Brinkmann ProSeries 6418 manual

OWNER’S MANUAL W ARNING HAZARDOUS EXPLOSION MA Y RESUL T IF THESE W ARNINGS AND INSTRUCTIONS ARE IGNORED . READ AND FOLLO W ALL W ARNINGS AND INSTRUCTIONS IN THIS MANU AL T O A V OID PERSONAL INJUR Y , INCLUDING DEA TH OR PROPERTY D AMA GE. ASSEMBL Y AND OPERA TING INSTRUCTIONS SA VE THIS MANUAL FOR FUTURE REFERENCE NO TICE T O INST ALLER: LEA VE[...]

1 WE W ANT Y OU TO ASSEMBLE AND USE Y OUR GRILL AS SAFEL Y AS POSSIBLE. THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS T O A TTRA CT Y OUR A TTENTION T O POSSIBLE HAZARDS AS Y OU ASSEMBLE AND USE Y OUR GRILL. WHEN Y OU SEE THE SAFETY ALER T SYMBOL P A Y CLOSE A TTENTION T O THE INFORMA TION WHICH FOLLO WS! READ ALL SAFETY W ARNINGS AND INSTR UCTIONS CA[...]

2 General W ar nings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Installation and LP Cylinder Specifications and Saf e Use. . . . . . . . . . . . . . 4–6 Connecting LP Cylinder and Hose / Regulator to Gr ill . . . . . . . . . . . . . . . . 6–7 Leak T esting . . . . . . . . . . . . . . . . . . . [...]

3 W ARNING • Never use natural gas in a unit designed f or liquid propane gas. • Never use c harcoal or wood briquets in a gas grill. Flav oring chips m ust be contained in a metal smoking bo x to contain ash and prevent fires. • Leak test all connections before fir st use, e ven if grill was pur c hased full y assemb led and after each tank [...]

4 W ARNING W ARNING LP GAS CYLINDER (NO T SUPPLIED WITH THIS GRILL) The LP cylinder is a vailable f or purchase at the same location the grill was pur chased. The LP (Liquid Propane) gas c ylinder specifically designed to be used with this grill must ha ve a 20 lb. (9.1 kg) capacity incorporating a T ype 1 cylinder v alve and an over -filling prote[...]

5 The cylinder must also be equipped with: • A shut-off v alve terminating in a T ype 1 gas cylinder valv e outlet. • A T ype 1 v alve that pre vents gas flo w until a positive seal is obtained. • An arrangement f or vapor withdr awal. • A collar to protect the cylinder shut-off v alve. • A saf ety relief device ha ving direct communicati[...]

FILLING THE LP GAS CYLINDER: • Allow onl y qualified LP gas dealers to properl y fill or repair your LP gas cylinder . • New tanks should be pur g ed prior to filling; inform LP gas dealer if y ou are using a new tank. • DO NO T allow the cylinder to be filled be yond 80% capacity . Over-filled tanks can create a dangerous condition. Over-fil[...]

7 W ARNING • Never use y our grill without leak testing all gas connections and hoses. See the section on "Leak T esting" in this manual for pr oper procedures. The pressure regulator and hose assembl y supplied with your gas grill must be used. • DO NO T attempt to connect it to any other fuel suppl y source such as a natural gas lin[...]

LEAK TESTING: T o prevent fire or explosion hazar d: • DO NO T smoke or permit ignition sources in the area while conducting a leak test. • P erform test OUTDOORS only in a well ventilated area. • Never perf orm a leak test with a match or open flame. • Never perf orm a leak test while the grill is in use or while grill is still hot. WHEN T[...]

W ARNING 9 6. Chec k each place listed (A – K) f or growing b ubbles which indicates a leak. 7. T ur n off gas supply at cylinder valv e. 8. T ur n on control knobs to release gas pressure in hose. 9. T ur n control knobs to "OFF" position. 10. Tighten any leaking connections . 11. Repeat soap y water test until no leaks are detected. 1[...]

LIGHTING INSTR UCTIONS: Follow the instructions e xactly . 1. OPEN THE GRILL LID before attempting to light a burner so that fumes do not accum ulate inside the grill. An explosion could occur if grill lid is down. 2. Check that all b urner control knobs and the cylinder v alve are turned to the "OFF" position. 3. T urn on the fuel supply[...]

LIGHTING THE SIDE BURNER: 1. Open lid before lighting side b ur ner . 2. Make sure control knob is in the "OFF" position. 3. Push and turn side burner control knob to the "HIGH" position. 4. Press the electronic igniter on the main control panel and hold f or 3 – 5 seconds to light burner . 5. If ignition does NO T occur in 5 [...]

12 OPERA TING THE GRILL: Never use c harcoal or wood briquets in a gas grill. Flav oring chips m ust be contained in a metal smoking bo x to contain ash and prevent fires. Read and follow all warnings and instructions contained in the preceding sections of this manual. BREAKING IN Y OUR GRILL: • In manuf acturing and preser ving the components of[...]

R O TISSERIE COOKING: • Y our grill was pre-drilled from factory to include mounting holes for a rotisserie (sold separately). Do not use a rotisserie not specifically manuf actured for this grill. • Read and f ollow all instructions provided with the rotisserie. Sav e instructions for future ref erence. • Do not use the side burner when usin[...]

14 GRILL COOKING TIPS CLEANLINESS • Alwa ys wash hands thoroughly with soap and hot water prior to handling f ood and after handling raw meat, uncooked poultry or seafood. • When using a platter to carr y raw meat, uncook ed poultr y or seaf ood to the grill, make sure to wash the platter thoroughly with soap and hot water bef ore placing cooke[...]

BURNER ASSEMBL Y/MAINTENANCE • Although y our bur ners are constructed of cast-iron, they ma y corrode as a result of the e xtreme heat and acids from cooking f oods. Regularly inspect the burners for crac ks, abnormal holes, and other signs of corrosion damage. If f ound, replace the burner . • DO NO T obstruct the flow of combustion and venti[...]

16 TRANSPOR TING AND ST ORA GE: • Never mo ve a grill when it is hot or when objects are on the cooking surfaces. • Make sure that cylinder v alve is shut off. After moving the grill chec k that all gas connections are free of leaks. Refer to instructions for Leak T esting. • DO NO T store a spare LP gas cylinder (filled or empty) under or ne[...]

17 TR OUBLE SHOO TING Prob lem: P ossible Causes: 1. Chec k LP cylinder fuel lev el. 2. Bad electrode spark. Check to see if the g r ill will match light. Electrode or collector ma y need adjustment. 3. Burner may not be properly seated. 4. Burner may be obstructed. 5. The cylinder v alve ma y be closed. 6. Regulator is not properly seated on cylin[...]

18 Y our grill's ser ial number and model n umber , and the contact information for Brinkmann Customer Ser vice, are listed on a silv er label found beneath the control panel, on the bac k of the gr ill or on the side of the grill body , under the side shelf . These questions and ans wers are for y our general knowledge , and may not be applic[...]

Cleaning Stainless Steel Cooking Grills: W ash grills with a mild detergent and r inse with hot water bef ore initial use and as needed. DO NOT use a commercial o ven cleaner . F or stub born food residue , use a degreaser and fiber or brass cleaning brush. Cleaning P orcelain-Finished Cast-Ir on Cooking Grills: W ash grills with a mild detergent a[...]

20 P AR TS BAG CONTENTS 1 Screwdriv er 1 He x Nut Wrench 4 M6 X 12mm Bolts 11 M6 X 12mm Round Head Bolts 18 M6 X 60mm Bolts 1 AA/1.5V Alkaline Battery 18 W ashers Make sure y ou hav e all items listed under P ARTS LIST and P ARTS B A G CONTENTS before you begin the installation process . P ARTS B A G CONT AINS: M6 X 12mm Bolts M6 X 60mm Bolts AA /1[...]

ASSEMBL Y INSTRUCTIONS READ ALL SAFETY W ARNINGS & ASSEMBL Y INSTRUCTIONS CAREFULL Y BEFORE ASSEMBLING OR OPERA TING Y OUR GRILL. 21 1 Side T able 1 Door Brac ket 1 Electronic Igniter Button 1 Electronic Igniter Spr ing 1 Side Bur ner Assemb ly 1 Side Bur ner Knob 1 Left Side Car t P anel 1 Right Side Car t P anel 1 Rear Car t P anel 4 Locking [...]

(Proof of purchase will be required.) Inspect contents of the bo x to ensure all par ts are included and undamaged. FOR MISSING P ARTS, PLEASE CALL CUST OMER SER VICE A T 800-527-0717. 22 1 2 3 4 5 6 7 8 9 10 23 15 16 11 14 19 20 21 22 25 26 24 12 13 17 18 27 28[...]

Choose a good, cleared assembly area and get a friend to help you put your g r ill together . La y cardboard down to protect g r ill finish and assembly area. CA UTION! Some par ts may contain shar p edges. W ear protective glo ves if necessar y . Step 1 Assemble bottom cart shelf and r ight side car t panel assembly b y using f our M6 X 60mm bolts[...]

Note: With the help of a friend, tur n the car t o ver . T r y to minimize the stress to the side panels. Step 3 Attach locking casters to the bottom of the car t. Tighten caster bolts securely using he x nut wrench provided in par ts pac k. Note: With the help of a friend, tur n the car t to its upright position. Step 4 Attach back c ar t panel by[...]

Spring Pin 25 Step 5 Install door brac ket using the f our M6 X 60mm bolts with washers . Make sure door stop is set to ward back of cart. Note: Leav e bolts hand tight until Step 9. Step 6 Inser t right side door pivot into the hole in bottom car t shelf . Then align door with car t frame, depress spring pin located on top edge of door and slide d[...]

26 Step 7 Attach the grease cup brac ket onto the back cart panel by inser ting the three tabs into the slots on the back car t panel. Note: When perf or ming Step 8, Lift grill body from front and rear panels to av oid injur y to hands and fingers. Step 8 With the help of a friend, place grill body assembly on g r ill car t. Gr ill body will rest [...]

Step 9 Attach side table to left side of cart frame assemb ly . Insert four M6 X 12mm round head bolts halfwa y into car t frame assemb ly . Step 10 Place table k eyholes o ver bolts and slide down, then tighten securely . Step 11 Attach side burner to right side of car t frame assemb ly . Insert four M6 X 12mm round head bolts halfwa y into car t [...]

28 Step 13 Remov e two M4 X 10mm bolts and spring washers from the side burner valv e. Inser t the side burner v alve stem through the hole in the side burner table base , then fir mly seat the v alve nozzle into the burner venturi. Hold in place while you perf orm Step 14. W arning: Never use y our grill without leak testing all gas connections an[...]

Grease T ra y Grease Cup Step 16 Place side burner grate o ver side burner . Step 17 Inser t grease tra y into opening on backside of g r ill. Make sure to slide tra y onto trac ks as illustrated. Step 18 Slide grease cup into grease cup brac ket located under grill bottom on backside of g r ill. 29 Side Bur ner Grate[...]

30 Step 19 Place the heat distribution plates on low er lev el of grill body assembly directly abov e burners. Step 20 Place cooking grills on suppor t ribs directly abov e heat distribution plates. Step 21 Place warming rack in slots abo ve cooking grills. Step 22 Remov e igniter cap and inser t batter y with positiv e end of batter y toward ignit[...]

31 ProSeries ™ 6418 (Assembled) Step 24 Attach large basket to cart base using two M6 X 12mm bolts .[...]

32 PROFESSIONAL SHISH-KABOB SKEWERS These heavy-duty , 18" shish-kabob skew ers are extra-long f or fab ulous restaurant style kabobs. Made of rust resistant stainless steel to last f or years. Set of 12 MODEL 812-2904-0 ACCESSORIES RIB RA CK Chrome-plated rac k can greatly increase the cooking capacity of your g r ill. Holds ribs, chick en ha[...]

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©2006 The Brinkmann Cor poration Dallas, T e xas 75244 U .S.A www .brinkmann.net 140-6418-3 11/06 Owner’ s Manual for Model 810-6418-3 The Brinkmann Cor poration warr ants to the or iginal purchaser that the Brinkmann ProSeries ™ 6418 is free from defects due to workmanship or materials for: Stainless Steel & Die cast par ts - Lif etime El[...]