Exmark LZDS manual

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Buen manual de instrucciones

Las leyes obligan al vendedor a entregarle al comprador, junto con el producto, el manual de instrucciones Exmark LZDS. La falta del manual o facilitar información incorrecta al consumidor constituyen una base de reclamación por no estar de acuerdo el producto con el contrato. Según la ley, está permitido adjuntar un manual de otra forma que no sea en papel, lo cual últimamente es bastante común y los fabricantes nos facilitan un manual gráfico, su versión electrónica Exmark LZDS o vídeos de instrucciones para usuarios. La condición es que tenga una forma legible y entendible.

¿Qué es un manual de instrucciones?

El nombre proviene de la palabra latina “instructio”, es decir, ordenar. Por lo tanto, en un manual Exmark LZDS se puede encontrar la descripción de las etapas de actuación. El propósito de un manual es enseñar, facilitar el encendido o el uso de un dispositivo o la realización de acciones concretas. Un manual de instrucciones también es una fuente de información acerca de un objeto o un servicio, es una pista.

Desafortunadamente pocos usuarios destinan su tiempo a leer manuales Exmark LZDS, sin embargo, un buen manual nos permite, no solo conocer una cantidad de funcionalidades adicionales del dispositivo comprado, sino también evitar la mayoría de fallos.

Entonces, ¿qué debe contener el manual de instrucciones perfecto?

Sobre todo, un manual de instrucciones Exmark LZDS debe contener:
- información acerca de las especificaciones técnicas del dispositivo Exmark LZDS
- nombre de fabricante y año de fabricación del dispositivo Exmark LZDS
- condiciones de uso, configuración y mantenimiento del dispositivo Exmark LZDS
- marcas de seguridad y certificados que confirmen su concordancia con determinadas normativas

¿Por qué no leemos los manuales de instrucciones?

Normalmente es por la falta de tiempo y seguridad acerca de las funcionalidades determinadas de los dispositivos comprados. Desafortunadamente la conexión y el encendido de Exmark LZDS no es suficiente. El manual de instrucciones siempre contiene una serie de indicaciones acerca de determinadas funcionalidades, normas de seguridad, consejos de mantenimiento (incluso qué productos usar), fallos eventuales de Exmark LZDS y maneras de solucionar los problemas que puedan ocurrir durante su uso. Al final, en un manual se pueden encontrar los detalles de servicio técnico Exmark en caso de que las soluciones propuestas no hayan funcionado. Actualmente gozan de éxito manuales de instrucciones en forma de animaciones interesantes o vídeo manuales que llegan al usuario mucho mejor que en forma de un folleto. Este tipo de manual ayuda a que el usuario vea el vídeo entero sin saltarse las especificaciones y las descripciones técnicas complicadas de Exmark LZDS, como se suele hacer teniendo una versión en papel.

¿Por qué vale la pena leer los manuales de instrucciones?

Sobre todo es en ellos donde encontraremos las respuestas acerca de la construcción, las posibilidades del dispositivo Exmark LZDS, el uso de determinados accesorios y una serie de informaciones que permiten aprovechar completamente sus funciones y comodidades.

Tras una compra exitosa de un equipo o un dispositivo, vale la pena dedicar un momento para familiarizarse con cada parte del manual Exmark LZDS. Actualmente se preparan y traducen con dedicación, para que no solo sean comprensibles para los usuarios, sino que también cumplan su función básica de información y ayuda.

Índice de manuales de instrucciones

  • Página 1

    LAZER Z ® DS-SERIES For Serial Nos. 312,000,000 & Higher Lazer Z (LZDS) Units Part No. 4501-041 Rev . A[...]

  • Página 2

    W ARNING CALIFORNIA Proposition 65 W ar ning The engine exhaust from this product contains chemicals known to the State of Califor nia to cause cancer , bir th defects, or other reproductiv e har m. Important: The engine in this product is not equipped with a spark arr ester mufer . It is a violation of Califor nia Public Resource Code (CPRC) Se[...]

  • Página 3

    Introduction CONGRATULATIONS on the purchase of your Exmark Mo wer . This product has been carefully designed and manufactured to giv e you a maximum amount of dependability and years of trouble-free operation. This manual contains operating, maintenance, adjustment, and safety instr uctions for y our Exmark mow er . BEFORE OPERATING Y OUR MO WER, [...]

  • Página 4

    Contents Introduction . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . 3 Safety .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. 5 Safety Alert Symbol . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. .[...]

  • Página 5

    Safety Safety Safety Alert Symbol This lawn mow er meets or ex ceeds the B71.4 specications of the American National Standards Institute in effect at the time of production. Exmark designed and tested this lawn mo wer to offer reasonably safe ser vice; how ev er , failure to comply with the following instr uctions ma y result in personal injur y[...]

  • Página 6

    Safety • Inspect the area where the equipment is to be used and remov e all rocks , to ys , stic ks , wires , bones , and other foreign objects whic h can be thrown b y the machine and ma y cause personal injur y to the operator or bystanders . DANGER In certain conditions diesel fuel is extremely ammable and v apors are explosi ve. A re or[...]

  • Página 7

    Safety guards , switches and other devices in place and in proper w orking condition. • Never mow with the discharge deector raised, remov ed or altered unless there is a grass collection system or m ulch kit in place and w orking properly . • Do Not change the engine g o vernor setting or ov erspeed the engine. • P ark machine on lev el g[...]

  • Página 8

    Safety Figure 3 1. Safe Zone-Use the mower here on slopes less than 15 degrees 2. Danger Zone-Use a walk behind mower and/or hand trimmer on slopes greater than 15 degrees, near drop-offs and water . 3. W ater • R emov e or mark obstacles such as roc ks , tree limbs , etc . from the mowing area. T all g rass can hide obstacles . • W atc h for d[...]

  • Página 9

    Safety positiv e last. R econnect positiv e rst and negativ e last. • Use care when c hecking blades . W rap the blade(s) or wear glo v es , and use caution when ser vicing them. Only replace damaged blades . Nev er straighten or weld them. • Keep hands and feet a wa y from moving parts . If possible, Do Not make adjustments with the engine [...]

  • Página 10

    Safety W ARNING Hydraulic uid escaping under pressure can penetrate skin and cause injur y . Fluid accidentally injected into the skin must be surgically removed within a few hours by a doctor familiar with this for m of injur y or gangrene may result. • If equipped, make sure all hy draulic uid hoses and lines are in good condition and all[...]

  • Página 11

    Safety Safety and Instructional Decals • Keep all safety signs legible. R emo v e all grease, dirt and debris from safety signs and instr uctional labels . • R eplace all w orn, damaged, or missing safety signs . • When replacement components are installed, be sure that cur rent safety signs are afx ed to the replaced components . • If a[...]

  • Página 12

    Safety 103-0223 103-0261 103-1798 103-2076 103-7218 107-2102 12[...]

  • Página 13

    Safety 109-0872 109-1214 109-1215 109-1399 109-2219 109-2263 13[...]

  • Página 14

    Safety 109-2264 109-2478 109-2951 109-3148 14[...]

  • Página 15

    Safety 1 16-0127 1 16-0404 1 16-0997 1 16-2643 1 16-3303 1 16-5074 1 16-5185 1. PTO–engage 2. PTO–disengage 1 17–2718 15[...]

  • Página 16

    Safety 19426-87881 19426-87903 107-9866 1. Fast 3. Neutral 2. Slow 4. Reverse 16[...]

  • Página 17

    Specications Specications Model Numbers Serial Nos: 312,000,000 and Higher LZDS902K605; LZDS902K725 Systems Engine • Engine Specications: See your Engine Owner’ s Manual • Engine Oil T ype: Exmark 4–Cycle Premium Engine Oil • RPM: Full Speed: 3850 ±50 RPM (PTO not engag ed) Idle: 1400 ±100 RPM Fuel System • Capacity: 15.5 g a[...]

  • Página 18

    Specications – Moving motion control lev ers outward (in slots) loc ks the dri v e system in neutral. • PTO Engagement Switch: Engag es electric clutc h (to driv e belt) whic h eng ages mow er blades . • P arking Brake Lev er : Engag es parking brake . • Deck Height Adjustment Lever: Sets cutting height to desired position. • Deck Lift[...]

  • Página 19

    Specications Dimensions Overall Width: 60 inch Deck 72 inch Deck Without Dec k 53.5 inches (135.9 cm) 61.5 inches (156.2 cm) Deector Up 61.4 inches (156.0 cm) 74.3 inches (188.7 cm) Deector Do wn 72.8 inches (184.9 cm) 85.8 inches (217.9 cm) Overall Length: 60 inch Deck 72 inch Deck R oll Bar - Up 81.9 inches (208.0 cm) 85.8 inches (217.9 [...]

  • Página 20

    Operation Product Overview Figure 4 1. Motion control levers 5. Engine Controls (right console) 2. Parking brake 6. Seat belt 3. Height of cut adjustment 7. Rollover Protection System (ROPS) 4. Fuel cap (both sides) Operation Note: Deter mine the left and right sides of the machine from the normal operating position. Controls Motion Control Levers [...]

  • Página 21

    Operation and moving the throttle lev er to the rear will decrease engine speed. Mo ving the throttle forward into the detent is full throttle . Brake Lever Located on left side of unit, just to the front of the console. The brake lev er engag es a parking brake on the dri v e wheels . Pull the lever up and rearw ard to eng age the brake . Push the[...]

  • Página 22

    Operation PTO Engagement Switch Located on right fuel tank. Switch must be pulled out (up) to engage the blades . Switch is pushed in to diseng age the blades . Note: If the engine o v erheats , the PTO will automatically disengag e . The PTO cannot be engaged until the engine has cooled down. T o re-eng age the PTO , push PTO switc h in to the dis[...]

  • Página 23

    Operation Important: Do Not use kerosene or gasoline instead of diesel fuel. F ailure to obser ve this caution will damage the engine. Do Not ov erll fuel tank. Fill the fuel tank to the bottom of the ller nec k. The empty space in the tank allows the fuel to expand. Ov erlling ma y result in fuel leakage or damage to the engine or emissio[...]

  • Página 24

    Operation 7. T urn ignition switch to the “ON” position. Depress the glo w plug switch and the glow plug light will turn on. Hold switch as required b y chart below . T ur n the ignition switch to the “ST ART” position. Release the ignition switch as soon as the engine starts . Glow Plug Chart Ambient T emperature Hold Glo w Plugs On Abov e[...]

  • Página 25

    Operation Driving the Machine CAUTION Machine can spin ver y rapidly by positioning one lever too much ahead of the other . Operator may lose control of the machine, which may cause damage to the machine or injur y . • Use caution when making tur ns. • Slow the machine down before making shar p tur ns. Important: T o begin mov ement (forw ard o[...]

  • Página 26

    Operation T o turn right, release pressure on the RH motion control lev er and the rear of the machine will mov e towards the rear and to the right. T o turn left, release pressure on the LH motion control lev er and the rear of the machine will mov e towards the rear and to the left. 3. T o stop , position both motion control lev ers in the neutra[...]

  • Página 27

    Operation 7. Be sure the roller bolts are installed with the spring disc washer betw een the head of the bolt and the mounting brack et. Note: The foot operated dec k lift assist lev er can be used to momentarily lift the deck to clear objects . Be sure that PTO is diseng aged. 8. T or que the 3/8–24 x 2 Gr 8 hex capscrew to 50–55 ft-lb (68–7[...]

  • Página 28

    Operation tr uck. Stee per angles may also cause the unit to tip backw ard. If loading on or near a slope, position the trailer or tr uc k so it is on the do wn side of the slope and the ramp extends up the slope . This will minimize the ramp angle . The trailer or truck should be as level as possible . Important: Do Not attempt to tur n the unit w[...]

  • Página 29

    Maintenance Maintenance Note: Deter mine the left and right sides of the mac hine from the nor mal operating position. W ARNING While maintenance or adjustments are being made, someone could star t the engine. Accidental star ting of the engine could seriously injure y ou or other bystander s. Remo ve the k ey from the ignition s witch and engage p[...]

  • Página 30

    Maintenance Maintenance Ser vice Inter v al Maintenance Procedure Every 500 hours • Chec k the wheel hub slotted nut torque specications . • Chec k the wheel lug nuts . • Change the h ydraulic lter (Ev ery 250 hours/yearly if using Mobil 1 15W50) • Chec k the park brake adjustment. Every 600 hours • R eplace the air cleaner elements[...]

  • Página 31

    Maintenance 7 amps or less to a v oid damaging the batter y (see char t for recommended charger settings). V oltage Reading Percent Charge Maximum Charger Settings Charging Inter v al 12.6 or g reater 100% 16 volts/7 amps No Charging R equired 12.4 – 12.6 75–100% 16 volts/7 amps 30 Min utes 12.2 – 12.4 50–75% 16 volts/7 amps 1 Hour 12.0–1[...]

  • Página 32

    Maintenance Figure 13 1. Positive (+) cable on discharged battery 2. Positive (+) cable on booster battery 3. Negative (–) cable on the booster battery 4. Negative (–) cable on the engine block 5. Booster battery 6. Discharged battery 7. Engine block 4. Connect the other end of the positiv e cable to the positiv e ter minal of the booster batte[...]

  • Página 33

    Maintenance W ARNING Incor rect installation of the blade or components used to retain the blade can be dangerous. F ailure to use all original components and assembled as sho wn could allow a blade or blade component to be thrown out from under the deck resulting in serious personal injur y or death. Always install the original Exmark blades, blad[...]

  • Página 34

    Maintenance the Engine Owner's Manual for additional information.) Every 600 hours— Replace the air cleaner elements. (May need more often under severe conditions. See the Engine Owner's Manual for additional information.) 1. Stop engine, w ait for all moving par ts to stop , and remov e k ey . Engag e parking brak e. 2. Unhook tw o air[...]

  • Página 35

    Maintenance 2. Check tire pressure in driv e tires . 3. Inate dri ve tires to 10 psi (69 kP a). 4. Semi-pneumatic caster tires do not need to be inated. Note: Do Not add an y type of tire liner or foam ll material to the tires. Ex cessiv e loads created b y foam lled tires ma y cause failures to the h ydro dri ve system, frame, and othe[...]

  • Página 36

    Maintenance Wheel Hub - Slotted Nut T orque Specication Service Interval: After the rst 100 hours Every 500 hours thereafter T or que the slotted n ut to 211-260 ft-lb (286-352 N-m). Note: Do Not use anti-seize on wheel hub . Lubricate Caster Wheel Hubs Service Interval: As required 1. Stop engine, w ait for all moving par ts to stop , and re[...]

  • Página 37

    Maintenance (bushings are located to the inside of the ange bearings). Lubricate Motion Control Bronze Bushings Service Interval: Every 160 hours 1. Stop engine, w ait for all moving par ts to stop , and remov e k ey . Engag e parking brak e. 2. Unhook seat latch and tilt seat up . 3. Lubricate bronze bushings on ang e bearings securing the m[...]

  • Página 38

    Maintenance 6. Raise the rear of machine up and support with jack stands (or equi v alent support) just high enough to allo w driv e wheels to turn freely . 7. Start engine and mov e throttle control ahead to full throttle position. Mov e the speed control levers to the full speed and r un for sev eral minutes . Shut down machine and recheck oil le[...]

  • Página 39

    Maintenance Figure 17 1. Oil dipstick 2. Drain cock 4. R einstall all drain plugs and hoses and tighten drain coc k. 5. Fill radiator with a 50/50 mix of water and Dex-Cool© coolant as specied in the Check Engine Coolant Lev el Section, allo wing some room (approximately 1/2 inch (12.7 mm)) for expansion. Add 50/50 coolant mix to o vero w bo[...]

  • Página 40

    Maintenance • Fuel tank bulkhead tting nuts . • Bolts retaining stub shaft to engine ywheel. Adhesiv es suc h as “Loctite R C/609 or RC/680” or “F el-Pro Pro-Lock R etaining I or R etaining II” are used on the follo wing: Fuel tank studs , where studs are inser ted into tank. Mobil HTS Grease (Or Food-Grade Anti-seize) Mobil HTS g[...]

  • Página 41

    Maintenance the c hain bolts in the deck lift arms making sure they don ’ t mov e while tightening . 9. Loosen the four nuts which secure the front swiv els (tw o per side) until the front c hains are loose and front of dec k is supported b y the 3/4 inch (19 mm) block. Do Not loosen the front chain hardware . 10. On left side, adjust front swiv [...]

  • Página 42

    Maintenance Figure 19 1. Front of unit 2. Alignment holes Figure 20 1. Spring idler pulley 3. Right side idler pulley (adjustable) 2. Front of unit Alternator Belt T ension Stop engine, wait for all moving parts to stop and remov e k ey . Eng age parking brake . Tilt seat and remo ve air deector panel T o tighten alter nator belt, loosen both up[...]

  • Página 43

    Maintenance CAUTION Raising the mow er deck for ser vice or maintenance rel ying solely on mechanical or h ydraulic jacks could be dangerous. The mechanical or h ydraulic jacks may not be enough suppor t or may malfunction allo wing the unit to fall, which could cause injur y . Do Not rely solely on mechanical or hy draulic jacks for suppor t. Use [...]

  • Página 44

    Maintenance Electric Clutch Adjustment No adjustment necessar y . How ever when the clutc h brake has w orn to the point where the clutc h no longer engag es consistently , the shim can be remov ed to extend the clutch life . Figure 23 1. Armature 5. Brake spacer 2. Field shell 6. Re-gap shim 3. Rotor 7. Brake pole 4. Brake mounting bolt Remo ving [...]

  • Página 45

    Maintenance Figure 26 1. Feeler gauge • If the gap is less than 0.010 inc h, then reinstall the shim and reference the T roubleshooting section. • If the g ap is sufcient, proceed to the safety chec k in step F. F . P erfor m the follo wing safety c heck: a. Sit on the seat and start the engine . b . Mak e sure the blades Do Not engage with [...]

  • Página 46

    Maintenance CAUTION Raising the mower deck for ser vice or maintenance relying solely on mechanical or h ydraulic jacks could be dangerous. The mechanical or hy draulic jacks may not be enough suppor t or may malfunction allowing the unit to fall, which could cause injur y . Do Not rely solely on mechanical or h y draulic jacks for suppor t. Use ad[...]

  • Página 47

    Maintenance Motion Control Damper Adjustment The top damper mounting bolt can be adjusted to obtain a more desired motion control lev er resistance . See Figure 30 for mounting options . Figure 30 1. Motion control bracket 2. Least resistance (softest feel) 3. Medium resistance (medium feel) 4. Most resistance (rmest feel) 5. T orque nyloc nut t[...]

  • Página 48

    Maintenance Cleaning Clean Engine Cooling System Service Interval: Before each use or daily (May be required more often in dry or dirty conditions.) CAUTION Excessi v e de bris around the engine cooling air intak e and inside of the pump dri v e belt compar tment and damaged or missing r ub ber bafes can cause the engine and h ydraulic system to[...]

  • Página 49

    Maintenance Clean Debris From Machine Service Interval: Before each use or daily 1. Stop engine, w ait for all moving par ts to stop , and remov e k ey . Engag e parking brak e. 2. Clean off any oil, debris , or g rass build-up on the machine and cutting dec k, especially under dec k belt shields , around the fuel tank, around engine and exhaust ar[...]

  • Página 50

    T roubleshooting T roubleshooting Important: It is essential that all operator safety mechanisms be connected and in proper operating condition prior to mower use. When a problem occurs , do not ov erlook the simple causes . F or example: star ting problems could be caused by an empty fuel tank. The following table lists some of the common causes o[...]

  • Página 51

    T roubleshooting Problem Possible Cause Cor rectiv e Action 1. Engine load is ex cessiv e. 1. Reduce the ground speed. 2. Oil lev el in the crankcase is lo w . 2. Add oil to the crankcase. 3. Dir ty air lter . 3. Clean or replace the air cleaner element. 4. Coolant level is lo w . 4. Add coolant. 5. Debris on or around radiator . 5. R emov e deb[...]

  • Página 52

    T roubleshooting Problem Possible Cause Cor rectiv e Action 1. T emperature is increasing on coolant temperature gauge. 1. T urn unit off and allow engine and engine components to cool. 2. Coolant level is lo w . 2. Add coolant. 3. Debris on or around radiator . 3. R emov e debris . W ar ning buzzer emits contin uous beep . (See also Engine ov erhe[...]

  • Página 53

    Schematics Schematics Electrical Diagram SEA T DELAY MODULE CONTROL SEA T DELAY MODULE INPUT SEA T SWITCH CLUTCH PTO PTO SWITCH GROUND FUSE SOLENOID SIGNAL ST ARTER RELA Y GLOW ST ART RELA Y BRAKE LH MOTION CONTROL RH MOTION CONTROL IGNITION SWITCH METER HOUR FUSE B+ RED RED ORANGE ORANGE ORANGE YELLOW T AN T AN ORANGE/BLACK L T BLUE L T GREEN DK G[...]

  • Página 54

    Schematics Electrical Schematic 54[...]

  • Página 55

    Conditions and Products Co vered Exmark Mfg. Co. Inc. and its aff iliate, Exmark W arranty Company , pursuant to an agreement between them, jointly warrant on the terms and conditions herein, that we will repair , replace or adjust any part on these products and found by us (in the ex ercise of our reasonable discretion) to be defect iv e in factor[...]

  • Página 56

    Notes: 56[...]

  • Página 57

    Service Record Date: Description of W ork Done: Service Done By: 57[...]

  • Página 58

    58[...]

  • Página 59

    G01 1841 Figure 32 This page may be copied for personal use. 1. The maximum slope you can safely operate the machine on is 15 degrees . Use the slope indicator to determine the degree of slope of hills before operating. Do Not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope. 2.[...]

  • Página 60

    MID-MOUNT RIDING A CCESSORIES AND OPTIONS SEE EXMARK’S COMPLETE LINE OF A CCESSORIES AND OPTIONS W ALK-BEHIND A CCESSORIES AND OPTIONS GRASS CA TCHER MICRO-MULCH SYSTEM TURF STRIPER ST ANDON CUST OM RIDE SEA T SUSPENSION SYSTEM FULL SUSPENSION SEA T DECK LIFT ASSIST KIT HITCH KIT LIGHT KIT 12 V PO WER PORT MICRO-MULCH SYSTEM OPERA T OR CONTROLLED[...]