Cleveland Range HA-MKGL-100-T manual

1333 East 179th S t., Cleveland, Ohio, U.S.A. 441 10 Phone: (216) 481-4900 Fax: (216) 481-3782 Visit our web site at www .clevelandrange.com Operators Manual Installation, Operation & Service GAS MIXING KETTLES HORIZONT AL AGIT A TOR Clev elan d ™ MODEL : HA-MKGL-60 HA-MKGL-60-T HA-MKGL-80 HA-MKGL-80-T HA-MKGL-100 HA-MKGL-100-T HA-MKGL-60-CC [...]

FOR THE USER W ARNING : Improper inst allation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation and operating instructions thoroughly before installing or servicing this equipment. FOR YOUR SAFETY DO NOT ST ORE OR USE GASOLINE OR ANY OTHER FLAMMABLE LIQUIDS AND V APOURS IN THE VICINIT[...]

Shut off pow er at main fuse disconnect prior to ser vicing. Ensure kettle is at room temperature and pressure gauge is showing z ero or less prior to removing any fittings . Inspect unit daily f or proper operation. 0 Do not fill kettle abo v e recommended le v el marked on outside of k ettle. Surf aces ma y be e xtremely hot! Use protectiv e equi[...]

GENERAL Installation of the kettle must be accomplished by qualified installation personnel working to all applicable local and national codes. Improper installation of product could cause injury or damage. This equipment is built to comply with applicable standards for manufacturers. Included among those appr oval agencies are: UL, A.G.A., NSF , A[...]

GAS It is recommended that a sediment trap (drip leg) be installed in the gas supply line. If the gas pressur e exceeds 14” water column, a pressur e regulator must be installed, to provide a maximum of 14” water column gas pressur e to the gas control valve. Connect the gas supply piping to the input side of the gas control valve. Location and[...]

RECOMMENDED FLOOR DRAIN 12" M H J A F 7 3/4" G 28" L 16" RECOMMENDED FLOOR SLOPE 1 INCH PER 4 FEET PIPE DRAIN RECOMMENDED MINIMUM VALVE SIZE PLUS 1" T 5" MIN CLEARANCE E (COVER FULLY OPEN) S B A SPRING ASSIST COVER (FULLY OPEN AT 90 ) 3 HP ELECTRIC MOTOR A I.D. C D 6" RECOMMENDED WALL WALL FLOOR DRAIN A MODEL HA-M[...]

RIM BAR A I.D. 3 HP ELECTRIC MOTOR C C L B H C H C A RECOMMENDED FLOOR SLOPE 1 INCH PER 4 FEET PIPE DRAIN RECOMMENDED MINIMUM VALVE SIZE PLUS 1" 13" 6" RECOMMENDED FLOOR DRAIN 3" DIA. BUTTERFLY VALVE 12" X 24" RECOMMENDED FLOOR DRAIN 3" MIN CLEARANCE 8 3/4" E (COVER FULLY OPEN) SPRING ASSIST COVER (FULLY OPEN[...]

OPERA TING INSTRUCTIONS Temperature Sensor Senses temperature of product Automatic Dump Valve Empties kettle of either food product or wash water Sight Glass For checking water level of kettle jacket Vacuum /Pressure Gauge Indicates steam pressure inside steam jacket in PSI, as well as vacuum in inches of mercury Gas Shut-Off Valve Air Quick Connec[...]

General W ARNING: Do not attempt to operate this appliance during a power failure. Keep appliance and ar ea free and clear of combustibles. Before turning kettle on, ensure that following conditions exist: • If you are cooking an egg or milk pr oduct, do not pre-heat kettle. • The vacuum/pressur e gauge needle is in green zone; if it is not and[...]

CARE AND CLEANING Cooking equipment must be cleaned regularly to maintain its fast, efficient cooking performance and to ensure its continued safe, r eliable operation. The best time to clean is shortly after each use (allow unit to cool to a safe temperature). W ARNINGS ➩ Do not use detergents or cleansers that are chloride based or contain quat[...]

ST AINLESS STEEL EQUIPMENT CARE AND CLEANING (Suppied courtesy of Nafem. For more information visit their web site at www .nafem.org) Contrary to popular belief, stainless steels ARE susceptible to rusting. Corrosion on metals is everywhere. It is r ecognized quickly on iron and steel as unsightly yellow/orange rust. Such metals are called “activ[...]

PRODUCT V AL VE Daily - clean product valve as follows: 1. Open product valve. 2. Disconnect air hoses. 3. Remove air cylinder . 4. Remove valve tee. 5. Remove all O-rings. 6. Clean air cylinder , do not submerge in water . Wipe clean and sanitize. 7. Clean and sanitize tee and O-rings. 8. Grease and r einstall O-rings. 9. Reinstall tee to kettle o[...]

AGIT A TOR T o remove and clean agitator (two-person job): Removing Agitator 1. Remove scraper blades. 2. Rotate agitator until pull pin is on top side. 3. T ur n power OFF . 4. Pull pin out. 5. Slide coupling toward kettle wall, and car efully lift agitator pulling back to lift out. 6. Clean in a sink, using a warm water and mild detergent solutio[...]

Agitator Shaft 1 2 3 4 5 7 6 SCRAPER BLADES ITEM NO. P ART NO. DESCRIPTION QTY . 1. KE54602 SCRAPER BLADE . . . . . . . . . . . . . . .7 2. KE54608 SPRING . . . . . . . . . . . . . . . . . . . . . . .7 3. KE01976 SPRING REMOV AL TOOL . . . . . . . . 1 1 2 3 AGIT A TOR SEAL ASSEMBL Y ITEM NO. P ART NO. DESCRIPTION QTY . 1. KE01911 RET AINING KNOBS .[...]

PRESSURE RELIEF ASSEMBL Y 5 4 3 1 2 ITEM NO. P ART NO. DESCRIPTION QTY . 1. F A05049 MALE CONNECTOR, 1/2" PIPE - 1/4" TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. FI00151 STREET ELBOW , 1/2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 3. FI00178 TEE, 1/2" FPT , B[...]

HINGE ASSEMBL Y 1 5 3 2 13 12 6 4 7 11 8 10 9 9 ITEM NO . P ART NO . DESCRIPTION QTY . Hinge Assembly 1. - 11 KE50597-1 25 - 40 Gallon, 20 Gallon Full Jacketed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE50597-2 60 - 80 Gallon, 30 - 40 Gallon Full Jacketed . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE50597-3 100 - 1[...]

W A TER METER ASSEMBL Y ITEM ON. P ART NO. DESCRIPTION QTY . 1. FI00096 3/4 BRASS UNION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 2. F100629-2 3/4 NPT X 2 112 BRASS NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 3. FI00063 3/4 NPT BRASS ELBOW . . . . . . . . . . .[...]

FLUSH PISTON V AL VE (USED PRIOR TO 2003) ITEM NO. P ART NO. DESCRIPTION QTY . T40430 V alve Assembly (includes par ts 1 - 16) . . . . . . . . . . . . . . . . . . . . . . . . .1 1. F A05000 "O" Ring, Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE52345 Piston Shaft . . . . . . . . . . . . . .[...]

ITEM ON. P ART NO. DESCRIPTION QTY . 1. KE55210 WELD RING, KETTLE BOTTOM OUTLET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2. FI05144-3 SANI CLAMP , 3” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 3. KE52154-4 GASKET , SANI CLAMP , 3” . . . . . . . . . . . . . . . . . . . .[...]

GEARMOTOR - ELECTRICAL ASSEMBL Y 5 3 4 2 1 6 7 8 ITEM NO. P ART NO. DESCRIPTION QTY . 1. KE53838-2 TRANSFORMER, 200-240V/440-480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE50750-2 CONT ACTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. KE51139-1 FUSE HOLDER .[...]

KETTLE - ELECTRICAL COMPONENTS ITEM ON. P ART NO. DESCRIPTION QTY . 1. KE53838-19 TRANSFORMER, 120-16V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE53444 TRANSFORMER BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE54833-3 BUSHING . . . . . . . . . . . . . . . [...]

KETTLE - GAS COMPONENTS 14 4 3 2 6 7 8 9 5 12 26 10 26 11 20 13 25 16 15 17 18 1 24 23 22 19 21 26[...]

ITEM ON. P ART NO. DESCRIPTION QTY . 1. KE53617 SIGHT GLASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE53437 IGNITOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. KE50556-2 W A TER LEVEL PROBE . . . . . . . . . . . . [...]

CONTROL BOX - ELECTRICAL For front panel control switches see - SIDE BOX - TIL T MECHANISM & SWITCHES. CONTROL BOX - W A TER METER & CHART RECORDER. 15 14 5 4 19 33 34 35 1 31 30 29 28 27 16 12 8 3 6 7 1 20 13 17 18 10 16 11 12 13 16 12 2 39 38 40 37 29 28 32 31 20 26 25 22 36 23 24 DOOR GASKET SAFETY SWITCH ASSEMBL Y - FRONT VIEW SAFETY SW[...]

ITEM ON. P ART NO. DESCRIPTION QTY . 1. KE55287-1 P ANEL, REMOTE CONTROL, DUAL FLOOR . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE55187-2 P ANEL, REMOTE CONTROL, DUAL WALL . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE55287-3 P ANEL, REMOTE CONTROL SINGLE FLOOR . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE55287-4 [...]

CONTROL BOX - W A TER METER & CHAR T RECORDER 1 8 2 3 INCLUDED WITH ALL S WITCHE S . 4 5 6 7 5 Contactor Cartrid g e s Capacitor INDEX PART NO. KE52074 KE603208-9 KE603208-8 EMPTY EMPTY EMPTY INTERRUPT EMPTY START CONTINUE RESET EMPTY EMPTY EMPTY OFF ON START WATER METER EMPTY EMPTY EMPTY BYPASS ACTIVE OFF ON MAIN POWER EMPTY EMPTY EMPTY ITEM N[...]

ITEM NO. P ART NO. DESCRIPTION QTY . 1. F A05166 QUICK CONNECT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE54280 SLIDE V AL VE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I 3. F A30512 SP ACER W ASHER . . . . . . . . . . . . . . . . [...]

ITEM NO. P ART NO. DESCRIPTION QTY . 1. KE50579-1 CIRCUIT BREAKER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 F A00012 "O" RING, CIRCUIT BREAKER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE50580 WA TER RESIST ANT BOOT . . . . . . . . . . . . . . . . . . [...]

9. F A10772 SOCKET HD. CAP SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 10. F A20048 JAM NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 11. F A95007-4 RET AINING RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

MAINTENANCE INSPECTION AND MAINTENANCE CHECKLIST Cleveland Range equipment requir es little preventative maintenance. W e do however provide the following chart as a guide line for inspection and maintenance to keep your unit functioning at 100%. MONTHL Y INSPECTION  Inspect all switches for damage. Replace rubber boots or switches as requir ed.[...]

OPERA TING SEQUENCE - HEA TING QUICK CHECKS: Potentiometer - Range 0 - 50K, Safety Thermostat - Nor mally Closed, Thermistor - Range 0 - 100K, Water Level Pr obe - Must be submerged in water for burners to work RESUL T 2 Amber LED is illuminated. (Used prior to July 2004) a/ Green LED illuminates. b/ 12 VDC relay contacts close. a/ Air switch conta[...]

KETTLE SAFETY INSPECTION CHECKLIST Regular inspection and maintenance of units is essential to obtain trouble fr ee and safe operation of equipment. Inspections must include testing of the pressur e relief valve and checks of the operating system to insure that it has not been alter ed. No safety features designed into the equipment should ever be [...]

SAFETY THERMOST A T : ✘ Probe removed partially ✘ Probe removed completely ✘ Thermostat electrically bypassed ✔ Probe fully inserted in tube Wiring is properly connected 12 3 Incorrect Installations 1 Safety thermostat probe is not completely inserted into tubing. 2 Safety thermostat probe is r emoved from tubing. 3 Safety thermostat electr[...]

NEW SCRAPER BLADE INST ALLA TION PROCEDURE Fig. 2 Fig. 3 Fig. 1 Scraper blade Back stop Move to adjust Move to adjust Trim corners or center to fit Spring QUAD RING REPLACEMENT PROCEDURE 1. Remove agitator as per cleaning instructions. 2. Remove hole cap, retaining bolt and r etaining washer . 3. Snap retaining ring out fr om seating inside motor .[...]

PRODUCT V AL VE Replacing O-Rings 1. Open product valve. 2. Disconnect air hoses. 3. Remove air cylinder . 4. Remove valve tee. 5. Remove all O-rings, grease and r einstall new O-rings as requir ed. 6. Reinstall tee to kettle outlet. 7. Reinstall air cylinder to bottom of tee. 8. Reconnect air hoses. 9. Close valve and check for alignment. AIR HOSE[...]

KETTLE VENTING INSTRUCTIONS 1. Remove Access Panel from back of main kettle console. 2. T ur n kettle ON and set temperature control to 10 , heat the empty kettle until unit cycles off. 3. V ent kettle by pulling V alve Ring eight to fifteen times, holding valve open for two seconds each time. NOTE : If unit cycles ON, stop venting and wait for ket[...]

RESER VOIR FILL PROCEDURES The kettle's water level must be maintained at the proper level. Under normal operating conditions, the sealed water reservoir should never r equire the addition of water . If the red "low water" light comes on during use (while the kettle is in an upright position), the water level has reached a critically[...]

PRESSURE RELIEF V AL VE PERIODIC TESTING Most insurance agencies requir e periodic testing of pressur e relief valves used on pr essure vessels. This procedur e will allow you to safely and quickly test your kettle's pressur e relief valve. W e recommend this test be perfor med twice a year . NOTE: The following instruction is intended for use[...]

1. Remove Access Panel at back of main kettle console. 2. Pull pressur e relief valve chain to ensur e there is no pressur e within the kettle jacket. 3. Remove 1/4" copper tubing and reducer bushing. 4. Remove drain plug cap (located underneath the kettle on the right rear). Allow kettle jacket to drain. 5. Replace filler plug and add water u[...]

Note: Disconnect external power supply and shut off gas to unit prior to servicing. 1. Remove mixer arm leaving flat sur face on drive shaft facing upwards. 2. Remove shaft end cap. 3. Remove shaft retaining bolt. 4. Remove shaft retaining ring. HA DRIVE SHAFT REPLACEMENT PROCEDURE[...]

5. Gently hammer out shaft and remove. 6. Clean seal. 7. Grease seal with food grade gr ease. 8. Insert new shaft. 9. Push new shaft past retraining ring gr oove and install retaining ring. 10. T ap shaft back to seat up against retaining ring. 11. Complete reassembly by r einstalling bolt and end cap.[...]

NOTE: Use thr ead sealant compatible with propane gas on all threaded piping connections. 1. Disconnect electrical connection. 2. Shut off main gas supply and disconnect kettle fr om supply line. 3. Remove TOP COVER . 4. Remove PLUG and SPRING . 5. Remove GAS ORIFICE and “O” RING . 6. Replace with new GAS ORIFICE and “O” RING . 7. Replace S[...]

SP ARE P ARTS LIST The following is a spare parts listing of parts that wear during nor mal us or ar e apt to be misplaced during normal operation. These par ts should be kept on hand to pr event loss time due to a minor problem. P ART NUMBER DESCRIPTION QUANTITY KE54602 SCRAPER BLADE 1 KE54608 SPRING 3 KE01911 RET AINING KNOBS 1 F A05002-8 "O[...]

AC INVER TER PROGRAMMING INSTRUCTIONS The WFC Series AC Inverters come wired for external use and must be installed for use in a side panel control (See WIRING DIAGRAMS). Refer to owners manual for complete instructions and explanations. Manual used for the following was FORM 1094. After installation is complete the inverter must be reprogrammed to[...]

43 DEC1 Deceleration Time #1 0.10-600 3 s 1 1 44 ACC2 Acceleration Time #2 0.10-600 1 s 2 45 DEC2 Deceleration Time #2 0.10-600 1 s 2 46 DECTL T orq. Limit Response Time 0.10-30 1 s 2 47 DCBRK DC Brake Time 0-5 0.2 s 2 48 DCVL T DC Brake voltage 0-15 Note1 % 2 51 VSEL V/Hz Characteristic Selector 0-5 0 --- 2 2 52 BOOST T orque Boost 0-25 Note 1 % 1[...]

43 WIRING DIAGRAM - DUAL REMOTE[...]

WIRING DIAGRAM - SINGLE REMOTE[...]