Exmark CD42CD manual

For Serial Nos. 510,000 & Higher Part No. 103-8614 Rev. A[...]

ii EXMARK PA RTS PLUS ® PROGRA M EFFECTIVE DATE: September 1, 1995 Program If your Ex mark dealer does not have the Ex mark part in stock, Exmark w ill get the parts to the dealer the next business day or the part will be FREE* Guaranteed!! How the Program Works 1. If dealer does not have part in stock for a "dow n" unit at the time of r[...]

iii WA RNING POTENT IAL HAZARD ♦ This product is a piece of power equipment. W HAT CAN HAPPEN ♦ Failure to f ollow safe operating pr act ices can r esult in serious operator inj ur y or even death. HOW T O AVOID T HE HAZARD ♦ Keep all shields, guar ds, and saf ety devices (especially the grass discharge system) in place and in pr oper w orkin[...]

iv CONGRAT ULA TIO NS on the purchase of your Exmark Navigator Cutting Deck . This product has been car ef ully designed and manuf act ur ed t o give you a maxi mum amount of dependability and years of trouble- f ree operation. OPERA TOR'S M A NUA L This manual cont ains assem bly, oper at ing , maintenance, adj ust m ent, and safet y instruct[...]

v TA BLE OF CONTENTS 1 . S A F E T Y P A G E 1.1 Safety A lert S ymbo l ....................................................................................... 1 1.2 Traini ng ......................................................................................................... 1 1.3 Prepar ation .................................................[...]

1 1. SA FETY 1.1 SA FETY A LERT SYMBOL This SAFET Y ALERT SYMBOL is used both in this manual and on the unit t o ident ify important saf ety messages which must be f ollow ed to avoid accidents. This symbol m eans: A TTENTION! BECOME A LERT! YOUR SA FETY IS INVOLVED! The saf ety alert symbol appears above informat ion which alerts you to unsaf e ac[...]

2 1.3.3 W hile mowing, always wear substantial foot wear and long t r ouser s. Do not operate equipment when baref oot or when w earing open sandals. 1.3.4 Thoroug hly inspect t he ar ea w here the eq uipm ent is to be used and remove all stones, stick s, wires, bones, and other f oreign objects which may damage t he equipment or cause per sonal in[...]

3 1.6.5 Safet y signs m ay be af fixed by peeling off the backing t o expose the adhesive surf ace. Apply only to a clean, dry surface. Sm oot h to remove any air bubbles. 1.6.6 Familiarize yourself with the f ollowi ng saf ety signs and instruction labels. They are critical to t he safe operation of your Exmark comm er cial m ower. PART NO. 103- 8[...]

4 2. SPECIFICA TIONS 2.1 MODEL NUMBER: CD42CD; CD48CD 2.2 DIMENSION S 42” Deck 48” Deck Overall W idth 43.2” (109.7 cm ) 49.2” (125.0 cm ) Overall Height 13.1” (33.3 cm ) 13.1 (33.3 cm ) Overall Length 37.2” (94.4 cm ) 39.9” (101.3 cm ) W eight 295 lbs. (134 k g) 325 lbs. (147 k g) 2.3 TORQUE REQUIREME NTS Bolt Locat ion Torque Blade [...]

5 c) Raise seat and install drive shaft ont o j ackshaft ( See Fig ure 2). FIGURE 2 JA CKSHAFT A ND DRI VE SHA FT CONNECTION d) Align deck push ar m t ubes t o tractor push arm s and push deck rearward. Secure push arms with lynch pins on left and r ight sides of t he unit. See Figure 3. FIGURE 3 PUSH A RM I NSTA LLA TIO N e) Align upper por t ion [...]

6 FIGURE 5 DEC K SP RING IN STA LLA TION h) Un-latch deck f rom raised position, slow ly lower deck to gr ound and lock deck locking pins on each side per section 4.1. 2, Low ering t he Deck to the Operat ion Posit ion. 3. 4 DECK REMOVA L a) Stop eng ine, wait f or all moving parts t o st op, and remove key. b) Raise mower deck up and latch with de[...]

7 4. 1 DECK RA IS ING AND LOWERING 4.1.1 Raising the Mow er Deck into Service Position: a) Stop eng ine, wait f or all moving parts t o st op and remove key. WA RNING POTENT IAL HAZARD ♦ Incorrect ly raising or lowering a m ower deck can be dangerous. W HAT CAN HAPPEN ♦ A dropped mower deck can r esult in a ser ious inj ur y or property damag e[...]

8 b) Push deck lock ing pins inward and rotate f or ward to secur ely lock deck in lowered position. See Figur e 6. WA RNING POTENT IAL HAZARD ♦ Operating mower wi thout lock ing pins securely latched can result in the m ower deck folding up unexpectedly. W HAT CAN HAPPEN ♦ The mower deck f olding up unexpectedly can cause serious injury. HOW T[...]

9 CA UTION POTENT IAL HAZARD ♦ Operating a mower deck with loose or weakened blade bolts can be danger ous. W HAT CAN HAPPEN ♦ A loose or weakened blade bolt could allow a blade rotating at a high speed to come out f rom under the deck , causing serious injur y or pr oper t y damage. HOW T O AVOID T HE HAZARD ♦ Replace the blade bolt af ter s[...]

10 GREA S E FITTING LUBRICA TION CHA RT FI TTIN G LOCAT IONS INITIAL PUMPS NO. of PLACES SERVICE INTERVAL 1. Drive Shaft 1 3 40 hours 2. Front Caster W heel Hub 1 2 8 hours 3. Deck Flip-Up 1 4 100 hours 4. Push Arm Tubes 1 2 100 hours 5. Caster Pivots *0 3 *yearly ∗ See Section 4.2.5 c) f or special lubrication inst r uct ions on the f r ont cast[...]

11 n) Re-install the seal g uards over the wheel hub and insert wheel into caster f or k . Re-install caster bolt and tighten nut f ully. IMPORT A NT : To pr event seal and bear ing damage, check t he bearing adjustment of ten. Spin the cast er tire. The tir e should not spin f reely (more than 1 or 2 revolutions) or have any side play. If t he whe[...]

12 4.3.2 Deck Leveling : a) Position mower on a flat sur f ace. b) Stop engine, wait f or all moving parts t o st op, and remove key. c) Inf lat e dr ive tires t o 15 psi (103 kPa). d) Verify all hairpins ar e in t he 3” deck height holes with the spacers under t he hair pins. See Figur e 10. e) Shorten/leng then each deck support pin t o obt ain[...]

13 5. PA RTS LIST 5.1 DECK GROUP Item Part No . Descr iption Qty. 1 1-403005 Danger, Decal ..... ..... ...... ..... ...... ..... ...... .. 2 2 1-413425 Spac er, Deck Support ...... ..... ...... ..... ...... 4 3 1-513690 Clip, Dec k Holdup Rod .... . ..... . ..... . ..... . .... 1 4 1-523420 Bum per .. ...... ..... ...... ...... ..... ...... ..... .[...]

14 5.1 DECK GROUP[...]

15 5.2 FRONT FRA M E GROUP Item Part No . Descr iption Qty. 1 1-303334 W asher, Spring Di s k 5/16 ... . ..... . ..... . ..... . 2 2 1-513810 Bus hing, Flanged . ...... ...... ...... ...... ...... .... 4 3 1-543508 Cup, Bearing Tapered Roll er ... . ..... . ..... . . 4 4 1-543509 Cone, Bearing Tapered Roll er .. ..... . . ..... . . 4 5 1-543511 Sea[...]

16 5.2 FRONT FRA M E GROUP[...]

17 5.3 GEA RBOX COM PONENTS FOR 103-3460 & 103-3387 Item Part No . Descr iption Qty. 1 109-0188 Asm , Input Pi ni on 42”. . ..... . ..... . . ..... . ..... . .. 1 109-0189 As m, Input P inion 48”.... . ..... . . ..... . ..... . ..... 1 2 V 109-0190 Center Housing W /P l ugs .. . ..... . ..... . . ..... . .. 1 3 V 109-0191 End Housing W /P l[...]

- 18 - 6. 2-Ye ar Limited Warranty Exmark Tu rf Equipment (For units pur chased on or after October 1, 2004) Conditions and Products Covered Exmark M fg. Co. Inc. and its affiliate, Exmark W arranty Company, pursuant to an agreement betw een them, jointly warrant on the terms and conditions herein, that w e will repair, replace or adjust any part m[...]

® M FG . CO . IN C. SEE EXMA RK’S COMPLETE LINE OF A CCESSORIES RIDING A CCESSORIES CUSTOM RIDE SEAT SUSPENSION SYSTEM DECK LIFT ASSIST KIT HITCH KIT LI GHT K IT MICRO-MULCH SY ST EM ROLL OVER PROTECT ION SY STEM (ROPS) SNOW BLADE SUN SHADE TRASH CONT AINER TURF STRIPER ULTRA VAC COLLECT ION SY STEM ULTRA VAC QUICK DISPOSAL SYSTEM WA LK BEHIND A[...]