Raypak HI DALTA HD101 Bedienungsanleitung

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48

Zur Seite of

Richtige Gebrauchsanleitung

Die Vorschriften verpflichten den Verkäufer zur Übertragung der Gebrauchsanleitung Raypak HI DALTA HD101 an den Erwerber, zusammen mit der Ware. Eine fehlende Anleitung oder falsche Informationen, die dem Verbraucher übertragen werden, bilden eine Grundlage für eine Reklamation aufgrund Unstimmigkeit des Geräts mit dem Vertrag. Rechtsmäßig lässt man das Anfügen einer Gebrauchsanleitung in anderer Form als Papierform zu, was letztens sehr oft genutzt wird, indem man eine grafische oder elektronische Anleitung von Raypak HI DALTA HD101, sowie Anleitungsvideos für Nutzer beifügt. Die Bedingung ist, dass ihre Form leserlich und verständlich ist.

Was ist eine Gebrauchsanleitung?

Das Wort kommt vom lateinischen „instructio”, d.h. ordnen. Demnach kann man in der Anleitung Raypak HI DALTA HD101 die Beschreibung der Etappen der Vorgehensweisen finden. Das Ziel der Anleitung ist die Belehrung, Vereinfachung des Starts, der Nutzung des Geräts oder auch der Ausführung bestimmter Tätigkeiten. Die Anleitung ist eine Sammlung von Informationen über ein Gegenstand/eine Dienstleistung, ein Hinweis.

Leider widmen nicht viele Nutzer ihre Zeit der Gebrauchsanleitung Raypak HI DALTA HD101. Eine gute Gebrauchsanleitung erlaubt nicht nur eine Reihe zusätzlicher Funktionen des gekauften Geräts kennenzulernen, sondern hilft dabei viele Fehler zu vermeiden.

Was sollte also eine ideale Gebrauchsanleitung beinhalten?

Die Gebrauchsanleitung Raypak HI DALTA HD101 sollte vor allem folgendes enthalten:
- Informationen über technische Daten des Geräts Raypak HI DALTA HD101
- Den Namen des Produzenten und das Produktionsjahr des Geräts Raypak HI DALTA HD101
- Grundsätze der Bedienung, Regulierung und Wartung des Geräts Raypak HI DALTA HD101
- Sicherheitszeichen und Zertifikate, die die Übereinstimmung mit entsprechenden Normen bestätigen

Warum lesen wir keine Gebrauchsanleitungen?

Der Grund dafür ist die fehlende Zeit und die Sicherheit, was die bestimmten Funktionen der gekauften Geräte angeht. Leider ist das Anschließen und Starten von Raypak HI DALTA HD101 zu wenig. Eine Anleitung beinhaltet eine Reihe von Hinweisen bezüglich bestimmter Funktionen, Sicherheitsgrundsätze, Wartungsarten (sogar das, welche Mittel man benutzen sollte), eventueller Fehler von Raypak HI DALTA HD101 und Lösungsarten für Probleme, die während der Nutzung auftreten könnten. Immerhin kann man in der Gebrauchsanleitung die Kontaktnummer zum Service Raypak finden, wenn die vorgeschlagenen Lösungen nicht wirksam sind. Aktuell erfreuen sich Anleitungen in Form von interessanten Animationen oder Videoanleitungen an Popularität, die den Nutzer besser ansprechen als eine Broschüre. Diese Art von Anleitung gibt garantiert, dass der Nutzer sich das ganze Video anschaut, ohne die spezifizierten und komplizierten technischen Beschreibungen von Raypak HI DALTA HD101 zu überspringen, wie es bei der Papierform passiert.

Warum sollte man Gebrauchsanleitungen lesen?

In der Gebrauchsanleitung finden wir vor allem die Antwort über den Bau sowie die Möglichkeiten des Geräts Raypak HI DALTA HD101, über die Nutzung bestimmter Accessoires und eine Reihe von Informationen, die erlauben, jegliche Funktionen und Bequemlichkeiten zu nutzen.

Nach dem gelungenen Kauf des Geräts, sollte man einige Zeit für das Kennenlernen jedes Teils der Anleitung von Raypak HI DALTA HD101 widmen. Aktuell sind sie genau vorbereitet oder übersetzt, damit sie nicht nur verständlich für die Nutzer sind, aber auch ihre grundliegende Hilfs-Informations-Funktion erfüllen.

Inhaltsverzeichnis der Gebrauchsanleitungen

  • Seite 1

    INST ALLA TION & OPERA TING INSTR UCTIONS CA T ALOG NO. 1000.52B Effective: 1 1-19-09 Replaces: 09-25-09 P/N 241356 Rev . 3 WARNING: If these instructions are not followed exactly , a fire or explosion may result causing property damage, personal injury or death . FOR Y OUR SAFETY : Do not store or use gasoline or other flammable vapors and liq[...]

  • Seite 2

    2 Rev . 3 reflects the following: Changes to: Updated T able E on page 14, T able G on page 18, T roubleshooting flowchart on page 35, T able O on page 38. Additions: Commonwealth of Massachusetts information on page 45 Deletions: None[...]

  • Seite 3

    WARNINGS 4 Pay Attention to These T erms 4 BEFORE INST ALLA TION 5 Product Receipt 5 Model Identification 5 Ratings and Certifications 5 Installations at Elevation 5 Component Locations 6 General Information 7 GENERAL SAFETY 8 T ime/T emperature Relationships in Scalds 8 INST ALLA TION 9 Installation Codes 9 Equipment Base 9 Clearances 9 Combustion[...]

  • Seite 4

    D ANGER: Indicates the presence of immediate hazards which will cause severe personal injury , death or substantial property damage if ignored. WARNING: Indicates the presence of hazards or unsafe practices which could cause severe personal injury , death or substantial property damage if ignored. CA UTION: Indicates the presence of hazards or unsa[...]

  • Seite 5

    BEFORE INST ALLA TION Raypak strongly recommends that this manual be re- viewed thoroughly before installing your Hi Delta heater . Please review the General Safety information before installing the heater . Factory warranty does not a pply to heaters that have been improperly installed or operated (refer to the warranty at the back of this man- ua[...]

  • Seite 6

    Fig. 1: Component Locations — Angle View Fig. 2: Component Locations — Left Side Fig. 3: Component Locations — Front (Panels removed for clarity) 6 Component Locations[...]

  • Seite 7

    General Infor mation T able A: Basic Data Model No. Q uantity of Burners V ent Size (in.) Flue Intake HD101 2 4 4 HD151 3 4 HD201 4 5 HD251 5 5 HD301 6 5 HD401 8 6 7 Fig. 5: Gas V alves Fig. 4: Air Shutter Adjustment[...]

  • Seite 8

    GENERAL SAFETY T o meet commercial hot water use needs, the high limit safety control on this water heater will shut off the main gas valve before the outlet temperature reaches 210°F . However , water temperatures over 125°F can cause instant severe burns or death from scalds. When supplying general purpose hot water , the rec- ommended initial [...]

  • Seite 9

    INST ALLA TION INST ALLA TION Installation Codes Installations must follow these codes: · Local, state, provincial, and national codes, laws, regulations and ordinances. · National Fuel Gas Code, ANSI Z223.1- latest edi- tion (NFGC). · National Electrical Code, ANSI/NFP A 70 - latest edition (NEC). · Standard for Controls and Safety Devices for[...]

  • Seite 10

    Fig. 7: Minimum Installed Service Clearances — Indoor/Closet Installations The heater must be installed in a manner that will enable the heater to be serviced without removing any structure around the heater . Outdoor Installations These heaters are design-certified for outdoor installa- tion. Heaters must not be installed under an overhang unles[...]

  • Seite 11

    area per 20,000 BTUH (1 1 1 mm 2 per kW) of total input rating of all equipment in the room when the opening is communicating directly with the out- do o r s or t h ro u g h v er t i c a l du c t ( s ). T h e t ot a l cross-sectional area shall be at least 1 in. 2 of free area per 10,000 BTUH (222 mm 2 per kW) of total input rating of all equipment[...]

  • Seite 12

    WARNING: Do not use one permanent opening method if the equipment room is under negative pressure conditions or the equipment is common vented with other gas-fired appliances. 1. V entilation of the space occupied by the heater shall be provided by an opening(s) for ventilation air at the highest practical point communicating with outdoors. The tot[...]

  • Seite 13

    13 WARNING: Pressure relief valve discharge piping must be piped near the floor and close to a drain to eliminate the potential of severe burns. Do not pipe to any area where freezing could occur . Refer to local codes. R ev er sing Wa ter Connections Follow these instructions to change the water connec- ti o n s f r o m t he l e f t - h a nd si d [...]

  • Seite 14

    14 Low T emper ature System Heater requires minimum inlet temperature of 105°F . Consult the following sections for piping details. T emperature & Pr essur e Gauge The temperature and pressure gauge is shipped loose for field installation. Hydronic Hea ting Pump Selection In order to ensure proper performance of your boiler system, you must in[...]

  • Seite 15

    15 Fig. 10: Single Boiler — Low T emperature Application (Heat Pump) Primary/Secondary Piping Fig. 1 1: Dual Boiler—Primary/Secondary Piping *Maximum 4 times the pipe diameter or 12”, whichever is less. *Maximum 4 times the pipe diameter or 12”, whichever is less.[...]

  • Seite 16

    16 T able F: Domestic W ater Heater Flow Rate Requirements ∆ T = T emperature rise, °F . ∆ P = Pressure drop through heat exchanger , ft. SHL = System head loss, ft. (System head loss is based on the heater and tank placed no more than 5 feet apart and 50 feet equivalent length of tubing and fittings.) gpm = Gallons per minute, flow rate. MTS [...]

  • Seite 17

    17 Gas Supply Connection CA UTION: The heater and its manual shutoff valve must be disconnected from the gas supply during any pressure testing of the gas supply system at test pressures in excess of 1/2 psi (3.45 kPa). The heater must be isolated from the gas supply piping system by closing the manual shutoff valve during any pressure testing of t[...]

  • Seite 18

    18 Fig. 13: Sediment T rap Orientation Gas Supply Pr essur e A minimum of 4 in. WC and a maximum of 10.5 in. WC upstream gas pressure is required under load and no load conditions for natural gas. A minimum of 1 1 in. WC and a maximum of 13 in. WC is required for propane gas. The gas pressure regulator supplied on the heater is for low pressure ser[...]

  • Seite 19

    19 Install a separate disconnect means for each load. Use appropriate-sized wire as defined by NEC, CSA and/or local code. All primary wiring should be 125% of minimum rating. It is strongly recommended that all individually-pow- ere d con tr ol mo dul es a nd th e hea te r sho ul d be supplied from the same power source. Sur ge Protection Micropro[...]

  • Seite 20

    20 SINGLE ST AGE T ANKST A T ST AGE 1 CONNECTION A TT ACH ST AGE 1 CONNECTIONS ON HEA TER T O THE SINGLE ST AGE T ANKST A T AS SHOWN IN THE DIAGRAM ABOVE. Fig. 16: Single Stage T ankstat Electrical Connections — Domestic Hot Wa ter Installer action is required to electrically enable your Hi Delta heater to operate after making the power con- nect[...]

  • Seite 21

    Category II . A heater which operates with a non-posi- ti v e v e n t s t at i c p r e s s ur e a n d w i t h a v e nt g a s temperature that may cause excessive condensate production in the vent. Category III . A heater which operates with a positive vent pressure and with a vent gas temperature that avoids excessive condensate production in the v[...]

  • Seite 22

    22 T able I: V enting Category Requirements Combustion Air S upply Exhaust C onfiguration V enting Category Certified A ppliance Material Combustion Air I nlet Material From Inside Building (Non-Direct V enting) V ertical Natural Draft V enting I T ype B or any C ategory I V enting System* Horizontal Thru-wall V enting III Stainless Steel (Gas T ig[...]

  • Seite 23

    23 U. S. Ins tallations 1 Canad ia n Insta llat ions 2 A Clear ance above gr ade, veranda, p orch , deck, or balcony 1 ft (30 c m) 1 ft (30 c m) B Clear ance to window or do or that may be o pened 4 ft (1.2 m) below or to side of openin g; 1 foot (30 c m) a bove op ening 3 ft (91 cm) C Clearance to perma nently closed wind ow ** D V ertical clearan[...]

  • Seite 24

    24 ances shall not terminate over public walkways or over an area where condensate or vapor could create a nuisance or hazard or could be detrimen- tal to the operation of regulators, relief valves, or other equipment. Where local experience indi- cates that condensate is a problem with Category I and III appliances, this provision shall also apply[...]

  • Seite 25

    25 V enting Installation Tips Support piping: · horizontal runs- at least every five (5) feet. · vertical runs - use braces: · under or near elbows Follow items listed below to avoid personal injury or property damage. · Cut nonmetallic intake pipe with fine-toothed hack- saw . · Do not use nonmetallic intake pipe or fittings that are cracked [...]

  • Seite 26

    26 Natural Draft V er tical V enting System Installation Natural draft venting uses the natural buoyancy of the h eated flue products to create a thermal driving head that expels the exhaust gases from the flue. The neg- ative draft must be within the range of –0.01 in. to –0.08 in. WC as measured 12 in. from the appliance flue outlet to ensure[...]

  • Seite 27

    27 each appliance. Adjust thermostat so appliance will operate continuously . e) Check the pressure at a pressure tap located 12 in. above the bottom joint of the first vertical vent pipe. Pressure should be anywhere between -.01 to -.08 in. WC. f) After it has been determined that each appliance remaining connected to the common venting sys- tem p[...]

  • Seite 28

    28 Horizontal Thr u-wall V enting System (Categor y III) Installation T hese installations utilize the heater-mounted blower to vent the combustion products to the outdoors. Combustion air is taken from the space and the vent is installed horizontally through the wall to the outdoors. A dequate combustion and ventilation air must be sup- plied in a[...]

  • Seite 29

    29 Fig. 21: Direct V ent Horizontal Thru-Wall V enting (Category III) Model No. Appliance Category Certified V enting Material V ent Size (inches) Max. V enting Length (feet) Combustion Air Intake Pipe Material Air Inlet Size (inches) Max. Air Intake Length (feet) HD101 HD151 III Stainless Steel (Gas T ight) 4 100, 4 Elbows Max. Galvanized Steel PV[...]

  • Seite 30

    30 Model No. Appliance Category Certified V enting Material V ent Size (inches) Min./Max. V ertical V enting Height (feet) Combustion Air Intake Pipe Material Air Inlet Size (inches) Max. Air Intake Length (feet) Min. Max. HD101 HD151 I T ype B Equivalent 4 6 25* Galvanized Steel PVC ABS CPVC 4 100 HD201 HD251 HD301 5 (HD201) 6 (HD251) 6 (HD301) 1 [...]

  • Seite 31

    31 V er tical Direct V ent System Installation T hese installations utilize the heater mounted blower to draw combustion air from outdoors and uses the natural buoyancy of the heated flue products to create a thermal driving head that expels the exhaust gases f rom the flue. The negative draft must be within the range of -0.01 to -0.08 in. WC as me[...]

  • Seite 32

    Modulating T emper ature Control (Optional) T his heater can be equipped with a Raypak modulat- ing temperature control. For operation with this control, refer to the T emp-T racker Installation and Operating Instructions, Raypak Catalog number 5000.66 (P/N 241 177). High Limit (Manual R eset) The heater is equipped with a manual reset high limit t[...]

  • Seite 33

    33 Lo w Wa ter Cut Of f (Optional) The low water cut off automatically shuts down the burner whenever water level drops below the level of the sensing probe. A 5-second time delay prevents premature lockout due to temporary conditions such as power fluctuations or air pockets. Fig. 27: Flow Switch Fig. 29: Low W ater Cut Off Flow Switc h Dual-purpo[...]

  • Seite 34

    34 WIRING DIA GRAM—MODELS HD101–HD401[...]

  • Seite 35

    35 YES Ste p 9 HD101-HD401 Troubleshooting YES YES NO NO YES YES NO YES YES NO YES YES NO NO YES NO Ste p 10 YES NO YES YES NO NO YES NO Yes NO YES YES NO S tep 1 S tep 2 S tep 3 Step 4 Step 5 Step 6 Step 7 Step 8 Is there a Call For Heat? Is Disable c onnec tion intact? Does the Pump come on? Is 24VAC at the NO side of the air pressure switch? Is [...]

  • Seite 36

    36 PRE-ST ART -UP Filling System-Heating Hea ter s F ill system with water . Purge all air from the system using purge valve sequence. After system is purged of air , lower system pressure. Open valves for normal system operation, fill system through feed pressure. Manually open air vent on the compression tank until water appears, then close vent.[...]

  • Seite 37

    37[...]

  • Seite 38

    38 Check the Gas Supply Pressur e 1. Slowly turn on main gas shut-off valve. 2. Read the gas supply pressure from the manome- te r ; m i n i mu m s u p p l y p r es s u r e i s 4 i n . WC , recommended supply is 7 in. WC for natural gas ( minimum 1 1.0 in. WC for LP gas). 3. If pressure is > 14 in. WC, turn off the valve. 4. Check if the service[...]

  • Seite 39

    39 3. Carefully remove 2-stage solenoid. 4. Skip to Step 9 for LO-fire adjustment only . 5. Locate and remove Lo-fire adjustment cap. 6. Carefully remove the spring & weight. 7. Using an allen wrench, turn clockwise to increase and counterclockwise to decrease the HI-fire man- ifold pressure. Heater will not run while adjusting HI-fire pressure[...]

  • Seite 40

    40 F ollo w-Up • Safety checks must be recorded as performed. • T urn unit on. After main burner ignition: • Check Manometer(s) for proper reading(s). • Cycle unit several times and recheck readings. • Re-analyze with unit running recor d or print results. • Remove all Manometers and replace hose, replace all gas pressure caps. • Chec[...]

  • Seite 41

    41 3. Remove the (4) screws holding the panel in place. 4. Pull the air filter out for inspection. Replace if nec- essary . 5. When replacing, note the direction of the air flow defined on the side of the filter . The arrow should be pointing downward. 6. Replace the panel and screws before operating. Fig. 34: Remove the Screws and Panel Fig. 35: I[...]

  • Seite 42

    heater operating efficiency . Maintenance as outlined below may be performed by the owner . Y ear ly (Be ginning of each heating season): 1. Annual service call by qualified service agency . 42 MAINTENANCE Suggested Minimum Maintenance Schedule: Regular service by a qualified service agency and maintenance must be performed to ensure maximum J ACKE[...]

  • Seite 43

    43 2. Visually check top of vent for soot. Call service person to clean. Some sediment at bottom of vent is normal. 3. Visually inspect venting system for proper func- tion, deterioration or leakage. 4. Check that heater area is free from combustible materials, gasoline, and other flammable vapors and liquids. 5. Check for and remove any obstructio[...]

  • Seite 44

    44 • hydrochloric acid/muriatic acid • cements and glues • antistatic fabric softeners used in clothes dryers • chloride-type bleaches, detergents, and cleaning solvents found in household laundry rooms • adhesives used to fasten building products • ... and other similar products. Areas causing contaminated combustion air: • dry clean[...]

  • Seite 45

    45 (b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4: 1. The equipment listed in Chapter 10 entitled "Equipment Not Required T o Be V ented" in the most current edition of NFP A 54 as adopted by the Board; and 2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or s[...]

  • Seite 46

    46 NOTES: ______________ ____________ __________________ _____________ ____________ __________________ ______ ______________ ____________ __________________ _____________ ____________ __________________ ______ ______________ ____________ __________________ _____________ ____________ __________________ ______ ______________ ____________ ____________[...]

  • Seite 47

    47[...]

  • Seite 48

    w w w .ra y pak .c o m Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030 (805) 278-5300 Fax (805) 278-5468 Litho in U.S.A.[...]