Baldor MN2410 manual

Premier POW’R Products Generator Series K, R, and OHV Installation & Operating Manual 1/04 MN2410[...]

W ARNING: CALIFORNIA PROPOSITION 65 W ARNING: Engine exhaust from this product contains chemicals known to the state of California to cause cancer , birth defects and other reproductive harm. W ARNING: CALIFORNIA PROPOSITION 65 W ARNING: Diesel engine exhaust and some constituents are known to the state of California to cause cancer , birth defects[...]

T able of Contents T able of Contents i MN2410 Section 1 Product Safety Information 1-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety Notice 1-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

ii T able of Contents MN2410 Appendix C Premier OHV Series C-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operator Panel Configuration C-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

Section 1 Product Safety Information Product Safety Information 1-1 MN2410 Safety Notice Be sure that you are completely familiar with the safe operation of this equipment. This equipment may be connected to other machines that have rotating parts or parts that are controlled by this equipment. Improper use can cause serious or fatal injury . Alway[...]

1-2 Product Safety Information MN2410 Precaution Statements Used In This Manual There are three classifications of precautionary statements used in this manual. The most critical is a W ARNING statement, then the Caution statement and the least critical is the Note statement. The usage of each statement is as follows: W ARNING: Indicates a potentia[...]

Product Safety Information 1-3 MN2410 Operation W arning Statements Continued W ARNING: Be sure that you understand how to stop the engine quickly in case of an emergency situation. Become familiar with the controls and safety systems provided with this generator set. W ARNING: Always wear safety glasses with side shields and hearing protection whe[...]

1-4 Product Safety Information MN2410 W arning Statements Continued Burn W ARNING: Parts of this generator are extremely hot during and after operation. T o prevent severe burns, do not touch any part of the generator until you have first determined if the part is hot. Wear protective clothing and after use allow sufficient time for parts to cool b[...]

Product Safety Information 1-5 MN2410 W arning Statements Continued Maintenance W ARNING: Before cleaning, inspecting, repairing, refueling or performing any maintenance to the generator set, always be sure the engine has stopped and that all rotating parts have also stopped. After stopping, certain components are still extremely hot so be careful [...]

1-6 Product Safety Information MN2410 Caution Statements Caution: The brass connecting tab on some 120V AC duplex receptacles have been removed. Each receptacle is powered by a separate generator winding. When replacing a receptacle, inspect the brass tab that normally links both receptacles. If it is removed, be sure to remove the brass tab from t[...]

Section 2 General Information General Information 2-1 MN2410 This manual contains information you need to safely and efficiently operate your generator set. During the preparation of this manual every effort was made to ensure the accuracy of its contents. This manual describes only very basic engine information. A separate owner ’ s manual for t[...]

2-2 General Information MN2410 Limited W arranty Continued W arranty Period Generator Series Labor* Parts Portable Products (Premier , Powerchief, DG Series, K Series) 1 Y ear 3 Y ears T owable Products (TS) 1 Y ear or 3,000 Hours Whichever comes first 3 Y ears or 3,000 Hours Whichever comes first 3600 RPM Standby Systems (Some AE Models) 1 Y ear o[...]

Section 3 Receiving & Installation Receiving & Installation 3-1 MN2410 Receiving & Inspection When you receive your generator , there are several things you should do immediately . 1. Observe the condition of the shipping container and report any damage immediately to the commercial carrier that delivered your system. 2. V erify that th[...]

3-2 Receiving & Installation MN2410 Physical Location The mounting location of the system is important. It should be installed in an area that is protected from direct harmful gases or liquids, dust, metallic particles, shock and vibration. It can only be installed in an outdoor location so the exhaust fumes are vented to the atmosphere. This s[...]

Receiving & Installation 3-3 MN2410 Electrical Connections Continued T able 3-1 Single Phase Power Receptacle Description Model Electrical Connection Information (Receptacle Provided at Panel) Straight 120VAC (20Amp) T wist Lock 120V AC (30Amp) T wist Lock 120/240V AC (30Amp) T wist Lock 120/240V AC (50Amp) Rated Watts/ (Full load Amps 120/240)[...]

3-4 Receiving & Installation MN2410 Frame Ground Connection Continued Figure 3-3 Frame Ground Connection Earth Ground Frame Stud W asher Ground Wire Lug Nut W asher Engine Oil Refer to the engine manual that was provided with your generator . Determine the correct type of engine oil and the amount specified by the engine manufacturer . Add the [...]

Receiving & Installation 3-5 MN2410 Battery Connections Continued Procedure: The correct type battery must be purchased and installed in the battery compartment provided. 1. Remove the bag containing the battery box components. 2. Set the battery on the battery tray . 3. Install the battery hold down rods as shown in Figure 3-4. a. Place the be[...]

3-6 Receiving & Installation MN2410 Optional Wheel Kit PDG2 – 2 Wheel Dolly Kit; and PDG4 – 4 Wheel Dolly Kit An optional 2 or 4 wheel dolly kit is available for Premier portable generators. If you have purchased one of these kits, refer to MN2409 for the installation instructions. Recommended Engine Oil and Battery T ype Series K MODEL SUM[...]

Section 4 Operation Operation 4-1 MN2410 Operator Control Panel Each operator panel is slightly different, depending on features of the generator you purchased. The Operator Control Panel of Figure 4-1 is shown because it has most of the available features. This will be used to explain how the controls operate. Figure 4-1 Operator Control Panel Aut[...]

4-2 Operation MN2410 Pre – Start Checks Before the engine is started, several things must first be checked. 1. Place the generator set in an open, dry , well ventilated and reasonably level location. 2. If grounding is required for your application, check to make sure your unit is grounded properly (see Section3). 3. Check the engine ’ s oil le[...]

Section 5 T roubleshooting and Maintenance T roubleshooting and Maintenance 5-1 MN2410 Maintenance This manual contains only very minimal engine maintenance instructions. Refer to the engine manufacturer ’s owner ’s manual for specific engine maintenance instructions for your generator set. Any maintenance instructions or recommendations in the[...]

5-2 T roubleshooting and Maintenance MN2410 Problems and Solutions Some of the more common problems are listed in T able 5-1. This information is intended to be a check or verification that simple causes can be located and fixed. It is not an exhaustive “ how to ” for all types of problems. Procedures that require in depth knowledge or skills ([...]

Appendix A Premier K Series Premier K Series A-1 MN2410 Information in this Appendix applies to the following Baldor Generators: K3000, K5000, K5000E, K6500, K6500E Caution: The brass connecting tab on some 120V AC duplex receptacles have been removed. Each receptacle is powered by a separate generator winding. When replacing a receptacle, inspect [...]

A-2 Premier K Series MN2410 Replacement Parts Replacement parts assembly views for the Generator set are shown in Figure A-3 and A-4. Parts information is provided in T able A-1. Parts information for the engine is provided in the engine manual that was provided with your generator set. Please refer to the engine manual for replacement parts inform[...]

Premier K Series A-3 MN2410 T able A-1 Generator Set Parts List Continued Ref No. Part No. Description K3000 K5000 K5000E K6500 K6500E Not Shown EH0434A00L2B Control Box (Operator Panel) XXXXX Not Shown EH0435A00L2B Control Panel Cover (Operator Panel) XXXXX 13 WD3201A02 A V V oltmeter (Dual Scale) XXXXX 14 WD3201A00 Hour Meter XXXXX 15 SP9129 Idle[...]

A-4 Premier K Series MN2410 Figure A-5 K3000 Wiring Diagram[...]

Premier K Series A-5 MN2410 Figure A-6 K5000 Wiring Diagram[...]

A-6 Premier K Series MN2410 Figure A-7 K5000E Wiring Diagram[...]

Premier K Series A-7 MN2410 Figure A-8 K6500 Wiring Diagram[...]

A-8 Premier K Series MN2410 Figure A-9 K6500E Wiring Diagram[...]

Appendix B Premier R Series Premier R Series B-1 MN2410 Information in this Appendix applies to the following Baldor Generators: R30, R45, R45E, R60, R60E Caution: The brass connecting tab on some 120V AC duplex receptacles have been removed. Each receptacle is powered by a separate generator winding. When replacing a receptacle, inspect the brass [...]

B-2 Premier R Series MN2410 Replacement Parts Replacement parts assembly views for the Generator set are shown in Figure B-3 and B-4. Parts information is provided in T able B-1. Parts information for the engine is provided in the engine manual that was provided with your generator set. Please refer to the engine manual for replacement parts inform[...]

Premier R Series B-3 MN2410 T able B-1 Generator Set Parts List Continued Ref No. Part No. Description R30 R45 R45E R60 R60E Not Shown BG6204H03 Bearing (included with rotor) XXXXX 7 EH0322A00 Cover XXXXX 10 WD1541A18 Duplex Receptacle, 250V AC at 20 Amps, CRO20 X 10 WD1541A33 GFCI Duplex Receptacle, 125V AC at 20 Amps, NEMA 5-20R XXXXX 11 WD1541A1[...]

B-4 Premier R Series MN2410 Figure B-5 R30 Wiring Diagram[...]

Premier R Series B-5 MN2410 Figure B-6 R45/45E Wiring Diagram[...]

B-6 Premier R Series MN2410 Figure B-7 R60 Wiring Diagram[...]

Premier R Series B-7 MN2410 Figure B-8 R60E Wiring Diagram NOTE: UNLESS SPECIFIED OTHERWISE 1150 1160 5540 5150 5120 51 10 1430 1430 51 10 5100 1120 1420 5510 1130 5520 8 AWG IDLER BOARD 2920 BLUE TO FRAME GND 5500 GND ALL WIRES 14 A WG. 1110 1160 1110 1410 1120 AMP CB1 LOW AMP 1170 VOL TMETER AC CB2 HIGH BLUE BLUE BLACK GREEN GREEN WHITE 2710 1170[...]

B-8 Premier R Series MN2410[...]

Appendix C Premier OHV Series Premier OHV Series C-1 MN2410 Information in this Appendix applies to the following Baldor Generators: OHV30, OHV50, OHV60, OHV60E, OHV85E Caution: The brass connecting tab on some 120V AC duplex receptacles have been removed. Each receptacle is powered by a separate generator winding. When replacing a receptacle, insp[...]

C-2 Premier OHV Series MN2410 Replacement Parts Replacement parts assembly views for the Generator set are shown in Figure C-4 and C-5. Parts information is provided in T able C-1. Parts information for the engine is provided in the engine manual that was provided with your generator set. Please refer to the engine manual for replacement parts info[...]

Premier OHV Series C-3 MN2410 T able C-1 Generator Set Parts List Continued Ref No. Part No. Description OHV30 OHV40/50/ 60/60E OHV85E 12 WD1541A14 Receptacle, 125/250V AC at 30 Amps, NEMA L14-30R X X 12 WD1541A15 Receptacle, 125/250V AC at 20 Amps, NEMA L14-20R (units before 8/99) X 13 WD3201A02 A V V oltmeter (Dual Scale) X X 14 WD3201A00 Hour Me[...]

C-4 Premier OHV Series MN2410 Figure C-6 OHV30 Wiring Diagram[...]

Premier OHV Series C-5 MN2410 Figure C-7 OHV40 / OHV50 / OHV60 Wiring Diagram[...]

C-6 Premier OHV Series MN2410 Figure C-8 OHV60E Wiring Diagram[...]

Premier OHV Series C-7 MN2410 Figure C-9 OHV 85E Wiring Diagram[...]

C-8 Premier OHV Series MN2410[...]

Appendix D Premier OHV100E Series Premier OHV100E Series D-1 MN2410 Information in this Appendix applies to the OHV100E Baldor Generator . Caution: The brass connecting tab on some 120V AC duplex receptacles have been removed. Each receptacle is powered by a separate generator winding. When replacing a receptacle, inspect the brass tab that normall[...]

D-2 Premier OHV100E Series MN2410 Replacement Parts Replacement parts assembly views for the Generator set are shown in Figure D-2 and D-3. Parts information is provided in T able D-1. Parts information for the engine is provided in the engine manual that was provided with your generator set. Please refer to the engine manual for replacement parts [...]

Premier OHV100E Series D-3 MN2410 T able D-1 Generator Set Parts List Ref No. Part No. Description 1 HB6177A01 Adaptor 2 HA3188A00 Bolt, Rotor Attaching Not Shown HB6155A00 O-Ring, Bearing Pocket in end rail 3 62FN4002 Fan 4 62RA0014A00 Rotor Assembly (includes bearing) Not Shown BG6207H03 Bearing (included with rotor) 5 62SA0006A00 Stator Assembly[...]

D-4 Premier OHV100E Series MN2410 Figure D-4 OHV100E Wiring Diagram[...]

Premier OHV100E Series D-5 MN2410 Figure D-5 OHV100E Generator Output Wiring Diagram[...]

D-6 Premier OHV100E Series MN2410 Figure D-6 OHV100E DC Wiring Diagram[...]

Appendix E Premier OHV1 10E Series Premier OHV1 10E Series E-1 MN2410 Information in this Appendix applies to the OHV1 10E Baldor Generator . Caution: The brass connecting tab on some 120V AC duplex receptacles have been removed. Each receptacle is powered by a separate generator winding. When replacing a receptacle, inspect the brass tab that norm[...]

E-2 Premier OHV1 10E Series MN2410 Replacement Parts Replacement parts assembly views for the Generator set are shown in Figure E-2 and E-3. Parts information is provided in T able E-1. Parts information for the engine is provided in the engine manual that was provided with your generator set. Please refer to the engine manual for replacement parts[...]

Premier OHV1 10E Series E-3 MN2410 T able E-1 Generator Set Parts List Ref No. Part No. Description 1 HB6177A01 Adaptor 2 HA3188A00 Bolt, Rotor Attaching Not Shown HB6155A00 O-Ring, Bearing Pocket in end rail 3 62FN4002 Fan 4 62RA0014A00 Rotor Assembly (includes bearing) Not Shown BG6207H03 Bearing (included with rotor) 5 62SA0006A00 Stator Assembl[...]

E-4 Premier OHV1 10E Series MN2410 Figure E-4 OHV1 10E Wiring Diagram[...]

Premier OHV1 10E Series E-5 MN2410 Figure E-5 OHV100E Generator Output Wiring Diagram[...]

E-6 Premier OHV1 10E Series MN2410 Figure E-6 OHV1 10E DC Wiring Diagram[...]

Baldor District Offices UNITED ST ATES ARIZONA PHOENIX 421 1 S 43RD PLACE PHOENIX, AZ 85040 PHONE: 602-470-0407 F AX: 602-470-0464 CALIFORNIA LOS ANGELES 6480 FLOTILLA COMMERCE, CA 90040 PHONE: 323-724-6771 F AX: 323-721-5859 HA YWARD 21056 FORBES STREET HA YWARD, CA 94545 PHONE: 510-785-9900 F AX: 510-785-9910 COLORADO DENVER 2520 W BARBERRY PLACE[...]

BALDOR GENERA TORS 3815 Oregon Street Oshkosh, WI 54902 (920) 236 – 4200 or (800) 872 – 7697 Fax (920) 236 – 4219 www .baldor .com  Baldor Electric Company MN2410 Printed in USA 1/04 C&J1000 W ARNING: CALIFORNIA PROPOSITION 65 W ARNING: Engine exhaust from this product contains chemicals known to the state of California to cause cancer[...]