Frymaster ELECTRIC SERIES OCF30 manual

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Buen manual de instrucciones

Las leyes obligan al vendedor a entregarle al comprador, junto con el producto, el manual de instrucciones Frymaster ELECTRIC SERIES OCF30. La falta del manual o facilitar información incorrecta al consumidor constituyen una base de reclamación por no estar de acuerdo el producto con el contrato. Según la ley, está permitido adjuntar un manual de otra forma que no sea en papel, lo cual últimamente es bastante común y los fabricantes nos facilitan un manual gráfico, su versión electrónica Frymaster ELECTRIC SERIES OCF30 o vídeos de instrucciones para usuarios. La condición es que tenga una forma legible y entendible.

¿Qué es un manual de instrucciones?

El nombre proviene de la palabra latina “instructio”, es decir, ordenar. Por lo tanto, en un manual Frymaster ELECTRIC SERIES OCF30 se puede encontrar la descripción de las etapas de actuación. El propósito de un manual es enseñar, facilitar el encendido o el uso de un dispositivo o la realización de acciones concretas. Un manual de instrucciones también es una fuente de información acerca de un objeto o un servicio, es una pista.

Desafortunadamente pocos usuarios destinan su tiempo a leer manuales Frymaster ELECTRIC SERIES OCF30, sin embargo, un buen manual nos permite, no solo conocer una cantidad de funcionalidades adicionales del dispositivo comprado, sino también evitar la mayoría de fallos.

Entonces, ¿qué debe contener el manual de instrucciones perfecto?

Sobre todo, un manual de instrucciones Frymaster ELECTRIC SERIES OCF30 debe contener:
- información acerca de las especificaciones técnicas del dispositivo Frymaster ELECTRIC SERIES OCF30
- nombre de fabricante y año de fabricación del dispositivo Frymaster ELECTRIC SERIES OCF30
- condiciones de uso, configuración y mantenimiento del dispositivo Frymaster ELECTRIC SERIES OCF30
- marcas de seguridad y certificados que confirmen su concordancia con determinadas normativas

¿Por qué no leemos los manuales de instrucciones?

Normalmente es por la falta de tiempo y seguridad acerca de las funcionalidades determinadas de los dispositivos comprados. Desafortunadamente la conexión y el encendido de Frymaster ELECTRIC SERIES OCF30 no es suficiente. El manual de instrucciones siempre contiene una serie de indicaciones acerca de determinadas funcionalidades, normas de seguridad, consejos de mantenimiento (incluso qué productos usar), fallos eventuales de Frymaster ELECTRIC SERIES OCF30 y maneras de solucionar los problemas que puedan ocurrir durante su uso. Al final, en un manual se pueden encontrar los detalles de servicio técnico Frymaster en caso de que las soluciones propuestas no hayan funcionado. Actualmente gozan de éxito manuales de instrucciones en forma de animaciones interesantes o vídeo manuales que llegan al usuario mucho mejor que en forma de un folleto. Este tipo de manual ayuda a que el usuario vea el vídeo entero sin saltarse las especificaciones y las descripciones técnicas complicadas de Frymaster ELECTRIC SERIES OCF30, como se suele hacer teniendo una versión en papel.

¿Por qué vale la pena leer los manuales de instrucciones?

Sobre todo es en ellos donde encontraremos las respuestas acerca de la construcción, las posibilidades del dispositivo Frymaster ELECTRIC SERIES OCF30, el uso de determinados accesorios y una serie de informaciones que permiten aprovechar completamente sus funciones y comodidades.

Tras una compra exitosa de un equipo o un dispositivo, vale la pena dedicar un momento para familiarizarse con cada parte del manual Frymaster ELECTRIC SERIES OCF30. Actualmente se preparan y traducen con dedicación, para que no solo sean comprensibles para los usuarios, sino que también cumplan su función básica de información y ayuda.

Índice de manuales de instrucciones

  • Página 1

    Frymaster, a member of the Co mmercial Food Eq uipment Service Asso ciation, recomm ends using CFESA Certified Tec hnicians. 24-Hour Service Hotline 1-800-551-8633 FEB 2012 www.frymaster.com E-mail: service@frymaster.com * 819 6685 A * Oil Conserving Fryer (OCF30) ™ Electric Series Fryers Installation & Operation Manual[...]

  • Página 2

    NOTICE IF, DURING THE WARRANTY PE RIOD, THE CUSTOMER USES A PART FOR THIS MA NITOWOC FOOD SERVICE EQUIPMENT OTHE R THAN AN UNMODIFIED NEW OR REC YCLED PART PURCHASED DIRECT LY FROM FRYMASTER DEAN, OR ANY OF ITS FACTORY A UTHORIZED SERVICERS, AND/OR THE PART BEI NG USED IS MODIFI ED FROM ITS ORIGINAL CONFIGURATION, THIS WARR ANTY WILL BE VOID. FURTH[...]

  • Página 3

    DANGER The front ledge of this appliance is not a step! Do not stand on the appliance. Serious injur y can result from slips or contact with the hot cooking oil. DANGER Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance. DANGER The crumb tray in fryers equipped with a filter system must [...]

  • Página 4

    iv OCF30 ™ Series Electric Fryers Installation and Operation Manual TABLE OF CONTENTS CHAPTER 1: Introduction 1.1 General ................................................................................................................... .................. 1-1 1.2 Safety Information ................................................................[...]

  • Página 5

    v 5.4 Monthly Checks and Service ................................................................................................ ... 5-3 5.4.1 Check Controller Setpoint Accuracy ............................................................................ 5-3 5.5 Annual/Periodic System Inspection ....................................................[...]

  • Página 6

    1-1 OCF30 ™ SERIES ELECTRIC FRYERS CHAPTER 1: INTRODUCTION 1.1 General Read the instructions in this manual thoroughly before attempting to operate this equipm ent. This manual covers all configurations of FPEL14 and FP EL17 varian ts. The fryers in this m odel family have most parts in common, and when discussed as a group, will be referred to a[...]

  • Página 7

    1-2 1.3 Computer Information This equipment has been tested and found to comply with the lim its for a Class A digital device, pursuant to Part 15 of the FCC rules. While this device is a verified Cl ass A device, it has been shown to meet the Class B limits. These lim its ar e designed to provide reas onable protection against harmful interference[...]

  • Página 8

    1-3 QUALIFIED INSTALLATION PERSONNEL Qualified installation personnel are individuals, firms, corporations, and/or com panies which, either in person or through a representative, are engaged in and are responsible fo r the installation of electrical appliances. Qualified personnel must be experien ced in such work, be familiar with all electrical p[...]

  • Página 9

    2-1 OCF30 ™ SERIES ELECTRIC FRYERS CHAPTER 2: INSTALLATION INSTRUCTIONS 2.1 General Installation Requirements Proper installation is essential for the safe, e ff ici ent, trouble-free operation of this appliance. Qualified, licensed, and/or authorized installati on or service personnel, as defined in Section 1.6 of this manual, should perf orm al[...]

  • Página 10

    2-2 DANGER This appliance must be connected to a po wer supply having the same voltage and phase as specified on the rating plate located on the inside of the appliance door. DANGER All wiring connections for this appliance must be made in accordance with the wiring diagram(s) furnished with the appliance. Re fer to the wiring diagram(s ) affixed t[...]

  • Página 11

    2-3 2.1.3 Australian Requirements To be installed in accordance with AS 5601, local au thority, gas, electricity, and any other relevant statutory regulations. 2.2 Power Requirements Three (3) Phase Requirements MODEL VOLTAGE WIRE SERVICE MINIMUM WIRE SIZE AWG (mm) AMP S (per leg) FPEL14 208 3 6 (4.11) 39 FPEL14 240 3 6 (4.11) 34 FPEL14 480 3 8 (2.[...]

  • Página 12

    2-4 2.3 Positioning the Fryer DANGER No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questi ons? Call the Frymaster Dean Service Hotline at 1-800-551-8633. 1. Once the fryer has been positioned at the frying st ation, use a carpenter’s level placed across the top of the frypot t[...]

  • Página 13

    3–1 OCF30 ™ SERIES ELECTRIC FRYER CHAPTER 3: OPERATING INSTRUCTIONS Tilt Housing Elements Top Cap Basket Hanger Drain Handle Bezel Fuse Optional JIB (See Sec. 3.3) Controller (3000 Shown) Filter Pan FootPrint Pro Built- In Filtration Unit Power Switch (Domestic Only) Lift Rod FINDING YOUR WAY AROUND THE OCF30 ™ SERIES ELECTRIC FRYER Filter Ha[...]

  • Página 14

    3–2 3.1 Equipment Setup and Shutdown Procedures Setup DANGER Never operate the appliance with an empty frypot. The frypot must be filled to the fill line with water or oil before energizing the elements. Failure to do so will result in irreparable damage to the elements and may cause a fire. DANGER Remove all drops of water from the frypot before[...]

  • Página 15

    3–3 3000 CONTROLLER CM3.5 Refer to Chapter 4 of this manual for operating instructions for the built-in filtration system. 3.3 Optional Oil Attendant ® Automatic T op-Off When the Oil Attendant ® top-of f oil system is in place on the fryer, oil is continually topped off in the frypots from a reservoir in the cabinet. The reservoir holds a 35 p[...]

  • Página 16

    3–4 3.3.2 Routine Oil Changes When the oil reservoir level is low, the controller displays TOPOFF OIL EMPTY in the left display and CONFIRM in the right display. Press S (CONFIRM). Some procedures m ay differ from photos shown. Follow manufacturer’s instructions for changing the JIB. If using solid shorteni ng see Appendix B in the rear of this[...]

  • Página 17

    4-1 OCF30 ™ SERIES ELECTRIC FRYERS CHAPTER 4: FILTRATION INSTRUCTIONS WARNING The on-site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil filtering system, particularly the aspects of oil filtration, draining and cleaning procedures. 4.1 Preparing the Built-In Filtration System f[...]

  • Página 18

    4-2 2. Inspect the filter pan connection fitting to ensure tha t both O-rings are in good condition (see Figure 2). 3. Then in reverse order, place the metal filter screen in the center of the bottom of th e pan, then lay a sheet of filter paper on top of the screen, o verlapping on all sides (see Figure1). If usi ng a filter pad, ensure the rough [...]

  • Página 19

    4-3 4.2 Filtration A 3000 controller prompts the user when to filter on the OCF30 ™ fryer. After a preset num ber of cook cycles the controller displays filter now? alternating with YES NO . Follow the instructions on page 1-12 of the 3000 controller manual (819-6872). If NO is selected or a cook cycle is started, the controller will prom pt agai[...]

  • Página 20

    4-4 DANGER NEVER attempt to clear a clogged drain valve fr om the front of the valve! Hot oil w ill rush out creating the potential for severe burns. DANGER DO NOT hammer on the drain valve with the cleanout rod or other objects. Damage to the ball inside will result in leaks and will void the Frymaster warranty. 4. After the oil has drained from t[...]

  • Página 21

    4-5 WARNING Use caution and wear appropriate safety e quipment when resetting the filter pump reset switch. Resetting the switch must be accomplished with care to avoid the possibility of a serious burn caused by careless maneuvering ar ound a drain tube and around a frypot. DANGER The crumb tray in fryers equipped with a filter system must be empt[...]

  • Página 22

    4-6 2. At each scheduled boil-out, disassemble the leaf filter ass embly and place in the frypot being boiled out. Follow the boil-out proce dure in Section 5.3.2 of this manual. 3. Allow all filter assembly components to air dry or thoroughly dry with clean towels before reassembling. Reassembly 1. Place the two outer scree ns together and align t[...]

  • Página 23

    4-7 disposal unit is not available, allow the oil to cool to 100°F ( 38°C), then drain the oil into a METAL stockpot or similar METAL container. DANGER Draining and filtering of cooking oil must be accomplished with care to avoid the possibility of a serious burn caused by careless ha ndling. The oil to be filtered is at or near 350°F (177°C). [...]

  • Página 24

    5–1 OCF30 ™ SERIES ELECTRIC FRYERS CHAPTER 5: PREVENTATIVE MAINTENANCE 5.1 Cleaning the Fryer DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day. Some food particles can spontaneously combust if left so aking in certain shortening materia l. DANGER Ne[...]

  • Página 25

    5–2 There are no periodic preventive maintenance check s and services required for your FootPrint Pro Filtration System other than daily cleaning of th e filter pan and ass ociated components with a solution of hot water and deterg ent. If you notice that the system is pumping slowly or not at all, verify that the filter pan screen is on the bott[...]

  • Página 26

    5-3 6. Refill the frypot(s) with clean water. Rinse the frypot (s) twice, drain an d dry with a clean towel. Thoroughly remove all water from the frypot and el em ents before refillin g the frypot with oil. DANGER Remove all drops of water from the fry pot befo re filling with oil. Fa ilure to do so will cause spattering of hot liqui d when the oil[...]

  • Página 27

    5–4 • Verify the heating-element amp-draw is within the allowed range as indicated on the applian ce’s rating plate. • Verify that the temperature and high-limit probes are properly connected, tightened and functioning properly, and that m ounting hardware and probe gua rds are present and properly installed. • Verify that component box a[...]

  • Página 28

    6-1 OCF30 ™ SERIES ELECTRIC FRYERS CHAPTER 6: OPERATOR TROUBLESHOOTING 6.1 Introduction This section provides an easy reference guide to some of the common problems that m ay occur during the operation of this equipment. The trou bleshooting guides that follo w are intended to help correct, or at least accurately diagnose, problem s w ith this eq[...]

  • Página 29

    6-2 6.2 Troubleshooting 6.2.1 Controller and Heating Problems Problem Probable Causes Corrective Action No Display on controller. A. Controller not turned on. B. No power to the fryer. C. Failed c ontroller or other c omponent. A. Press the ON/OFF switch to turn the controller on. B. Verify controller power cord is plugged in and th at circuit brea[...]

  • Página 30

    6-3 Problem Probable Causes Corrective Action Controller displays lo or LOw temp . Frypot temperature has dropped m ore than 21ºF (12ºC) for CM3.5 or 30°F (17°C) for 3000 con trollers below setpoint in idle m ode or 45°F (25°C) in cook mode. This display is norm al for a short while if a large batch of froze n product is added to the frypot o[...]

  • Página 31

    6-4 6.2.4 Filtration Problems Problem Probable Causes Corrective Action Fryer filters after each cook cycle. Filter prompt setting incorrect. Change the fil ter prompt setting. Filter menu functions won’t start. Temperature too low. Ensure fryer is at setp oint before star tin g; ensure the controller is ON. Controller displays WAIT FOR FILTER . [...]

  • Página 32

    6-5 Problem Probable Causes Corrective Action Controller displays TOPOFF OIL EMPTY / CONFIRM Top off system out of oil. Fill top off system with oil and press the S (CONFIRM) butt on. 6.2.6 Error Log Codes (For 3000 Controller Only) Code ERROR MESSAGE EXPLANATION E03 ERROR TEMP PROBE FAILURE TEMP Probe reading out of range E04 HI 2 BAD High limit r[...]

  • Página 33

    6-6 2. Press the left arrow ( W ) button until TECH MODE is displayed. 3. Press the check ( 9 ) button. 4. Enter 3000. 5. Press the left arrow ( W ) button until HI LIMIT TEST is displayed. 6. Press the check ( 9 ) button. The controller displays HIGH LIMIT YES/NO . 7. Press the up arrow ( S ) button. 8. The controller displays PRESS AND HOLD CHECK[...]

  • Página 34

    7-1 OCF30 ™ SERIES ELECTRIC FRYERS CHAPTER 7: WIRING DIAGRAMS 7.1 OCF30™ Series Simplifie d Wiring with 3000 Controller[...]

  • Página 35

    7-2 7.2 Component Wiring with 3000 controller (Domestic)[...]

  • Página 36

    7-3 7.3 Component Wiring with CM3.5 controller (Domestic)[...]

  • Página 37

    7-4 7.4 Component Wiring with CM3.5 Controller (CE)[...]

  • Página 38

    7-5 7.5 Component Wiring with CM3.5 Controller (CSA)[...]

  • Página 39

    7-6 7.6 Contactor Box – Delta Configuration[...]

  • Página 40

    7-7 7.7 Contactor Box – WYE Configuration[...]

  • Página 41

    OCF30 ™ SERIES ELECTRIC FRYER APPENDIX A: JIB Preparation with Solid Shortening Option 1. Open right door of fryer and remove brace in JIB cabinet. 2. Position melter in front of cabinet. Loosen bracket on left side of melter, if necessary, to ease placement in the cabinet. 3. Use the provided screws to attach the melter to existing holes in the [...]

  • Página 42

    OCF30 ™ SERIES ELECTRIC FRYER APPENDIX B: Solid Shortening Melter Use • Ensure shortening melter is on. • Fill melter with shortening. • Allow 2-3 hours for solid shortening to melt. DO NOT attempt to use the top off system with unmelted oil in the top off system . The low oil reservoir display will come on if the fryer calls for oil before[...]

  • Página 43

    C–1 OCF30 ™ SERIES ELECTRIC FRYER APPENDIX C: BULK OIL INSTRUCTIONS C.1.1 Bulk Oil Systems Bulk oil systems have large oil storage tanks, typically located in the rear of the resta urant, that are connected to a rear manifold on the fryer. Some are waste o nly systems, while others are both waste and fresh oil. Waste oil is pumped from the frye[...]

  • Página 44

    C–2 The OCF™ fryers, equipped for use with bulk oil systems, use an onboard fresh oil jug typically supplied by the bulk oil vendor. Remove the cap and insert the standard fitti ng into the jug with the metal cap resting on the lip of the jug. The oil is pumped in and out of the jug through the same fitting (see Figure 3). WARNING Do not add HO[...]

  • Página 45

    C–3 4. Unlock dispose valve handle. 5. Pull the oil disposal valve and the pump will engage and empty the filter pan to the waste oil tank. The Waste Full light on the rocker panel will illuminate if the tank is full. 6. Filling with fresh oil? See Fill Vat from Bulk below. If not, switch to Normal Mode at rocker panel C.1.4 Fill Vat from Bulk Ta[...]

  • Página 46

    Frymaster, L.L.C., 8700 Line Av enue, Shrev eport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-31 8-688-2200 (Tech Suppo rt Fax) 1-318-219-7 135 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-551-8633 819-6685 A FEB 2012[...]