835 3-H 22 1 8 2 1 2 5 3 24 25 4 7 8 9 24 38 2 8 1 8 3 7 1 8 2 3 2 2 1 2 21 15 2 1 8 21 2 1 8 2 8 10 3 5 26 27 11 2 12 2 1 3 2 3 3 6 39 2 17 1 8 1 8 16 14 2 9 1 0 3 4 3 0 3 2 42 3 1 2 9 33[...]

  • Página 43

    41 Appendix 4 — Exploded Views and P arts Lists Recreational V ehicle Generator Generator – Drawing No. 0D835 3-H ITEM P ART NO . QTY . DESCRIPTION 1 050322 1 SCREW IHHC 5/16"-24 X 9-3/4" 2 022129 22 W ASHER LOCK M8-5/16" 3 049451 1 W ASHER FLA T .406" I.D . X 1.62" O .D . 4 0C8096A 1 F AN, 8" CUR VE BLADE, 16.5MM [...]

  • Página 44

    42 1 0 11 12 1 3 3 1 1 5 1 21 2 0 2 4 17 1 8 17 3 5 6 5 4 3 14 2 8 22 1 9 7 25 27 24 2 3 9 1 6 2 3 2 6 17 5 3 0 3 5 8 3 7 3 6 2 9 39 38 Appendix 4 — Exploded Views and P arts Lists Recreational V ehicle Generator Control Panel – Drawing No. 0D83 54-E[...]

  • Página 45

    43 Appendix 4 — Exploded Views and P arts Lists Recreational V ehicle Generator Control Panel – Drawing No. 0D83 54-E ITEM P ART NO . QTY . DESCRIPTION 1 0830490 1 REGULA TOR VOL T AGE 2 075210A 1 TERMINAL BLOCK 3 092234 1 CONTROLLER P .C.B. 4 065795 1 BA TTER Y CHARGER RECTIFIER 5 023484F 1 BUSHING SNAP 1" 6 023484R 1 BUSHING SNAP 1-1/4&q[...]

  • Página 46

    44 Appendix 4 — Exploded Views and P arts Lists Recreational V ehicle Generator GN-22 0 H/SH Engine – Drawing No. 0D8355-S P art 1 44 55 38 43 42 41 39 9 60 62 59 61 37 63 56 57 58 9 33 9 40 20 20 54 53 52 9 45 21 23 22 14 19 34 29 32 25 24 26 27 31 8 13 15 15 6 35 30 36 28 4 5 10 11 12 7 9 3 1 16 17 16 2[...]

  • Página 47

    45 Appendix 4 — Exploded Views and P arts Lists Recreational V ehicle Generator GN-22 0 H/SH Engine – Drawing No. 0D8355-S P art 1 ITEM P ART NO . QTY . DESCRIPTION 1 0D8433 1 GU ARD , F AN 2 0C1069 10 SCREW , HHTT M6-1.0 X 8mm 3 090695F 1 BLOWER HOUSING 4 081810 1 NUT , HEX M16-1.5 5 083312 1 W ASHER, M16 CONICAL 6 0D8400 1 ASSEMBL Y CHOKE SOL[...]

  • Página 48

    46 Appendix 4 — Exploded Views and P arts Lists Recreational V ehicle Generator GN-22 0 H/SH Engine – Drawing No. 0D8355-S P art 2 20 36 50 43 42 45 44 46 25 26 48 24 22 23 31 30 32 17 28 13 4 29 38 37 40 39 21 51 15 35 16 5 33 41 49 34 27 14 19 18 1 35 8 1 52 7 2 6 47 11 13 7 3 10 10 12 9[...]

  • Página 49

    47 Appendix 4 — Exploded Views and P arts Lists Recreational V ehicle Generator GN-22 0 H/SH Engine – Drawing No. 0D8355-S P art 2 ITEM P ART NO . QTY . DESCRIPTION N/A 0E8804 1 LONG BLOCK ASSEMBL Y 1 078621 1 CONNECTING ROD ASSEMBL Y 2 076389 1 PIST ON PIN 3 088411 1 PIST ON RING SET 4 0A8897B 1 GEAR COVER ASSEMBL Y 5 077168 5 M8 x 56mm HEAD B[...]

  • Página 50

    48 CALI FOR N IA AND F EDER AL EM ISSION C ONTROL W AR R ANT Y ST A TEM ENT Y OU R W ARR ANT Y RIGHTS AN D OBLIGA TIONS The California Air Resources Board (CARB) and the United States Environmental Protection Agency (EP A), together with Generac P ower Systems, Inc. (Generac), are pleased to explain the Emission Control System W arranty on your new[...]

  • Página 51

    49 EM IS SION CONTROL S Y STEM W AR R ANT Y Emission Control System W arranty (ECS W arranty) for 1997 and later model year engines: (a) Applicability: This warranty shall apply to 1997 and later model year engines. The ECS W arranty Period shall begin on the date the new engine or equipment is purchased by/delivered to its original, end-use purcha[...]

  • Página 52

    Part No. 0D8351 Revision R (02/22/06) Printed in U.S.A. Appendix 5 – W arranty Recreational V ehicle Generator GENERA C PO WER SYSTEMS’ THREE-YEAR LIMITED W ARRANTY FOR GU ARDIAN RECREA TIONAL VEHICLE GENERA T ORS NO TE: ALL UNITS MUST BE INST ALLED BY GENERAC PO WER SYSTEMS AUTHORIZED SER VICE F ACILITIES. F or a period of 3 (three) years of o[...]