ACDelco AC-G0004 manual

20080303 Model # AC-G0004 5500 Surge Watts / 5000 Running Watts ELECTRIC START PORTABLE GENERATOR INSTRUCTION MANUAL Thank you for purchasing this high quality ACDelco Model AC-G 0004 5500 Surge Watts / 5000 Running Watts Electric Start Portable Generator. This manual provides important information on properly operati ng and maintaining this ACDelc[...]

ACDelco Model AC-G0004 5500 Surge Watts / 5000 Running Watts Electric Start Portable Generator FEATURES: • 5500 Surge Output • 5000 Running Watts • 120/240 Volt Operation • 13 HP Engine, 4 Stroke OHV • Air Cooled • 6.5 Gal. Fuel Tank w/Gauge • AVR Automatic Voltage Regulation • Electric and Recoil Start • Low Oil Shut Off • Spar[...]

Model AC-G0004 5500 Surge Wa tts / 5000 Running Watts Electric Start Po rtable Generator 3 TABLE OF CONTENTS RECOGNIZE SAFETY SYMBOL S, WORDS AN D LABELS..................................................................................... ............... 4 IMPORTANT SAFETY INSTRUCT IONS ..............................................................[...]

RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS What You Need to Know About Safety Instructions Warning and Important Safety Instructions appearing in this manual are not meant to cover all possible conditions and situations that may occur. Common sense, caution and care must be exercised when operating or cleaning tools and equipment. Always contact yo[...]

Notice Regarding Emissions: Engines certified to comply with California and U.S. EPA emissi on regulations for SORE (Small Off Road Equipment) are certified to operate on regular unleaded gasoline and may include the following emission c ontrol systems: Three-Way Catalyst (TWC) (if equipped), and E ngine Modifications (EM). Legal Requirements: Fede[...]

Powerful Voltage: This generator produces powerful voltage, which can result in electrocution. • ALWAYS ground this generator before using it. (See “Ground the Generator” section in this manual). • Only electrical devices should be plugged into this generat or, either directly or with an extension cord. NEVER connect a building electrical s[...]

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In addition to the previously described safety information, fam iliarize yourself with all safety and hazard placards on this ge nerator. Model AC-G0004 5500 Surge Wa tts / 5000 Running Watts Electric Start Po rtable Generator 8[...]

PACKAGE CONTENTS The following items are supplied with this ACDelco Model AC -G0004 5500 Surge Watts / 5000 Running Watts Electric Start Portable Generator. Verify that all items are included. STOP! If there are missing items, call 1-866-460-9437, Monday - Friday, 8 AM - 4 PM Central Time for customer service. DO NOT RETURN THIS GENERATOR TO THE RE[...]

GENERATOR COMPONENTS Observe the locations and functions of the various components and controls of this generator. (1) 120/240 Volt AC Outlet - Used for connecting electrical devices that run on 120 and/or 240 Volt, 60 Hz, single phase, AC current. (2) Ground Terminal - Used for connecting grounding wires to properly ground this generator. (3) 120 [...]

PREPARING THE GENERATOR FOR USE Using this Generator for the First-Time STOP! The following section describes the required steps for preparing this generator for the first use. Failure to correctly perform these steps can damage this generator and/or shorten its life. If still unsur e about how to perform any of these steps after reading this s ect[...]

Step 2 - Add Gasoline Gasoline and gasoline fumes are highly flammable and explosive. Handling fuel can result in serious injury or burns. • Do not fill the fuel tank near a heat, sparks or an open flame. Keep gasoline away from appliance pilot lights, barbecues, el ectric appliances, power tools, etc. • Do not overfill the fuel tank. Always ch[...]

Step 3 - Ground the Generator Failure to properly ground this generator can result in electrocution. Ground this generator by tightening the grounding nut against a groundi ng wire as illustrated in Figure 3. A No. 12 AWG (Americ an Wire Gauge) stranded copper wire is generally an acceptable grounding wire. The other end of this grounding wire shou[...]

Step 2 - Verify Gas Level Before starting this generator, verify that there is sufficient gasoline in the fuel tank. The fuel gauge, located on the top o f this generator, indicates the gas level currently in the fuel tank. If necessary, add fresh unleaded gasoline with an octane rating of 87 or higher according to “Step 2 - Add Gasoline” of th[...]

To start this generator: 1. Confirm that there are no electrical devices connected to this generator. Connected devices may increase the difficulty in s tarting the engine. 2. Confirm that this generator is properly grounded. (See “Ground the Gener ator” section of this manual.) 3. Turn the fuel valve to the “on” position as shown in Figure[...]

USING THE GENERATOR After the engine has been running for several minutes, elec trical devices may be connected to this generator. AC Usage Electrical devices running on AC current may be connected accord ing to their wattage requirements. The rated (running) and surg e wattage for this ACDelco Model AC-G0004 5500 Surge Watts/ 5000 Running Watts El[...]

Electrical Device Rated (Running) Watts Additional Surge Watts air compressor (1 HP) 1500 3000 air compressor (1 - 1/2 HP) 2500 2500 airless sprayer (1/3 HP) 600 1200 box fan 300 600 clock radio AM/FM 300 0 coffee maker 1500 0 computer w/17 inch monitor 800 0 deep freezer 500 500 electric drill (1/2 HP) 1000 1000 DVD/CD player or VCR 100 0 furnace [...]

Do not connect 50Hz or 3-ph ase loads to this generator. Figure 8 - Outlets Available on this Gene rator, from left to right, 12V DC, 240/120 AC (NEMA L14-30 plug) and 120V AC. SOME NOTES ABOUT POWER CORDS Long or thin cords can require more wattage from a generator to power an electrical device. Figure 9 shows the recommended cord s according to t[...]

To connect 12 Volt batteries to the DC outlet: 1. Connect one charging wire to the positive terminal of the ba ttery and the other charging wire to the negative terminal of th e battery. 2. Connect the free end of the positive wire to the positive side of the outlet on this generator. 3. Start this generator. 4. Carefully connect the free end of th[...]

Never perform maintenance procedures while this generator is running. Allow this genera tor to cool before commencing any mainte nance procedures. Keep heat, sparks and flame away. Improper maintenance and/or failure to correct any problems pr ior to operating this generator can cause a malfunction which cou ld cause death or serious injury. Always[...]

Figure 11 - Checking the Oil Changing/Adding Oil The oil level in this generator should be checked before each us e. (See Figure 10.) When the oil level is low, add oil until th e level is sufficient to operate this generator. The oil capacity for this ACDelco Model AC-G0004 5500 Surge Watts / 5000 Running Watts Electric Start Portable Generator en[...]

Figure 12 - Draining Oil Figure 13 - Adding Oil Air Filter Maintenance Routine maintenance of the air filter helps maintain proper airflow to the carburetor. Occasionally verify that the air filter is free of excessive dirt. The air filter will require more frequent cleaning when oper ating this generator in extremely dusty areas. 1. Unhinge the cl[...]

3. Using a rag or brush, clean the cup of all sediment. 4. Reinstall the fuel filter cup. Figure 15 - Removing the Fuel Filter Cup Spark Plug Maintenance The spark plug is essential for proper engine operation. The spark plug should be intact, free of deposits, and properly gapped. A bad or incorrectly installed spark plug can cause engine damage. [...]

Figure 16 - Removing the Spark Plug Figure 17 - Measuring the Spark Plug Gap Emptying the Fuel Tank To store this generator for extended time, drain the gasoline from the fuel tank. To drain gasoline from this generator: 1. Turn the fuel valve to the “off” position. 2. Remove the fuel filter cup. (See “Fuel Filter Cup Cleaning” earlier in t[...]

Model AC-G0004 5500 Surge Wa tts / 5000 Running Watts Electric Start Po rtable Generator 25 TROUBLESHOOTING IMPORTANT: If trouble persists, call our customer help line at 1-866-460-9437, M onday - Friday, 8 AM - 4 PM Central Time. Symptom Cause Solution The key is set to "off." Turn the key to "BATT START" or "PULL START&qu[...]

Model AC-G0004 5500 Surge Wa tts / 5000 Running Watts Electric Start Po rtable Generator 26 SPECIFICATIONS ACDelco Model AC-G0004 5500 Surge Watts / 5000 Runni ng Watts Electric Start Portable Generator Generator Type Brush, Revolving Magnetic Field, Self Exciting, 2-Pole, Single Phase AC Output Rated Wattage (W) 5000 Surge Wattage (W) 5500 Rated V[...]

EXPLODED VIEW AND PARTS LIST Model AC-G0004 5500 Surge Wa tts / 5000 Running Watts Electric Start Po rtable Generator 27[...]

Model AC-G0004 5500 Surge Wa tts / 5000 Running Watts Electric Start Po rtable Generator 28 PARTS LIST Item Part Qty Description Item Part Qty Description 1 188FD 1 Gasoline engine 50 37880 1 Low oil indicator 2 41100 1 Frame complete 51 37310/2.8GF-3 1 Control panel 3 41310/4GF-3 2 Bottom rubber mount A 52 37320 1 Block panel 4 41320/2.8GF-3 2 Bot[...]

MODEL AC-G0004 5500 SURGE WATTS / 5000 RUNNING WATTS ELECTRIC START PORTABLE GENERATOR WIRING DIAGRAM Model AC-G0004 5500 Surge Wa tts / 5000 Running Watts Electric Start Po rtable Generator 29[...]

Model AC-G0004 5500 Surge Wa tts / 5000 Running Watts Electric Start Po rtable Generator 30 NOTES:[...]

WARRANTY LIMITED WARRANTY for ACDelco Generators from New Buffalo Corporation. Remember to save your receipt and to accurately fill out and ma il your product registration card. You must provide proof of pur chase for all warranty work. ACDelco generators are warranted to be free from defects in materials and workmanship for a period of one (1) yea[...]

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PORTABILITY KIT INSTALLATION The manufacturer recommends when using your ACDelco generator for recreational or utility functions that you properly install t he Portability Kit included with your generator purchase. All ACDelco generator models include a Portability Kit for optional installation. Portability Kits are not required for ACDelco generat[...]

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Model AC-G0004 5500 Surge Wa tts / 5000 Running Watts Electric Start Po rtable Generator 36 (ACG0040807)[...]