Char-Broil 463240804 manual

463240804 • 80000327 • 10-16-03[...]

2 • 463240804 FOR YOUR SAFETY 1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. 2. An LP t ank not connected for use shall not be stored in the vicinity of this or any other appliance. FOR YOUR SAFETY If you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open flam[...]

T ABLE OF CONTENTS W ARRANTY For Y our Safety ......................................2 Grill Service Center ...................................2 Product Record Information ............................2 Installation Safety Precautions ..........................2 Safety Symbols ......................................2 W arranty ........................[...]

P ARTS LIST – Model No. 463240804 Key Qty Description Part # 1 Grill Lid Assembly ............... 80000301 A 1 Lid Insert ........................ 80000302 B 1 Lid End Cap - Left ................ 80000303 C 1 Lid End Cap - Right ............... 80000304 D 1 Lid Handle ...................... 80000305 E 1 Thermometer .................... 80000096 F[...]

P ARTS DIAGRAM – Model No. 463240804 463240804 • 5 A B C D E F G H I J K K K L M N O P P Q R S T U V W X Y Z AA AA AA AA BB CC DD EE FF HH II JJ KK KK LL LL MM NN OO PP QQ P RR SS TT UU GG[...]

ASSEMBL Y – Model No. 463240804 1 2 Rear view Door brace First 4.2X10mm , remove door brace from rear legs. Place door brace onto front legs as shown. T abs on brace fit inside legs. Secure brace to back of front legs using one self-tap screw on each side. (WW) Left front leg Caster wrench Locking casters on front legs. Attach , non-locking caste[...]

3 4 This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart between the two braces. Align the two holes on each side of the grill head with the two holes on each brace. Make sure the regulator hose is hanging outside the cart. Secure grill head to leg braces using four screws , lock wash[...]

5 6 Place side shelf over right cart legs. Lip of shelf should fit between grill bottom and leg brace. Secure shelf brackets to cart legs using one screw , lock washer , and flat washer on each bracket. 1/4-20x3/4” (XX) 7mm (YY) 7mm (ZZ) YY ZZ Repeat on front bracket Place sideburner shelf over left cart legs. Lip of shelf should fit between gril[...]

7 8 Remove the two screws (M4x10mm) and washers (4mm) from the sideburner valve bracket. Place sideburner valve under front of sideburner control panel so that valve stem comes through large hole. Place sideburner bezel over valve stem. Secure bezel to panel and valve using the two screws and washers you removed from the valve bracket. Press contro[...]

9 10 Insert valve clip into small hole in bottom of burner , then snap other end of clip over sideburner valve. Beneath sideburner shelf, attach sideburner ignitor wire to electrode. Place brass top on sideburner , then place sideburner grate onto shelf. Place cooking grates into grill bottom. Grate wires running front to back should be facing upwa[...]

11 12 T o assemble SwingAway , first insert pivot wire into holes in side of grill lid. Second, insert leg wires into holes in sides of grill bottom. Insert bottom door pin into hole in bottom shelf. Press the top door pin down, align with hole in door brace, release door pin. Pivot wire Leg wire SwingAway Press pin on door top CA UTION SHARP EDGES[...]

13 14 Slide condiment baskets into brackets on back of both doors. Smaller basket on left door, larger basket on right door. Hang the match-lighting stick and chain from the small hook on the right side panel. 12 • 463240804[...]

15 16 Slide grease tray into back of grill. Place grease cup into grease clip. Hang grease clip from bottom of grease tray . • Failure to install can in clip will cause hot grease to drip from bottom of grill with risk of fire or property damage. CA UTION 463240804 • 13 Make sure drain hole is on left side[...]

17 18 See Use & Care manual to perform the “Burner Flame Check” and for important safety instructions before using. Tank valve facing front. Tank valve must face to front of cart once tank is attached. Failure to install tank correctly may allow gas hose to be damaged in operation, resulting in the risk of fire. CA UTION LP tank is sold sep[...]

463240804 • 15 19 Unscrew ignitor cap and place AA battery into ignitor slot with positive end (+) facing outward. Screw ignitor cap onto ignitor . + – AA Battery[...]

16 • 463240804 D ANGER USE AND CARE • Never fill the cylinder beyond 80% full. An overfilled spare LP tank is hazardous due to possible gas released from the safety relief valve. • The safety relief valve on the LP tank could activate, releasing gas, and cause an intense fire with risk of property damage, serious injury or death. • NEVER st[...]

463240804 • 17 WARNING If “growing” bubbles appear do not use or move the LP tank. Contact an LP gas supplier or your fire department! Connecting Regulator To The LP Tank 1. 2. 3. full stop 4. LP tank must be properly secured onto grill. (Refer to assembly section.) T urn all control knobs, including sideburner, to the OFF position. T urn LP [...]

18 • 463240804 6. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools. NOTE: do not use this regulator! T urn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP tank valve, resulting in some resistance. If yo[...]

463240804 • 19 WARNING Safety Tips s s s s s s s s s s Before opening LP tank valve, check the coupling nut for tightness. When grill is not in use, turn off all control knobs and LP tank valve. Never move grill while in operation or still hot. Use long-handled barbecue utensils and oven mitts to avoid burns and splatters. Maximum load for sidebu[...]

20 • 463240804 CA UTION If burner does not light, turn knobs to , wait 5 minutes, and try again. If the burner does not ignite with the valve open, gas will continue to flow out of the burner and could accidently ignite with risk of injury. OFF Burner Flame Check • Remove cooking grates. Light burner , rotate knobs from HI to LOW . Y ou should [...]

463240804 • 21 CA UTION FACT: Sometimes spiders and other small insects climb into the burner tubes attached to the burners. The spiders spin webs, build nests and lay eggs. The webs or nests can be very small, but they are very strong and can block the flow of gas. Clean burners prior to use after storing, at the beginning of grilling season or [...]

22 • 463240804 Indirect Cooking Indirect Cooking Instructions Poultry and large cuts of meat cook slowly to perfection on the grill by indirect heat. The heat from selected burners circulates gently throughout the grill, cooking meat or poultry without the touch of a direct flame. This method greatly reduces flare-ups when cooking extra fatty cut[...]

463240804 • 23 Troubleshooting Problem Burner(s) will not light using ignitor . Burner(s) will not match light. Sudden drop in gas flow or low flame. Flames blow out. Flare-up. Persistent grease fire. Flashback... (fire in burner tube(s)). Unable to fill LP tank. Possible Cause • Wire and/or electrode covered with cooking residue. Electrode cra[...]

24 • 463240804 Troubleshooting - Electronic Ignition Problem No sparks appear at any electrodes when ignition button is pushed; no noise can be heard from spark module. No sparks appear at any electrodes when ignition switch is pushed; noise can be heard from spark module. Sparks are present but not at all electrodes and/or not at full strength P[...]

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A Division of W .C. Bradley Co. • Columbus, GA 31902[...]