APC 480 manual

Inst allation and S t art-Up InfraS truXure ® For Medium Dat a Centers 40 kW 208/480/600 V[...]

InfraStruXure System - Installation and Start-Up About this Manual This manual covers ba sic inst allation a nd start-up procedure s for c ertified electrici ans, American Power Conversi on (APC ® ) Fie ld Service Engineers , or APC-traine d instal lers of a 40 kW Infra Stru Xure ® syste m. For informa tion about installi ng specif ic component s[...]

Content s InfraStruXur e System - Instal lation and Star t-Up i Safety ........ ......... ............... .......... ......... ................ ......... .... 1 IMPORTANT SAFETY INST RUCTIONS - SAVE THESE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Symbols us ed in this m anual . . . . . . . . . . . . . . . . . . . . [...]

ii InfraStruXure Sy stem - Instal lation and Start-U p Connect DC Power W iring, if Applicabl e . . . . . . . . . . . . . . . . . . . . . 20 Cascade XR Battery Enclo sures . . . . . . . . . . . . . . . . . . . . . 2 0 Connec t power cables fr om the XR Batt ery Enclosur e to the Symmetra PX UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

InfraStruXur e System - Instal lation and Sta rt-Up 1 Safety IMPORT ANT SAFETY INSTRUCTIONS - SA VE THESE INSTRUCTIONS This manual contain s important instru ctions th at must be f ollowed duri ng instal lation, o peration , and maintena nce of the InfraS truXure System. Symbols used in this ma nual Electrica l Hazard: In dicates an el ectrica l ha[...]

2 InfraStruXure System - Installation and Start-Up W arnings Inst allation/Maintenan ce Only a cer tified electri cian can perform th ese tasks : • Conn ect th e Powe r D istrib ution Unit (PDU) to ut ility p owe r • Inst all an up stream circu i t breake r • Rou te and conn ect the po wer cables for under -floor wiri ng • Connec t a switch[...]

Safety: Warnings InfraStruXur e System - Instal lation and Start-Up 3 To t a l P o w e r O f f  Set the UPS DC Disconnect circuit breaker a nd System Enabl e switc h to O FF .  If appl icable, set the XR Battery En closure DC Disco nnect circui t breaker t o OFF .  Set the PDU Main Input cir cuit bre aker (or swit ch) to OFF .  Open (tu[...]

Safety: Warnings 4 InfraStruXure System - Installation and Start-Up DANGER—Risk o f Electric Shock! Electrical Haz ard: Hazardous, li ve parts inside th e Symmetra PX UPS are e ner gized fro m the batt ery suppl y even when t he AC power is disconnect ed. Hazardous , live par ts may exis t inside the InfraS truXure PDU becau se of the Symmetra PX[...]

InfraStruXur e System - Instal lation and Sta rt-Up 5 Site Planning S p ace Considerations Use the f igure bel ow to deter mine the sp ace requi rements for inst alling the InfraS truXure PDU, Symmetra PX UPS, and XR Battery Enclosure . Consult l ocal codes and the NEC fo r additiona l requir ements. Minimum Fron t Clearance 208 V 914 m m/36 in 480[...]

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InfraStruXur e System - Instal lation and Sta rt-Up 7 Inst allation Procedures Inst allation Procedure Overview This sect ion provid es the basic steps to install the InfraS truXure power and r ack component s. Follow the refere nces provi ded with each step for detai led instr uctions. W arning: Do not begin i nstalling y our InfraS truXur e syste[...]

Installation Proced ures: In stallation Procedu re Overview 8 InfraStruXure System - Installation and Start-Up 6. Connect ut ility c onductors to the PDU. For instr uctions, s ee “Connect Utility Condu ctors to the PDU” on pag e 14. 7. Connect AC po w er and c ontrol wiri ng. See “Connect AC Power and Cont rol W iring” on p age 18 for detai[...]

Installation Proced ures: In stallation Pr ocedure Overview InfraStruXur e System - Instal lation and Start-Up 9 16. Configure t he InfraS truXure Manage r. For instr uctions, s ee the manua l included wi th your Inf raS truXure Manager . T ools Required The foll owing tool s are requ ired to p erform the pro cedures in this manual. Addit ional t o[...]

10 InfraStruXure System - Installation and Start-Up Level the PDU, UPS, NetShelter, an d XR Battery Enclosures Levelin g feet ar e attache d under the enclosur e at each cor ner . The leveling fe et can hel p provide a st able base if the sele cted flo or space i s uneven, but they are not intended to compensat e for a b adly slope d surfac e. T o [...]

InfraStruXur e System - Instal lation and Sta rt-Up 11 Exchange Sid e Panels Before i nstalling t he InfraS truXure PDU, Symmetra PX UPS, an d XR Battery Encl osure, exc hange side panels s o that th e adjacent panels will have matchin g holes fo r joinin g the en closures tog e ther and for routing input and output wiring between th em. The follo [...]

Insta llation Proced ures: Exchange Side Panels 12 Infr aStr uXu re Sy stem - Installation and Start-Up 3. Remove the s ide panels f rom the sides of the PDU and XR Battery Enc losure that will not be adjacen t to the UPS. 4. Remove the r ear hole cove rs from the panel s that you re moved in ste p 3. Connect B attery Enclosure c ommunication cable[...]

InfraStruXur e System - Instal lation and Sta rt-Up 13 Join the PDU, UPS, and XR Battery Enclosures 1. Move the PDU, Symmet ra PX UPS, and XR Batte ry Enclosures into posit ion, align ing the holes in the adj acent sid e panels. 2. Level th e PDU, Symmetra PX UPS, a nd XR Battery Enclosure by using a lev el and adj usting th e leveli ng feet on eac[...]

14 InfraStruXure System - Installation and Start-Up Connect Utility Conductors to the PDU Electrical Haz ard: A licensed el ectrician must connect i nput conductors t o the PDU ! Access the PDU Main Inpu t switch 1. Open the ba ck doors of the PDU, unlo ck the top, smaller do or , using the provi ded red ke y . 2. Loosen th e two screws holdi ng th[...]

Installation Proced ures: Connect Utility Con ductors to the PDU InfraStruXur e System - In stallation an d Start-Up 15 For over head wiring: Remove t he user conne ction pla te from th e top of the PDU. 2. Cut an appr opriate ly-size d hole in th e gland plat e for the conduit. 3. Re-atta ch the gla nd plate. 4. Instal l a lock- nut and bus hing t[...]

Installation Procedures: Connect Utility Condu ctors to the PDU 16 Infr aStr uXu re Sy stem - Installation and Start-Up Route the input condu ctors to the Main Input switch For overh ead wiring, run t he input co nductors d irectly to the Main Input switch. For wiri ng under a r aised fl oor , run the i nput conduct ors through t he wireway (  )[...]

Installation Proced ures: Connect Utility Con ductors to the PDU InfraStruXur e System - In stallation an d Start-Up 17 At the M ain Input swit ch, connec t the input wiri ng accordi ng to the lab e ls on the switch and the illus tratio ns be low . W arning: Connect the conductors to the t erminals ac cording to the labels on the terminals. Use cop[...]

18 InfraStruXure System - Installation and Start-Up Connect AC Power and Control Wiring Electrical Haza rd: Only Field Service Engi neers or qualifi ed personnel tr ained by APC may connect t he AC power and con trol wir ing. Connect AC powe r and control wiri ng to the UPS. There are fi ve input wires and fou r output wires coiled on the fl oor of[...]

Inst alla tion P roced ures : Conn ect AC P ower and Contr ol Wirin g InfraStruXur e System - In stallation an d Start-Up 19 Conn ect contro l wiring. 1. Connec t the EPO cont rol wire s from the P DU and the XR Batt ery Enclos ure (if app l icab le) to th e EPO board on the UPS. The con trol wir es are harnes sed and coi led in the f loor of t he [...]

20 InfraStruXure System - Installation and Start-Up Connect DC Power Wiring , if Applicable Electrical Haz ard: Only Field Ser vice Engin eers or qu alified per sonnel tr ained by APC may connect the XR Batte ry Enclosure to the Symmetr a PX UPS or to another XR Bat tery Enclosur e. W arning: The suppli ed power and grou nd wir es ar e for i nterna[...]

Installation Procedures: Connect DC Power Wiring, if Applicab le InfraStruXur e System - In stallation an d Start-Up 21 Connect power cables from the XR Batte ry Enclo sure to the Symmetra PX UPS 1. Route the XR Batt ery Enclosure DC o utput cable s to the Symmetra PX UPS through the hole in the adja cent side panels. 2. Connect t he XR Battery Enc[...]

22 InfraStruXure System - Installation and Start-Up Connect an Emergenc y Power Off Switch Overview T o provide a mech anism for emer gency power of f, atta ch a remot e switch (not i ncluded ) to the EPO inter face on the PDU monitori ng unit. The EPO inter face (  ) is conne cted to t he PDU Main Input swi tch (  ) and to the UPS in terna l[...]

Instal lation Pro cedures: Connec t an E mergency Power Off Switch InfraStruXur e System - In stallation an d Start-Up 23 Connect an EPO switch to the user c onnection plate 1. Connect t he switch t o the EPO con nection point te rminals loca ted on the botto m side of th e PDU user c onne ction plate . Rea d the label n ext to the te rmin al blo c[...]

24 InfraStruXure System - Installation and Start-Up Connect User Input Cont act s and Relay Output s to the User Connection Plate Overview Make conta ct closur e connection s (NO or NC) at the user connecti on plate to monitor dry conta cts. Y ou can make up t o four inp ut contac ts and four relay o utput conne ctions. The figur e at the right sho[...]

InfraStruXur e System - Instal lation and Sta rt-Up 25 Route and Att ach Power Cables to the Racks Overhead Wiring Route an d att ach power cabl es to equ ipment racks . If you or dered over head wiring, c onnect the prewire d power cables of the Infra StruXure PDU as follows: 1. Instal l the Shi elding T roughs, Shiel ding Part itions, a nd Cable [...]

Installation Proced ures: Route and Attach Power Cables to th e Racks 26 Infr aStr uXu re Sy stem - Installation and Start-Up – For singl e-feed d evices wit hin a r edundant syst em with an Automa tic T ransfer Switch: connect a power ca ble to the Auto mati c T ran sfer S witch (A and B feeds) and con nect the Automat ic T ransfer Swit ch power[...]

Installation Pro cedures: Route and Attach Power Cables to the Ra cks InfraStruXur e System - In stallation an d Start-Up 27 applica tion) from t he enclosu re throug h the Liqui dtite condui t to the PDU. 4. At the PDU, r oute the cabl e through the opening you created i n step 1 and then up through t he wireway (  ) at eit her side of the PDU.[...]

28 InfraStruXure System - Installation and Start-Up Route Dat a Cables to the InfraS truXure Manager Hub (or Switch) 1. Connect a CA T -5 network cable (provide d) to the net work or 10Bas eT ports on your APC InfraS truXure devi ces. The fo llowing dev ices need to be conne cted: 2. Run the co nnected CA T -5 network cabl es throug h the data cabl[...]

InfraStruXur e System - Instal lation and Sta rt-Up 29 S t art-Up Procedu re Apply power to the system Safety warnings This sec tion provide s instruc tions on how to perform a s ystem start -up. Do not sk ip any steps i n this procedur e. Electrical Haz ard: Only APC Field Service Engineers or qualified, APC-t rained personnel may perform a sy ste[...]

30 InfraStruXure System - Installation and Start-Up 6. Instal l at least one batte ry module (f our batter y units) in the Symm etra PX UP S. Instal l battery modul es, starti ng in the lowest availa ble shelf . Positio n the batt ery unit between the grooves, and slid e it completely into th e enclosure. Heavy: Use t wo people t o lift a nd instal[...]

Start-Up Procedu re: Apply power to the system InfraStruXur e System - In stallation an d Start-Up 31 8. Secure t he power module: a. T igh ten t he scr ews o n ea ch sid e of the power module. b. Tu rn the lo cking lat ch clockwise until t he arro w on the knob face s the power module . Note: The power module will no t start unless the locking lat[...]

Start-Up Procedu re: Apply power to the system 32 Infr aStr uXu re Sy stem - Installation and Start-Up V erify UPS battery operation 1. Read the me ssages dis played on the Symmetra PX UPS displa y interf ace. Note any alar ms and veri fy that t hey are appropri ate for start-up co nditions. T op-Level S tatus Scr een 2. Command the UPS t o apply p[...]

Start-Up Procedu re: Apply power to the system InfraStruXur e System - In stallation an d Start-Up 33 3. Command the UPS t o turn of f power to the load: a. Pr ess the E SC ke y at the top- level st atus screen t o open the top- level menu and ha ve access t o eight s ubmenus. b. Select Co ntr ol, and pres s the E NTER key . T op-L evel Menu c. Sel[...]

Start-Up Procedu re: Apply power to the system 34 Infr aStr uXu re Sy stem - Installation and Start-Up V erify proper voltage and phas e rot ation at the UPS 1. Close (t urn ON) the Q1 circuit breaker on t he PDU to apply power to the UPS . 2. Ensure A-B- C clockw ise rota tion at th e UPS input terminal b lock, usin g a phase rota tion meter . 3. [...]

Start-Up Procedu re: Apply power to the system InfraStruXur e System - In stallation an d Start-Up 35 5. Close (t urn ON) the Q2 circuit breaker on t he PDU. 3. Read the me ssages dis played on the Symmetra PX UPS displa y interf ace. Note any alar ms and veri fy that t hey are appropri ate for start-up co nditions. T op-Level S tatus Scr een 4. Co[...]

Start-Up Procedu re: Apply power to the system 36 Infr aStr uXu re Sy stem - Installation and Start-Up V erify bypass operation Note: The H3 LED above t he Q3 circuit br eaker il luminates , but do not operate the c i rcuit breaker . 2. Use a tru e RMS voltmeter t o make sure t hat there i s no dif ference i n potential between L1 I N and L1 OUT , [...]

Start-Up Procedu re: Apply power to the system InfraStruXur e System - In stallation an d Start-Up 37 3. Close (t urn ON) the Q3 circuit breaker o n the InfraS truXure PDU. Note: The H2 LED above the Q2 circui t breaker illumin ates, ind i cati ng that it is s afe to op erate the Q2 ci rcuit brea ker . 4. Open (turn OFF) the Q2 circuit bre aker on [...]

Start-Up Procedu re: Apply power to the system 38 Infr aStr uXu re Sy stem - Installation and Start-Up 6. Close (t urn ON) the Q2 circuit breaker o n the InfraS truXure PDU. Note: The H3 LED above the Q3 circui t breaker illumin ates, ind i cati ng that it is s afe to op erate the Q3 ci rcuit brea ker . 7. Open (turn OFF) the Q3 cir cuit brea ker o[...]

Start-Up Procedu re: Apply power to the system InfraStruXur e System - In stallation an d Start-Up 39 2. Close (t urn ON) the PDU distri bution panel breake rs. Note: When the distrib ution panel c i rcuit breakers are close d, the PDU power cables an d connec ted equipmen t are ene rgiz ed. Configur e the InfraStruXure Manag er Once all equipment [...]

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InfraStruXur e System - Instal lation and Sta rt-Up 41 S pecification s 40 kW InfraS truXure PDU Electrical PD40F6FK 1-M PD40G6FK1-M PD40L6FK1- M Input Nomina l V olta ge Requireme nts 208/12 0 V 480/277 V 600/3 46 V Nomi nal C urre nt 12 5 A 54 A 43 A Frequency 57–63 H z 57–63 H z 57–63 H z V oltage Configur ation T ransformer 3W + G + GEC W[...]

Specifications: 40 kW InfraStruXure PDU 42 Infr aStr uXu re Sy stem - Installation and Start-Up Power Cable Lengt hs various Recommended W ire Sizing ‡ L1, L2, L3, N 3/0 A WG 4 A WG 4 A W G G 6 AW G 8 AW G 8 AW G GEC 4 AW G 4 AW G 4 AW G Power Cable—top Accommodates 2 8, 3-phase power cables (42 knockouts) Power Cable—bottom Accommodates 28, [...]

Specificat ions: 40 kW InfraSt ruXure PDU InfraStruXur e System - In stallation an d Start-Up 43 . Configuration Del ta to WYE Maximum Power Rating 60 kV A Maxi mum Curren t Rat ing 1 66 A 72 A 58 A Construct ion Cu windings, open core T emperature Rati ng 220° C ( C lass H ) Maximum T emperature Rise 150°C Efficiency 97– 98% Environmen tal Ope[...]

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