Exmark Turf Tracer TT20KCC manual

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Buen manual de instrucciones

Las leyes obligan al vendedor a entregarle al comprador, junto con el producto, el manual de instrucciones Exmark Turf Tracer TT20KCC. La falta del manual o facilitar información incorrecta al consumidor constituyen una base de reclamación por no estar de acuerdo el producto con el contrato. Según la ley, está permitido adjuntar un manual de otra forma que no sea en papel, lo cual últimamente es bastante común y los fabricantes nos facilitan un manual gráfico, su versión electrónica Exmark Turf Tracer TT20KCC o vídeos de instrucciones para usuarios. La condición es que tenga una forma legible y entendible.

¿Qué es un manual de instrucciones?

El nombre proviene de la palabra latina “instructio”, es decir, ordenar. Por lo tanto, en un manual Exmark Turf Tracer TT20KCC se puede encontrar la descripción de las etapas de actuación. El propósito de un manual es enseñar, facilitar el encendido o el uso de un dispositivo o la realización de acciones concretas. Un manual de instrucciones también es una fuente de información acerca de un objeto o un servicio, es una pista.

Desafortunadamente pocos usuarios destinan su tiempo a leer manuales Exmark Turf Tracer TT20KCC, sin embargo, un buen manual nos permite, no solo conocer una cantidad de funcionalidades adicionales del dispositivo comprado, sino también evitar la mayoría de fallos.

Entonces, ¿qué debe contener el manual de instrucciones perfecto?

Sobre todo, un manual de instrucciones Exmark Turf Tracer TT20KCC debe contener:
- información acerca de las especificaciones técnicas del dispositivo Exmark Turf Tracer TT20KCC
- nombre de fabricante y año de fabricación del dispositivo Exmark Turf Tracer TT20KCC
- condiciones de uso, configuración y mantenimiento del dispositivo Exmark Turf Tracer TT20KCC
- marcas de seguridad y certificados que confirmen su concordancia con determinadas normativas

¿Por qué no leemos los manuales de instrucciones?

Normalmente es por la falta de tiempo y seguridad acerca de las funcionalidades determinadas de los dispositivos comprados. Desafortunadamente la conexión y el encendido de Exmark Turf Tracer TT20KCC no es suficiente. El manual de instrucciones siempre contiene una serie de indicaciones acerca de determinadas funcionalidades, normas de seguridad, consejos de mantenimiento (incluso qué productos usar), fallos eventuales de Exmark Turf Tracer TT20KCC y maneras de solucionar los problemas que puedan ocurrir durante su uso. Al final, en un manual se pueden encontrar los detalles de servicio técnico Exmark en caso de que las soluciones propuestas no hayan funcionado. Actualmente gozan de éxito manuales de instrucciones en forma de animaciones interesantes o vídeo manuales que llegan al usuario mucho mejor que en forma de un folleto. Este tipo de manual ayuda a que el usuario vea el vídeo entero sin saltarse las especificaciones y las descripciones técnicas complicadas de Exmark Turf Tracer TT20KCC, como se suele hacer teniendo una versión en papel.

¿Por qué vale la pena leer los manuales de instrucciones?

Sobre todo es en ellos donde encontraremos las respuestas acerca de la construcción, las posibilidades del dispositivo Exmark Turf Tracer TT20KCC, el uso de determinados accesorios y una serie de informaciones que permiten aprovechar completamente sus funciones y comodidades.

Tras una compra exitosa de un equipo o un dispositivo, vale la pena dedicar un momento para familiarizarse con cada parte del manual Exmark Turf Tracer TT20KCC. Actualmente se preparan y traducen con dedicación, para que no solo sean comprensibles para los usuarios, sino que también cumplan su función básica de información y ayuda.

Índice de manuales de instrucciones

  • Página 1

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  • Página 2

    WA RNING POTENT IAL HAZARD ♦ This product is a piece of power equipment. W HAT CAN HAPPEN ♦ Failure to f ollow safe operating pr act ices can result in serious operator inj ur y or even death. HOW TO AVO ID THE HAZARD ♦ Keep all shields, guar ds, and saf ety devices (especially the grass discharge system) in place and in pr oper working condi[...]

  • Página 3

    - i - EXMARK PA RTS PLUS     PROGRA M EFFECTIVE DATE: September 1, 1995 Program If your Ex mark dealer does not have the Exmark part in stock, Exmark w ill get the parts to the dealer the next business day or the part will be FREE* Guaranteed!! How the Program Works 1. If dealer does not have part in stock for a "dow n" unit a[...]

  • Página 4

    - ii - CONGRAT ULATIONS on the purchase of your Exmark Mow er . T his product has been caref ully designed and m anufactur ed t o give you a maximum amount of dependabilit y and years of tr ouble- free oper at ion. OPERA TOR'S M ANUA L This manual cont ains assem bly, oper at ing , maintenance, adj ust ment, and saf ety instructi ons for your [...]

  • Página 5

    - iii - TA BLE OF CONTENTS 1. SA FETY ............................................................................................. PA GE 1.1 Sa f ety Alert Sy mbol ...................................................................................... 1 1.2 Trai ning ..................................................................................[...]

  • Página 6

    - 1 - 1.SA FETY 1.1 SA FETY A LERT SYMBOL This SAFET Y ALERT SYMBOL is used both in this manual and on t he m achine t o identif y impor t ant saf ety message s which must be f ollowed to avoid accidents. This symbol means: A TTENTION! BECOME A LERT! YOUR SA FETY IS INVOLVED ! The saf ety alert symbol appears above inform at ion which alerts you to[...]

  • Página 7

    - 2 - 1.3.4 Thoroug hly inspect t he ar ea where the equipment is t o be used and r em ove all stones, stick s, wires, bones, and other f oreign obj ect s which may damage the equipment or cause per sonal inj ury to the operator or bystander s. WA RNING POTENT IAL HAZARD ♦ Engine exhaust contains carbon m onoxide, which is an odorless deadly pois[...]

  • Página 8

    - 3 - DA NGER POTENT IAL HAZARD ♦ In certain condit ions gasoline is extremely f lamm able and highly explosive. W HAT CAN HAPPEN ♦ A static charg e can ignite g a soline vapors. A f ire or explosion from g asoline can burn you, others, and cause property damag e. HOW TO AVO ID THE HAZARD ♦ Purchase and store g asoline only in an approved con[...]

  • Página 9

    - 4 - 1.4 OPERA TION Although hazard control and acci dent prevent ion are partiall y dependent upon t he design and configurat i on of t he equipment, these f act ors are al so dependent upon the awareness, concern, prudence, and proper t r ai ni ng of the personnel involved in t he operat i on, t ransport, maintenance, and storage of the equipmen[...]

  • Página 10

    - 5 - 1.4.5 Stop the blades when crossing surf aces other than g rass, if m ower must be tilted f or transport ation, and when transporting t he m ower to and from t he area to be mowed. 1.4.6 N ever oper at e t he m ower w it h def ective guards, shields, or covers. Always have safety shields, g uar ds, switches, and ot her devices in place and in[...]

  • Página 11

    - 6 - 1.5 MAINTENA NCE A ND S TORAGE 1.5.1 For engine m aint enance, follow the engine m anuf acture’s r ecom m endat ions precisely as stated in the eng ine manual. 1.5.2 Disconnect the batt ery from t he negative batter y post when the unit will be allowed to sit for m or e t han 30 days w ithout use. 1.5.3 Allowing batteries to stand f or an e[...]

  • Página 12

    - 7 - 1.6 RIDING ATTA CHMENTS Use only Exmark riding attachments. T he use of other than Exmark riding attachments may create a hazardous condition result ing in injury. 1.7 SA FETY SIGNS 1.7.1 Keep all safet y sig ns leg ible. Remove all grease, dir t , and debris f r om safet y signs and instr uct ional labels. 1.7.2 Safet y signs m ust be replac[...]

  • Página 13

    - 8 - PART NO. 1- 303508 LOCATIO N: On Top RH Surf ace of Mower Deck PART NO. 1- 303517 LOCATI ON: LH Side of Rear Surf ace of Engine Deck PART NO. 1- 513747 LO CATI ON: To p Rear of Batter y Cover PART NO. 1- 513746 LOCAT ION: Surfac e of Engine Deck Next to Muffler PART NO. 1- 303293 LOCATI ON: Top Surf ace of Fuel Tank PART NO. 1- 553049 LOCATIO[...]

  • Página 14

    - 9 - 2. SPECIFICA TIONS 2.1 MODEL NUMBE R: Serial Nos. 320,000 & Hig her: T T 23KCC; TT 23KAC; TT 20KCC 2.2 ENGINE 2.2.1 Engine Specif icat ions: See your Engine Owner's Manual. 2.2.2 3600 RPM (No Load). 2.3 FUEL SYSTEM 2.3.1 Capacity: 5.0 g al. ( 18. 9 L.) 2.3.2 Type of Fuel: Regular unleaded g asoline, 87 octane or hig her . In countrie[...]

  • Página 15

    - 10 - 2.9 MOW ER DECK 2.9.1 M odel Numbers: Serial Nos. 320,000 and higher : FMD604 and FM D524 NOTE: Tur f Tr acer unit s 320, 000 and hig her can only be used with FM 604 and FMD524 units. 2.9.2 Cutting W idth: 60 in. ( 152.4 cm.) 52 in. (132.1 cm . ) 2.9.3 Discharg e: Right Side 2.9.4 Opt ional Mulch Kit and Bag g er available. 2.9.5 Blade Size[...]

  • Página 16

    - 11 - 3.2.1 Remove battery cover fr om m achine. Disconnect the batt ery cables (negative (black) cable f irst) and r em ove batt er y. DA NGER POTENT IAL HAZARD ♦ Charging t he bat tery may produce explosive gasses W HAT CAN HAPPEN ♦ Battery gasses can explode causing ser ious inj ur y. HOW TO AVO ID THE HAZARD ♦ Keep sparks, f lames, or ci[...]

  • Página 17

    - 12 - 3.4 DRIVE WHEELS 3.4.3 Check air pressur e in dr ive tires; recommended pr essur e is 12- 16 psi. Measure circumfer ence of each drive tire. Adj ust t ire pressure within 12-16 psi range t o t r y to m ak e tire circumf erences mat ch as closely as possible. 3.5 MOWE R DE CK INSTA LLA TION 3.5.1 Release the wheel drive system by opening the [...]

  • Página 18

    - 13 - 3.5.5 Mow er Deck Stationary Idler I nstallation: Locate the two holes along t he back center section of the deck ( See Fig ure 2) and install the stat ionary idler and related part s ( from bolt bag ) in the rig ht hand hole. Be sure the coned end of the disc spring washer is against the head of the bolt. T ighten hardware. FIGURE 2 ST AT I[...]

  • Página 19

    - 14 - 4. OPERA TION INSTRUCTIONS 4.1 Controls 4.1.1 Operator Pr esence Control (OPC) Levers: Locat ed on t he upper handle assembly directly above the handle grips. When these l evers are depressed, the OPC system senses that t he operat or i s i n t he normal operat or's position. When t he l evers are rel eased, the OPC system senses that t[...]

  • Página 20

    - 15 - 4.1.8 Ignit ion Switch: Located on the contr ol console lef t side. T he ignition switch is used to start and st op the engine. T he ignition switch has three posit ions, “ O ff ”, “On” and “ St ar t ”. Insert k ey into switch and rotate clock wise to the “ O n” position. Rotate clock wise to the next posit ion t o engage t h[...]

  • Página 21

    - 16 - On a cold engine, place t he t hrottle midway between the “Slow” and “Fast” positions and place the chok e in t he “On” position. On a warm engine, place the throt t le lever midway bet ween “Slow” and “Fast” posit ions and leave the choke in the “ O ff ” position. Turn ig nition switch to “Start ” posit ion. Rele[...]

  • Página 22

    - 17 - FIGURE 4 DRIVE LEVER, NEUTRA L LO CK LA TCH OPERAT I O N 4.3.4 Drive W heel Engag ement/T urning: W ith drive levers lock ed in neut ral, shif t speed control lever to desir ed f orward speed. Slowly squeeze and hold both drive levers in the neutral posit ion and r otate both neut r a l lock latches fr om t he neutral lock posit ion to the f[...]

  • Página 23

    - 18 - 4.4 TRA NSPORTING WA RNING POTENT IAL HAZARD ♦ Loading the m ower onto a t r ailer without strong enough or pr oper ly supported r amps could be dangerous. W HAT CAN HAPPEN ♦ The ram ps could collapse causing the unit to f all, which could cause injury. HOW TO AVO ID THE HAZARD ♦ Use proper ramps t hat are secured to t he t r uck or tr[...]

  • Página 24

    - 19 - 5.1.1 Check eng ine oil level. Serv ice Interv al: See Engine Ow ner's Manual a) Stop eng ine, wait for all m oving par t s t o st op and make sure unit is on a level surface. b) Check with eng ine cool. c) Clean area around dipstick . Remove dipstick and wipe oil off . Reinsert t he dipstick. DO NOT screw into place. Remove dipstick an[...]

  • Página 25

    - 20 - d) Clean out any gr ass build- up f rom underside of deck and in deck discharge chute. e) Inspect blades and sharpen or r eplace as r eq uired. f) If blade r em oval is necessary, be caref ul f or t he shar p cutting edg es of the blades. g) Re-install the blades ( if they were removed) by placing a block of wood between the fr ont or r ear [...]

  • Página 26

    - 21 - Try to sta rt with OPC levers depressed , speed control lever in neut ral and PTO engaged - st arter MUST NOT crank. b) Check OPC cir c uit s . Clear t he area. Run engine at one-third th r ot t le, then, with drive levers and neutral lock latches in neutral loc k position , move the speed control lever out of neutral and r elease O PC lever[...]

  • Página 27

    - 22 - c) Drain oil while engine is warm f rom operat ion. d) Oil dr ain valve is located on the rig ht hand side of Kohler engines and the left hand side f or Kawasaki engines. Place pan under m achine t o catch oil and open valve w ith a 10 m m wrench. Allow oil to drain then close the valve . e) Replace the oil f ilter as per Eng ine Owner'[...]

  • Página 28

    - 23 - WA RNING POTENT IAL HAZARD ♦ Hydraulic fluid escaping under pr essur e can penet rate skin and cause injur y. W HAT CAN HAPPEN ♦ Fluid accidentally injected into t he skin must be surgically removed within a few hours by a doctor fam iliar with t his f orm of injury or g angrene may result . HOW TO AVO ID THE HAZARD ♦ Make sure all hyd[...]

  • Página 29

    - 24 - CHARGE PUMP CA P LOOSEN 1-1/2 TURNS ONL Y 5.1.11 Hydraulic system air purg e pr ocedur e. Air must be pur g ed from t he hydraulic system when any hydraulic components, including oil f ilter, are r emoved or any of the hydraulic lines are disconnect ed. The crit ical ar ea f or purg ing air fr om the hydraulic system is between the oil reser[...]

  • Página 30

    - 25 - a) Stop eng ine, wait for all m oving parts to st op, and remove key. Check air pressure in tires; r ecommended tire pressur e is: r ear, 12-16 psi; f ront casters, 15- 17 psi. b) Inf late tires to pressur es st at ed above. Measure circumf erence of each drive tire. Adjust t ire pressures within the above range to t r y to make tire circumf[...]

  • Página 31

    - 26 - b) Disassemble the cast er wheels, pry out seals, and inspect bearing s f or wear or damage and replace if necessary. c) Pack the bear ing s with NGLI gr ade #2 m ult i- purpose gun g r ease. d) Insert (1) bearing , ( 1) new seal, and (1) bearing spacer. NOTE : Seals (Exmark PN 103-0063) must be r eplaced. e) Insert Cast er Spacer. f) W ith [...]

  • Página 32

    - 27 - c) Shoulder bolts in ends of speed control crank . e) OPC lever setscrews. f) El ectric clutch retain ing bolt. g) Pump dr ive idler pivot bolt . Adhesives such as “Loctite RC/609 or RC/ 680” or “ Fel- Pro Pro-Lock Ret aining I or Retaining II” ar e used on t he f ollowing: a) O PC lever hubs and cross-shaft NOTE: Care must be used n[...]

  • Página 33

    - 28 - FIGURE 7 CUTTING HEIGHT A DJUSTMENT FIGURE 8 A NTI-SCALP ROLLER BOLT INSTA LLA TION A NTI-SCALP ROLLER A DJUSTMENT CUTTING HEIGHT A DJUSTMENT b) Adjust ant i-scalp rollers f or Norm al O per ating Conditions. Place r ollers in one of t he posit ions shown in Figure 8. Rollers will maintain 3/ 4 in. (19 mm) clear ance t o t he ground to m ini[...]

  • Página 34

    - 29 - 5.2.4 Blade drive belt tension: No adjustment necessar y. 5.2.5 Hydro Drive Linkage Adj ustment: a) Adjust Speed Cont r ol Link age and Neutr a l Saf ety Switch 1. Stop engine and wait f or all moving part s t o stop. 2. Mov e speed control lever (located on console) t o the full f orward position and check or ient at ion of tabs on t he end[...]

  • Página 35

    - 30 - 4. Loosen the nut ag ainst the neutral contr ol linkage yok e as shown in Figure 10. 5. Adjust t he neut r al control link ag e until the respect ive drive wheel stops when the lever is pulled against the neut ral spring (neut ral position). T urn the adjust ing bolt approximately 1/4 t ur n clockwise if the wheel is turning in r evers e or [...]

  • Página 36

    - 31 - 4. The spring that k eeps tension on the k nob should nor m ally not need adjustment . However, if adjust m ent is needed, adjust to where lengt h of spr ing is about 1” between washers. Adjust spring leng th by turning nut at front of spring. d) Drive Lever Linkage Adj ustment 1. W ith r ear of machine still on j ack stands and engine r u[...]

  • Página 37

    - 32 - 6. WA STE DISPOSAL 6.1 MOTOR OIL DISPOSA L Engine oil and hydraulic oil are both pollut ant s to the environment. Dispose of used oil at a certif ied recycling center or accor ding to your stat e and local r eg ulations. 6.2 BATTERY DISPOSA L DA NGER POTENT IAL HAZARD ♦ Battery electr olyte cont ains sulf uric acid, which is poisonous and [...]

  • Página 38

    - 33 - g) Check for loose or f aulty wiring connections. If it is necessary to disconnect wire connectors, Do Not pull on the wires. h) Check for cor r osion at all wiring connections. Even minor corrosion may cause a fault y connection. Clean connect or t erminals thoroug hly, apply dielectric grease and reconnect . IMPORTA NT: It i s essential th[...]

  • Página 39

    - 34 - 8. HYDRA ULIC SCHEM A TIC[...]

  • Página 40

    - 35 - 9. WIRING DIA GRAMS[...]

  • Página 41

    - 36 - 10. WA RRANTY Limited Warranty Exmark Commercial Turf Equipment Exmark Mfg . Co. Inc. and it s aff iliate, Exmark W arrant y Company, pursuant to an agr eement between them, joint ly w ar r ant on t he terms and conditions her ein, t hat we w ill repair, r eplace or adjust any part m anuf actured by Exmark and f ound by us (in the exercise o[...]

  • Página 42

    - 37 - As a condition to this warrant y, cust om er shall have read t he oper at or's manual and shall have completed and ret ur ned to Exmark W arrant y Company, within the prescr ibed t im e, the Exmark wa rranty registrati on. The sole liability of Exmark and Exmark W arr ant y Company with respect t o t his warranty shall be repair and rep[...]

  • Página 43

    - 38 - T H I S I S A 1 5 ° S L O P E T H I S I S A 1 0 ° S L O P E T H I S I S A 5 ° S L O P E ALIGN THIS EDGE WITH A VERTICAL SURF ACE (TREE, BUILDI NG , FENC E POST , POL E ETC. ) EXAMPLE: COMP ARE SLOPE WITH FOLDED EDGE. FOLD ALONG APP ROPRIA TE LINE T HI S I S A 2 0 ° S L O P E[...]

  • Página 44

    ® M FG . CO. IN C. SEE EXMARK’S CO MPLETE LINE OF PRODUCTS FOR TURF CARE LAZER Z ® LAZER Z ® HP LAZER Z ® XP TURF RANGER ® TURF TRACER ® TURF TRACER ® HP METRO ® METRO ® HP VIKING HYDRO ULTRA VAC ™ GRASS CATCHER SELF STEERING SULKY MICRO-MULCH ™ ACCESSORY WA RN ING The engine ex haust from this produc t contains chem icals known to t[...]