Exmark FrontRunner Diesel manual

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Buen manual de instrucciones

Las leyes obligan al vendedor a entregarle al comprador, junto con el producto, el manual de instrucciones Exmark FrontRunner Diesel. La falta del manual o facilitar información incorrecta al consumidor constituyen una base de reclamación por no estar de acuerdo el producto con el contrato. Según la ley, está permitido adjuntar un manual de otra forma que no sea en papel, lo cual últimamente es bastante común y los fabricantes nos facilitan un manual gráfico, su versión electrónica Exmark FrontRunner Diesel o vídeos de instrucciones para usuarios. La condición es que tenga una forma legible y entendible.

¿Qué es un manual de instrucciones?

El nombre proviene de la palabra latina “instructio”, es decir, ordenar. Por lo tanto, en un manual Exmark FrontRunner Diesel se puede encontrar la descripción de las etapas de actuación. El propósito de un manual es enseñar, facilitar el encendido o el uso de un dispositivo o la realización de acciones concretas. Un manual de instrucciones también es una fuente de información acerca de un objeto o un servicio, es una pista.

Desafortunadamente pocos usuarios destinan su tiempo a leer manuales Exmark FrontRunner Diesel, sin embargo, un buen manual nos permite, no solo conocer una cantidad de funcionalidades adicionales del dispositivo comprado, sino también evitar la mayoría de fallos.

Entonces, ¿qué debe contener el manual de instrucciones perfecto?

Sobre todo, un manual de instrucciones Exmark FrontRunner Diesel debe contener:
- información acerca de las especificaciones técnicas del dispositivo Exmark FrontRunner Diesel
- nombre de fabricante y año de fabricación del dispositivo Exmark FrontRunner Diesel
- condiciones de uso, configuración y mantenimiento del dispositivo Exmark FrontRunner Diesel
- marcas de seguridad y certificados que confirmen su concordancia con determinadas normativas

¿Por qué no leemos los manuales de instrucciones?

Normalmente es por la falta de tiempo y seguridad acerca de las funcionalidades determinadas de los dispositivos comprados. Desafortunadamente la conexión y el encendido de Exmark FrontRunner Diesel no es suficiente. El manual de instrucciones siempre contiene una serie de indicaciones acerca de determinadas funcionalidades, normas de seguridad, consejos de mantenimiento (incluso qué productos usar), fallos eventuales de Exmark FrontRunner Diesel y maneras de solucionar los problemas que puedan ocurrir durante su uso. Al final, en un manual se pueden encontrar los detalles de servicio técnico Exmark en caso de que las soluciones propuestas no hayan funcionado. Actualmente gozan de éxito manuales de instrucciones en forma de animaciones interesantes o vídeo manuales que llegan al usuario mucho mejor que en forma de un folleto. Este tipo de manual ayuda a que el usuario vea el vídeo entero sin saltarse las especificaciones y las descripciones técnicas complicadas de Exmark FrontRunner Diesel, como se suele hacer teniendo una versión en papel.

¿Por qué vale la pena leer los manuales de instrucciones?

Sobre todo es en ellos donde encontraremos las respuestas acerca de la construcción, las posibilidades del dispositivo Exmark FrontRunner Diesel, el uso de determinados accesorios y una serie de informaciones que permiten aprovechar completamente sus funciones y comodidades.

Tras una compra exitosa de un equipo o un dispositivo, vale la pena dedicar un momento para familiarizarse con cada parte del manual Exmark FrontRunner Diesel. Actualmente se preparan y traducen con dedicación, para que no solo sean comprensibles para los usuarios, sino que también cumplan su función básica de información y ayuda.

Índice de manuales de instrucciones

  • Página 1

    FRONTRUNNER TM DIESEL MODELS For Serial Nos. 720,000 & Higher Part No. 4500-227 Rev . A[...]

  • Página 2

    W ARNING CALIFORNIA Proposition 65 W ar ning Diesel engine exhaust and some of its constituents are known to the State of Califor nia to cause cancer , bir th defects, and other reproductive har m. Important: When the mo wer is used or operated on an y Califor nia forest, br ush or grass co vered land, a w orking spark arr ester must be attached to[...]

  • Página 3

    Introduction CONGRATULATIONS on the purc hase of y our Exmark Mower . This product has been carefully designed and manufactured to gi v e you a maximum amount of dependability and years of trouble-free operation. This manual contains operating, maintenance, adjustment, and safety instr uctions for your Exmark mow er . BEFORE OPERATING YOUR MOWER, C[...]

  • Página 4

    Contents Introduction .. .. . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. 3 Safety .. . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . 5 Safety Aler t Symbol . . . . . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . [...]

  • Página 5

    Safety Safety Safety Alert Symbol This Safety Alert Symbol (Figure 2) is used both in this manual and on the mac hine to identify important safety messag es which m ust be follo wed to av oid accidents This symbol means: ATTENTION! BECOME ALERT! Y OUR SAFETY IS INV OL VED! Figure 2 1. Safety alert symbol The safety alert symbol appears abov e infor[...]

  • Página 6

    Safety DANGER In certain conditions diesel is extr emely ammable and v apors are explosi ve. A re or explosion from diesel can bur n y ou, others, and cause proper ty damage. • Fill the fuel tank outdoors in an open area, when the engine is cold. Wipe up any diesel that spills. • Never rell the fuel tank or drain the machine indoor s o[...]

  • Página 7

    Safety W ARNING Operating a F rontRunner tractor without an approv ed Exmark front mount attachment increases the possibility of forw ard tip ov er . Tip-ov er could cause serious injur y or death. When operating a F rontRunner tractor without an approved Exmark front mount attachment, obser ve the following: • Limit operation to minimum required[...]

  • Página 8

    Safety DANGER Operating on w et grass or steep slopes can cause sliding and loss of control. W heels dropping ov er edges, ditches, steep banks, or w ater can cause rollov ers, which may result in serious injur y , death or drowning . • Do Not mow slopes when grass is wet. • Do Not mow near drop-offs or near w ater . • Do Not mow slopes great[...]

  • Página 9

    Safety Maintenance and Storage • Disengag e driv es , lo wer implement, set parking brake , stop engine and remov e key or disconnect spark plug wire . W ait for all mov ement to stop before adjusting, cleaning or repairing . • Keep engine, engine area, and pump driv e belt compartment free from accumulation of g rass , leav es , ex cessiv e g [...]

  • Página 10

    Safety Safety and Instructional Decals • Keep all safety signs legible . Remo ve all g rease , dirt and debris from safety signs and instructional labels . • R eplace all worn, damaged, or missing safety signs . • When replacement components are installed, be sure that cur rent safety signs are afxed to the replaced components . • If an [...]

  • Página 11

    Safety 103-1636 103-5881 103-7218 107-2102 107-21 12 1 1[...]

  • Página 12

    Safety 109-2355 109-2356 1. Fast 3. Neutral 2. Slow 4. Reverse 109-2357 1. Fast 4. Reverse 2. Slow 5. Park Brake—Release 3. Neutral 6. Park Brake—Engage 109-2358 109-2377 109-2396 12[...]

  • Página 13

    Safety 109-2698 1. Cylinder—extend 3. Fast 2. Cylinder—retract 4. Slow 109-3637 109-7949 19426-87881 19426-87903 109-2360 13[...]

  • Página 14

    Specications Specications Model Numbers Serial Nos: 720,000 and Higher FR25KD Systems Engine • Engine Specications: See y our Engine Owner’ s Manual • RPM: Full Speed: 3870 +50/-100 RPM (No Load) Idle: 1400 ±50 RPM (No Load) Fuel System • Capacity: 8.5 g al. (32 L) • T ype of Fuel: Diesel fuel, 40 cetane or higher . • Fuel Fil[...]

  • Página 15

    Specications • Mounting: Hinged to tilt up for access to hy draulic pumps , battery and other components . The seat is held in the tilted position with a linkage. Adjustable fore and aft seat trac k. • Ar mrests: Standard seat: foam padded ip-up ar mrests . Optional suspension seat: molded adjustable ip-up ar mrests . • Seat Safety S[...]

  • Página 16

    Specications • Mulching Kit: Optional • Bag ger : Optional Dimensions Overall W idth: 52 inch Deck 60 inch Deck 72 inch Deck Without Deck 49.0 inches (124.5 cm) 49.0 inches (124.5 cm) 53.0 inches (135 cm) Deector Up 53.3 inches (135.4 cm) 61.4 inches (156 cm) 73.4 inches (186 cm) Deector Down 64.0 inches (163 cm) 72.0 inches (183 cm) 8[...]

  • Página 17

    Operation Product Overview Figure 4 1. Fuel Cap 4. Seat Belt 2. Roll Bar 5. Motion Control Lever 3. Controls 6. Parking Brake Lever Operation Note: Deter mine the left and right sides of the machine from the nor mal operating position. Controls Motion Control Levers The motion control lev ers located on eac h side of the console control the forw ar[...]

  • Página 18

    Operation and “STAR T”. Inser t key into switc h and rotate clockwise to the “ON” position. R otate clockwise to the next position to engag e the starter (key must be held against spring pressure in this position). Note: Brak e m ust be engag ed, motion control lev ers out (neutral lock position), and PTO switc h “OFF” to start engine .[...]

  • Página 19

    Operation The buzzer is a war ning signal that the engine is overheating or the oil pressure is low . See the T roubleshooting section. Pre-Start Fill fuel tank. F or best results use only clean, fresh diesel fuel, with a cetane rating of 40 higher Note: Do Not use kerosene or g asoline instead of diesel fuel. F ailure to obser ve this caution will[...]

  • Página 20

    Operation Glow Plug Chart Ambient T emperature Hold Glo w Plugs On Abov e 50°F (10°C) NO NEED 50°F (10°C) to 23°F (-5°C) Approximately 5 seconds Below 23°F (-5°C) Approximately 10 seconds Limit of contin uous use 20 seconds The glo w plug light, located near the glo w plug switch, will illuminate when the switch is depressed. The glo w plug[...]

  • Página 21

    Operation before the motion control lev ers can be mo v ed in or the engine will stop. When lev ers are centered in the T -slot the drive system is in the neutral position. With lev ers mo ved out in the T -slot the drive system is in the neutral loc k position (Figure 6). Figure 6 1. Handles Out (Neutral Lock) 5. Neutral 2. Handles In (Neutral) 6.[...]

  • Página 22

    Operation CAUTION This unit does not ha ve proper tur n signals, lights, reecti ve mar kings, or a slow mo ving v ehicle emblem. Dri ving on a street or road w ay without such equipment is dangerous and can lead to accidents causing personal injur y . Dri ving on a street or roadway without such equipment may also be a violation of State laws an[...]

  • Página 23

    Maintenance Maintenance Note: Deter mine the left and right sides of the mac hine from the normal operating position. W ARNING While maintenance or adjustments are being made, someone could star t the engine. Accidental star ting of the engine could seriously injure y ou or other bystanders. Remo ve the key from the ignition s witch, engage par kin[...]

  • Página 24

    Maintenance Maintenance Ser vice Inter val Maintenance Procedure Every 4,000 hours • Change engine coolant. Dex-Cool © extended life coolant (orange color) Monthly • Check the battery charge. Y early • Grease the fold lock pin. • Grease the rear caster piv ot. • Grease the belt idlers . • Grease the motion control pi vots . • Grease [...]

  • Página 25

    Maintenance Change Engine Coolant Service Interval: Every 4,000 hours/Every 4 years (whichever comes rst) Dex-Cool © © © extended life coolant (orange color) 1. Stop engine , wait for all moving parts to stop , and remov e key . Engag e parking brake . Machine m ust be positioned on level surface. 2. Tilt seat forward and raise the hood up to[...]

  • Página 26

    Maintenance batter y perfor mance and life, recharge batteries in storage when the open circuit voltage drops to 12.4 volts . Note: T o prev ent damage due to freezing, battery should be fully c harged before putting a way for winter storag e . Check the voltage of the battery with a digital voltmeter . Locate the v oltage reading of the battery in[...]

  • Página 27

    Maintenance Figure 9 Left Side—Inside of Hitch Shown 1. PT O “Kill” Switch 2. PT O Switch Arm 3. Lower deck until arm Does Not contact the switch. R un the engine at half throttle and pull up on the PTO engag ement switch. The PTO must not engage . Note: If machine does not pass any of these tests , Do Not operate . Contact y our authorized E[...]

  • Página 28

    Maintenance 4. R emov e the oil drain plug . Allow oil to drain then replace the drain plug . 5. R eplace the oil lter every other oil c hange. Clean around oil lter and unscrew lter to remove . Before reinstalling new lter , apply a thin coating of oil on the surface of the rubber seal. T urn lter cloc kwise until rubber seal contac[...]

  • Página 29

    Maintenance 2. Check pump and PTO dri ve belts . 3. Belts are spring tensioned and no adjustment is necessar y . See Pump Dri ve Belt T ension and Replacement sections in Adjustments . Lubricate Grease Fittings Note: See char t for ser vice inter v als. 1. Stop engine , wait for all moving parts to stop , and remov e k ey . Engag e parking brak e. [...]

  • Página 30

    Maintenance the other spacer nut still assembled to it) from the wheel assembly . 5. Pr y out seals , and inspect bearings for wear or damage and replace if necessary . 6. P ack the bearings with a NGLI g rade #1 multi-purpose g rease . 7. Insert one bearing, one new seal into the wheel. Note: Seals (Exmark P/N 103-0063) must be replaced. 8. If the[...]

  • Página 31

    Maintenance Lubricate Steering Linkage Rod Ends Service Interval: Every 160 hours 1. Stop engine , wait for all moving parts to stop , and remov e k ey . Engag e parking brak e. 2. Tilt seat forward. 3. Lubricate eac h end of both steering linkage rods with a spra y lubricant or light oil Drain W ater from Fuel T ank Service Interval: As required 1[...]

  • Página 32

    Maintenance CAUTION Raising the mo wer f or ser vice or maintenance relying solely on mechanical or hy draulic jacks could be dangerous. The mechanical or hy draulic jacks may not be enough suppor t or may malfunction allowing the unit to fall, which could cause injur y . Do Not rely solely on mechanical or h ydraulic jacks for suppor t. Use adequa[...]

  • Página 33

    Maintenance Adjustments Note: Disengag e PTO , shut off engine , wait for all mo ving parts to stop , engag e parking brak e, and remov e key before servicing, cleaning, or making any adjustments to the unit. Pump Drive Belt T ension Self-tensioning - No adjustment necessar y . Pump Drive Belt Replacement 1. Stop engine , wait for all moving parts [...]

  • Página 34

    Maintenance 6. If necessar y , turn the thin nyloc nut to obtain the 2 1/2 inches (6.4 cm) spring length. 7. Engag e the park brake . Measure the gap betw een the thin nyloc n ut and the park brake clevis . The gap should measure 1/8 inc h (3.2 mm) (see Figure 15). Figure 15 1. Y oke 4. Thin nyloc nut 2. Park brake spring 5. Inner ange nut 3. 1/[...]

  • Página 35

    Maintenance Figure 17 1. Loosen jam nut 2. Pump control rod linkage 3. Use wrench to turn double nuts 9. Mov e the motion control levers to the reverse position. R eturn the motion control levers to neutral. The wheels m ust stop turning (or slightly creep in rev erse). 10. Stop engine and wait for all moving parts to stop . R emov e jumper wire fr[...]

  • Página 36

    Maintenance Figure 19 1. Motion control lever 3. Fender knob 2. Left fender 3. Slide the fender forward and twist upw ard and outward to remov e . 4. T o adjust the w eight transfer springs , fold the mower deck and front frame and lock in ser vice position. See Dec k Man ual for complete instr uctions . W ARNING W eight transfer springs may hav e [...]

  • Página 37

    Maintenance Cleaning Clean Engine Cooling System Service Interval: Before each use or daily (May be required more often in dry or dirty conditions.) 1. Stop engine , wait for all moving parts to stop , and remov e k ey . Engag e parking brak e. 2. Wipe debris from radiator screen in front of radiator . Rotate engine cov er forw ard, pull out radiat[...]

  • Página 38

    T roubleshooting T roubleshooting Important: It is essential that all operator safety mechanisms be connected and in proper operating condition prior to mow er use. When a problem occurs , do not ov erlook the simple causes . F or example: starting problems could be caused by an empty fuel tank. The following table lists some of the common causes o[...]

  • Página 39

    T roubleshooting Problem Possible Cause Cor rectiv e Action 1. Engine load is ex cessiv e. 1. Reduce the ground speed. 2. Oil level in the crankcase is lo w . 2. Add oil to the crankcase. 3. Dir ty air lter . 3. Clean or replace the air cleaner element. 4. Coolant lev el is lo w . 4. Add coolant. 5. Debris on or around radiator. 5. R emov e debr[...]

  • Página 40

    Schematics Schematics Electrical Diagram 5 RED 1 3. ST ART POSITION 1. OFF 2. RUN B + I + S CIRCUIT "MAKE" X + Y NONE B + I + A IGNITION SWITCH NOTE: CONNECTORS VIEWED FROM TERMINAL END TERMINAL CONNECTIONS TERMINAL A V OLT AGE REGULAT OR TERMINAL B BA TTERY TERMINAL I HOUR METER, A UX HYD, PTO SWITCH TERMINAL S ST ART RELAY TERMINAL X SE[...]

  • Página 41

    Schematics Hydraulic Diagram CASE DRAIN CHARGE PUMP HIGH PRESSURE G007220 BYP ASS V AL VE BYP ASS V AL VE HIGH PRESSURE REVERSE HIGH PRESSURE FOR W ARD HIGH PRESSURE REVERSE HIGH PRESSURE FOR W ARD 41[...]

  • Página 42

    Conditions and Products Co vered Exmark Mfg. Co. Inc. and its aff iliate, Exmark W arranty Company , pursuant to an agreement between them, jointly warrant on the terms and conditions herein, that we will repair , replace or adjust any part manufactured by Exmark and found by us (in the ex ercise of our reasonable discretion) to be defectiv e in fa[...]

  • Página 43

    43[...]

  • Página 44

    MID-MOUNT RIDING A CCESSORIES SEE EXMARK’S COMPLETE LINE OF A CCESSORIES W ALK-BEHIND A CCESSORIES GRASS CA TCHER LAZERLOCKER MICRO-MULCH SYSTEM TURF STRIPER ST ANDON CUST OM RIDE SEA T SUSPENSION SYSTEM DECK LIFT ASSIST KIT HITCH KIT LAZERLOCKER LIGHT KIT MICRO-MULCH SYSTEM OPERA TOR CONTR OLLED DISCHARGE ROLL O VER PRO TECTION SYSTEM (ROPS) SNO[...]