Polaris Scrambler 500 2X4 International Bedienungsanleitung

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Zur Seite of

Richtige Gebrauchsanleitung

Die Vorschriften verpflichten den Verkäufer zur Übertragung der Gebrauchsanleitung Polaris Scrambler 500 2X4 International an den Erwerber, zusammen mit der Ware. Eine fehlende Anleitung oder falsche Informationen, die dem Verbraucher übertragen werden, bilden eine Grundlage für eine Reklamation aufgrund Unstimmigkeit des Geräts mit dem Vertrag. Rechtsmäßig lässt man das Anfügen einer Gebrauchsanleitung in anderer Form als Papierform zu, was letztens sehr oft genutzt wird, indem man eine grafische oder elektronische Anleitung von Polaris Scrambler 500 2X4 International, sowie Anleitungsvideos für Nutzer beifügt. Die Bedingung ist, dass ihre Form leserlich und verständlich ist.

Was ist eine Gebrauchsanleitung?

Das Wort kommt vom lateinischen „instructio”, d.h. ordnen. Demnach kann man in der Anleitung Polaris Scrambler 500 2X4 International die Beschreibung der Etappen der Vorgehensweisen finden. Das Ziel der Anleitung ist die Belehrung, Vereinfachung des Starts, der Nutzung des Geräts oder auch der Ausführung bestimmter Tätigkeiten. Die Anleitung ist eine Sammlung von Informationen über ein Gegenstand/eine Dienstleistung, ein Hinweis.

Leider widmen nicht viele Nutzer ihre Zeit der Gebrauchsanleitung Polaris Scrambler 500 2X4 International. Eine gute Gebrauchsanleitung erlaubt nicht nur eine Reihe zusätzlicher Funktionen des gekauften Geräts kennenzulernen, sondern hilft dabei viele Fehler zu vermeiden.

Was sollte also eine ideale Gebrauchsanleitung beinhalten?

Die Gebrauchsanleitung Polaris Scrambler 500 2X4 International sollte vor allem folgendes enthalten:
- Informationen über technische Daten des Geräts Polaris Scrambler 500 2X4 International
- Den Namen des Produzenten und das Produktionsjahr des Geräts Polaris Scrambler 500 2X4 International
- Grundsätze der Bedienung, Regulierung und Wartung des Geräts Polaris Scrambler 500 2X4 International
- Sicherheitszeichen und Zertifikate, die die Übereinstimmung mit entsprechenden Normen bestätigen

Warum lesen wir keine Gebrauchsanleitungen?

Der Grund dafür ist die fehlende Zeit und die Sicherheit, was die bestimmten Funktionen der gekauften Geräte angeht. Leider ist das Anschließen und Starten von Polaris Scrambler 500 2X4 International zu wenig. Eine Anleitung beinhaltet eine Reihe von Hinweisen bezüglich bestimmter Funktionen, Sicherheitsgrundsätze, Wartungsarten (sogar das, welche Mittel man benutzen sollte), eventueller Fehler von Polaris Scrambler 500 2X4 International und Lösungsarten für Probleme, die während der Nutzung auftreten könnten. Immerhin kann man in der Gebrauchsanleitung die Kontaktnummer zum Service Polaris finden, wenn die vorgeschlagenen Lösungen nicht wirksam sind. Aktuell erfreuen sich Anleitungen in Form von interessanten Animationen oder Videoanleitungen an Popularität, die den Nutzer besser ansprechen als eine Broschüre. Diese Art von Anleitung gibt garantiert, dass der Nutzer sich das ganze Video anschaut, ohne die spezifizierten und komplizierten technischen Beschreibungen von Polaris Scrambler 500 2X4 International zu überspringen, wie es bei der Papierform passiert.

Warum sollte man Gebrauchsanleitungen lesen?

In der Gebrauchsanleitung finden wir vor allem die Antwort über den Bau sowie die Möglichkeiten des Geräts Polaris Scrambler 500 2X4 International, über die Nutzung bestimmter Accessoires und eine Reihe von Informationen, die erlauben, jegliche Funktionen und Bequemlichkeiten zu nutzen.

Nach dem gelungenen Kauf des Geräts, sollte man einige Zeit für das Kennenlernen jedes Teils der Anleitung von Polaris Scrambler 500 2X4 International widmen. Aktuell sind sie genau vorbereitet oder übersetzt, damit sie nicht nur verständlich für die Nutzer sind, aber auch ihre grundliegende Hilfs-Informations-Funktion erfüllen.

Inhaltsverzeichnis der Gebrauchsanleitungen

  • Seite 1

    [...]

  • Seite 2

    P antone 425 C W ARNING Improper vehicle use can r esult in SEVERE INJUR Y or DEA TH. NEVER operate: S without pr oper training or instruction. S at speeds too fast for your skills or the conditions. S on public r oads - a collision can occur with another vehicle. S with a passenger - passengers affect balance and steering and incr ease risk of los[...]

  • Seite 3

    1 WELCOME Thank you for purch asing a Polaris vehicle, and welcome to our world- wide family of Polaris owners. W e proudly produce an exciting line of utility and recreati onal products. • Snowmobiles • All-terrain vehicles (A TVs) • Quadricycles • RANGER utility vehicles • V ictory motorcycles Always follow the instructions and recommen[...]

  • Seite 4

    2 POLARIS and POLARIS THE W A Y OUT are registere d trademarks of Pol aris Indus - tries Inc. Copyright 2008 Polaris Sales Inc. All inform ation contained within this publication is based on the latest product information at th e time of publication. Due to constant improvements in the design and quality of production compo nents, some minor discre[...]

  • Seite 5

    3 T ABLE OF CONTENTS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 F e atures and Controls . . . . . . . . . . . . . . . . . . . 22 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Emission Control Systems . . . . . . . . . . . [...]

  • Seite 6

    4 INTRODUCTION The following signal words and symbol s appear througho ut this manual and on your veh icle. Y our safety is involved when these words and sym- bols are used. Become familiar with their meanings before reading t he manual. The safety ale rt symbol indicates a potentia l personal injury hazard. W ARNING A W ARN ING indicates a hazardo[...]

  • Seite 7

    5 INTRODUCTION Failure to hee d the warnin gs and safety precaution s contained in this manu al can result in severe injury or death. This vehicle is not a toy and ca n be hazardous to operate. A collision or ro llover can occur quickly , even during routine maneuvers, if you fail to take proper precautions. • Read this ow ner ’s manual. Unders[...]

  • Seite 8

    6 INTRODUCTION V ehicle Identification Numbers Record your vehicle's identificatio n numbers and key number in the spaces provided. Remove the spare ke y and store it in a safe place. The ignition switch must be replaced if all keys are lost. V ehicle Model Number: ____________________________________ _______________ F rame VIN: ___ __________[...]

  • Seite 9

    7 SAFETY Safety T raining When you purcha sed your new Polaris v ehicle, your dealer o f fered a hands-on safety traini ng course. Y ou were also provi ded with printed materials that explain sa fe operatin g procedures. Review this informa- tion on a regular basis. If you purchased your vehicle from a party other than a Polaris dealer , please req[...]

  • Seite 10

    8 SAFETY Safe Riding Gear Always wear protective clothing to reduce the chance of injury . Helmet Always wear a helmet that meets or exceeds established safety stan- dards. Approved helmets in the USA and Ca na da bear a U.S. Department of T ransportation (DOT) label. Approved helmets in Europe, Asia and Oceania bear the ECE 22.05 label. The ECE ma[...]

  • Seite 11

    9 SAFETY Safe Riding Gear Eye Protection Do not depend on eyeglasses or sunglasses for eye protection. When- ever riding a Polaris vehicle, always wear shatterproof goggl es or use a shatterproof helmet face shield. Po laris recommends wearing approved Personal Protective Equ i pment (PPE) bearing markings such as VESC 8, V -8, Z87.1, or CE. Make s[...]

  • Seite 12

    10 SAFETY Operator Safety Failure to ope rate the vehicle properly can result in a collision, loss of control, accident or overturn, which may result in serious injury or death. Heed all safety warnings outlined in this section of the owne r ’s manual. See the OPERA TION section of the owner ’ s manual fo r proper operating procedures. Read and[...]

  • Seite 13

    11 SAFETY Operator Safety Handling Gasoline Gasoline is h ighly flammable and explosive under certain conditions. • Always exercise extreme cautio n whenever hand ling gasoline. • Always refuel with the engine stopped, and outdoors or in a well ventilated area. • Do not smoke or allow open flames or sparks in or near the area where refueling [...]

  • Seite 14

    12 SAFETY Operator Safety Never consume alcoho l or drugs before or while operating this vehicle. Keep both h ands on the ha ndlebars. Keep both feet on the footrests. Never carry a passenger . Th e purpose of the long se at is to allow the operator to shift position as needed during ope ration. It is not intended for carrying passengers.[...]

  • Seite 15

    13 SAFETY Operator Safety Never carry a passenger on the rear rack. Ejection from the vehicle or contact with moving component s can result in serious injury or death. Operating on paved surfaces may serious ly affect the handling and control of the Quadricycle and could result in loss of control, acci dent and/or injury . A void sudden turns o r s[...]

  • Seite 16

    14 SAFETY Operator Safety Always follow the procedures ou tlined in this manual for turning. Never turn sha rply at excessive speeds, which can lead to vehicle overturn. See page 37. Never attempt jumps or other stunts. Always follow the procedures ou tlined in this manual for driving th rough wate r . Never drive through deep or fast-flowing water[...]

  • Seite 17

    15 SAFETY Operator Safety Always follow the procedures ou tlined in this manual for driving on hills. See page 39. Never operate on hills too steep for this vehicle or for your abilities. Practice on smaller hills b efore attempting larg er hills. Avoid climbing hills steeper than 25 ° . Always follow the procedures ou tlined in this manual for dr[...]

  • Seite 18

    16 SAFETY Operator Safety Always use the size and type of tires specified for your vehicle. Maintain the proper tire pressure . Always travel slowly when ope rating on unfamiliar terra in. Use extra caution. Always follow the procedures outl ined in this manual for driving in reverse. See pa ge 45. Use caution when o perating on rough, slippery or [...]

  • Seite 19

    17 SAFETY Operator Safety Never operate this vehicle on a frozen body of wa ter . Never modify a Quadricycle through imprope r installation or use of accessories. Never exceed the stated load cap acity fo r your vehicle. Cargo must b e properly distributed and securely attached. Reduce spee d and follow the instructi ons in this manual for carrying[...]

  • Seite 20

    18 SAFETY Safety Labels and Locations W arning labe ls have been placed on the vehicle for your protec tion. Read and follow the instructions on each label carefully . If any of the labels shown in this ma nual dif fer from the la bels on your vehicle , always read and follow the instructio ns of the labels on the vehicle. If an informational or gr[...]

  • Seite 21

    19 SAFETY Safety Labels and Locations Discretionary W arning W ARNING • Never operate this A TV on HILLS steeper than 25 degrees 25 ° . T o pre- vent overturn on hilly terrain, use throttle and brakes gradually , and shift weight uphill. • REVERSE operation can be dangerous even at low speeds. S teering becomes difficult. T o prevent loss of c[...]

  • Seite 22

    20 SAFETY Safety Labels and Locations “No Passenger” W arning W ARNING NEVER ride as a p assenger . Passengers can cause a lo ss of control, resulti ng in SEVERE INJURY or DEA TH. 7175378 T ire Pressure/Load W arning W ARNING Improper tire pressure or overlo ading ca n cause loss of control. Loss of control can result in severe injury or death.[...]

  • Seite 23

    21 SAFETY Safety Labels and Locations Age 16 W arning W ARNING Operating this A TV if you are under the ag e of 16 increases your chance of severe injury or d eath. NEVER operate this A TV if you are under age 16. 7175374 Clutch Cover W arning W ARNING • Moving part s hazard und er belt-clutch gu ard. T o p revent serious injury , do not operate [...]

  • Seite 24

    22 FEA TURES AND CONTROLS Switches Override Switch This vehicle is equipped with a re verse sp eed limiter system. T o gain additional wheel speed while backing, release the throttle and press the override switch. W ARNING! Pressing the override switch while the throttle is open can cause loss of control, wh ich may result in seri ous injury or dea[...]

  • Seite 25

    23 FEA TURES AND CONTROLS Switches Headlight Switch Use the headlight switch to turn th e lights on and of f and to change the lights from high beam to low beam. The key must be in the ON position and the engine stop switch must be in the RUN position to operate the headlights. Indicator Light s W ith the engine running, verify the function of all [...]

  • Seite 26

    24 FEA TURES AND CONTROLS Throttle Lever Press the throttle lever to increase engine speed and vehicle movement. Release the lever to reduce engine sp eed and vehicle movement. Failure to check or ma intain proper operation o f the throttle system can resul t in an accident if the thrott le lever sticks during opera tion. Check the lever for proper[...]

  • Seite 27

    25 FEA TURES AND CONTROLS Brake Lever Squeeze the brake lever toward the handleb ar to apply the fron t and rear brakes. These brakes are hyd raulically activated d isc type br akes that a re activated by only one lever . Always test brake lever travel and master cylinder fluid level before riding. When squeezed, the lever should feel firm. Any spo[...]

  • Seite 28

    26 FEA TURES AND CONTROLS Parking Brake 1. Place the transmission in gear . 2. Squeeze and release the brake lever two or three times, then squeeze and hold. 3. Push the parking brake lock forward to engage the lock. 4. Release the brake lever . 5. T o release the parking brake lock, squeez e and release the brake lever . It will return to its unlo[...]

  • Seite 29

    27 FEA TURES AND CONTROLS Auxiliary Foot Brake Aggressively applying the auxi liary r ear brake when backing down a hill may cause rear tipover , which could result in serious injury or death. Never back down a hill. Use caution when applying the a uxiliary brake. Do not aggressively a pply the auxiliary brake when going forward. The rear wheels ma[...]

  • Seite 30

    28 FEA TURES AND CONTROLS Choke The choke assists in starting a cold engine. Refer to the engine starting procedure on page 34 for correct ch oke and throttle settings during start- ing. Fuel T ank Cap Always refuel with the engine stopped, and outdoo rs or in a well ventilated area. Refuel on a level surface. Remove the fuel tank cap to add fuel t[...]

  • Seite 31

    29 FEA TURES AND CONTROLS T r ansmission Gear Selector The transmission gear selector is located on the right side of the vehicle. F: Forward Gear N: Neutral R: Reverse T o shift gears, brake to a complete stop. When the engine is id ling, move the lever to the desired gear . NOTICE: Shifting gears with the engine speed above idle or while th e veh[...]

  • Seite 32

    30 OPERA TION Failure to ope rate the vehicle properly can result in a collision, loss of control, accident or overturn, which may result in serious injury or death . Read and understand all safety warnings outlined in the safety section of this owner ’ s manual. Break-In Period The break-in p eriod for your new Polaris vehicle is the first ten h[...]

  • Seite 33

    31 OPERA TION Break-In Period Engine and Drivetrain Break-in 1. Fill the fuel tank with gasoline. See page 28. Always exercise extreme caution whenever handling gasoline. 2. Check the oil level. See page 56. Add oil as n eeded to maintai n the level in the proper range. 3. Drive slowly at first. Select an op en area t hat allows room to famil- iari[...]

  • Seite 34

    32 OPERA TION Safe Operation Practices 1. Complete the recommen ded safety training be fore operating this vehicle. See page 7. 2. Do not allow any one under 16 year s of age to operate this vehicle. Do not allow anyone w ith cognitive or physical di sabilities to oper- ate this vehicl e. 3. Never carry a pa ssenger on th is vehicle. 4. Engine ex h[...]

  • Seite 35

    33 OPERA TION Pre-Ride Checklist Failure to inspect and verify that th e vehicle is in safe operating condi- tion before operating increases the risk of an accident. Always inspect the vehicle before each use to make sure it's in safe operating condition. Item Remarks P age Brake system/lever travel Ensure proper operation 25 64 Brake fluid En[...]

  • Seite 36

    34 OPERA TION S t arting the Engine 1. Position the vehicle on a level su rface outdoors or in a well-venti- lated area. 2. Place the transmission in neutral. 3. Lock th e parking br ake. Tip : The starter interlock will prevent the eng ine from starting if the transmissi on is in gear and the brake is not engaged. 4. T urn the fuel valve on. 5. Si[...]

  • Seite 37

    35 OPERA TION S t arting the Engine 9. T urn the ignition key past the ON position to engage t he starter . Activate the starter for a maximum of five seconds, releasing the key when the en gine starts. NOTICE: Operating the vehicle immediate ly after st arting could cause engine damage. Allow the engine to warm up for several minutes before operat[...]

  • Seite 38

    36 OPERA TION Driving Procedures 1. W ear a helmet and eye protection. See page 8. 2. Sit upright. Keep your feet o n th e footrests. Keep both hands on the handlebars. 3. Squeeze the brake lever . 4. S tart the engine and allow it to warm up. 5. Shift the transmission into gear . 6. Check you r surroundings and determine your path of travel. 7. Re[...]

  • Seite 39

    37 OPERA TION T urning the V ehicle T o turn, steer in the direction of the turn, leaning your upper body to the inside of the turn wh ile supporting you r weight on the outer fo otrest. The same leaning technique should be used for turn ing in reverse. Practice making turns at s low speeds before attempting to turn at faster speeds. T urning impro[...]

  • Seite 40

    38 OPERA TION Driving on Slippery Surfaces Whenever riding on slippery surfaces such as wet trails or loose gravel, or during freezin g weather , follow these precautions: 1. Do not operate on excessively ro ugh, slippery or loos e terrain. 2. Slow down when entering slippery areas. 3. Maintain a high level of alertne ss, reading the trail and avoi[...]

  • Seite 41

    39 OPERA TION Driving Uphill Braking and handling are greatly af fe cted when operating in hilly ter- rain. Imprope r procedure cou ld cause loss of control or overturn. When- ever traveling uphill, fo llow these precautions: 1. Drive straight uphill. 2. A void steep hills (25 ° maximum). 3. Always check the ter- rain carefully before ascending an[...]

  • Seite 42

    40 OPERA TION Driving on a Sidehill (Sidehilling) Driving on a sidehill is not recommended. Improper proced ure could cause loss of control or overturn. A v oid crossing the side of any hill unless absolutely necessary . If crossing a sidehill is unavoidable , follow these precautions: 1. Slow down. 2. A void hills with excessively slippery or loos[...]

  • Seite 43

    41 OPERA TION Driving Downhill When driving downhill, follow these precautions: 1. A void steep hills (25 ° maximum). 2. A void hills with excessively slippery or loose surfaces. 3. Shift body weight uph ill. 4. Drive straight downhill. 5. Slow down. Never go down a hill at high speed. 6. A void going down a hill at an angle, which can cause the v[...]

  • Seite 44

    42 OPERA TION T urning Around on a Hill (K-T urn) If the vehicle stalls while climbing a hill, never back it down the hill! Use the K-turn to turn around. 1. S top and lock the p arking brake while keeping body weight up hill. 2. Leave the transmission in forward and shut off the engine. 3. Dismount on the uphill side of the ve hi cle, or on the le[...]

  • Seite 45

    43 OPERA TION Driving Through W ater Y our Polaris vehicle can operate through water with a maximum recom- mended dep th equal to the botto m of the footrests. Follow these proce- dures when operating through water: 1. Determine water depths and cu rrent before entering water . 2. Choose a crossing where both banks have gradual inclines. 3. A v oid[...]

  • Seite 46

    44 OPERA TION Driving Over Obst acles Follow these precautions when operating over obstacles: 1. Always check for obstacles before operating in a new area. 2. Be alert. W atch the terrain. Use extra caution 3. Never operate over large obstacles. 4. A void hazards such a s logs, rocks and low branches.[...]

  • Seite 47

    45 OPERA TION Driving in Reverse Follow these precautions when operating in reverse: 1. Always check for obstacles or peop le behind the vehicle. 2. Always avoid ba cking downhill. 3. Back slowly . 4. Apply the brakes lightly for stopping. 5. A void turning at sharp angles. 6. Never open the throttle suddenly . 7. Do not use the override switch unl[...]

  • Seite 48

    46 OPERA TION Hauling Cargo Overloading the vehi cle or carryi ng or to wing cargo improperl y can alte r vehicle handling and may cause loss of control or brake instability , which can result in serious injury or death. Always follo w these p recautions when hauling carg o: REDUCE SPEED AND ALLOW GREA TER DIST ANCES FOR BRAKING WHEN HAULING CARGO.[...]

  • Seite 49

    47 OPERA TION Hauling Cargo Load Distribution Accessory racks and hitches are available from your Polaris dealer . Read and understand the lo ad distribu- tion warni ngs listed on the vehicle warning labels. Never exceed the specified weights. Carg o weight sh ould be evenly distributed (1/3 on the front rack and 2/3 on the rear rack) and mounted a[...]

  • Seite 50

    48 OPERA TION Parking on an Incline A void parking on an incline. If it' s unavoidable, follow these precau- tions: 1. S top the engine. 2. Place the transmission in gear . 3. Lock th e parking br ake. 4. Always block the rear wh eels on the downhill side. 5. T urn the fuel valve off.[...]

  • Seite 51

    49 EMISSION CONTROL SYSTEMS Noise Emission Control System Do not modify the engine, intake or exhaust components, as doing so may affect compliance with gover nmental noise level requirements. Exhaust Emission Control System The emissions from the exhaust of this vehicle are controlled by engine design, including factory-set fuel de livery and igni[...]

  • Seite 52

    50 MAINTENANCE Periodic Maintenance Chart Careful periodic maintenance will help keep your vehicle in the safest, most reliable condition. Inspectio n, adjustment and lubrication of important components are explained in the periodic ma intenance ch art. Inspect, clean, lubricate, adjust and replace parts as nece ssary . When inspection reveals the [...]

  • Seite 53

    51 MAINTENANCE Periodic Maintenance Chart Improperly performing the procedures marked with a  could re sult in component failure and cause an accid ent, wh ich may resu lt in serious injury or death. Always have an authorize d Pola ris dealer perform these services. Maintenance Chart Key X Perform these operations more of ten for vehicles subjec[...]

  • Seite 54

    52 MAINTENANCE Periodic Maintenance Chart Perform all services at whiche ver main tenance interval is r eached first. X Perform these procedures more often fo r vehicles subjected to severe use. E Emission-Related Service Q Have an authorized Polaris dealer perform these services. Item Maintenance Interval (whichever comes first) Remarks Hours Cale[...]

  • Seite 55

    53 MAINTENANCE Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) Remarks Hours Calendar Miles (Km) X E Engine oil change (break-in) 25 1 M 250 (400) P erform a break-in oil change X General lubrication 50 3 M 500 (800) Lubricate all fittings, pivots, cables, etc. Carburetor float bowl 50 6 M 500 (800) Drain bowl periodica[...]

  • Seite 56

    54 MAINTENANCE Periodic Maintenance Chart X Perform these procedures more often fo r vehicles subjected to severe use. E Emission-Related Service Q Have an authorized Polaris dealer perform these services. Item Maintenance Interval (whichever comes first) Remarks Hours Calendar Miles (Km) Exhaust muffler/ pipe 100 12 M 1000 (1 600) Inspect Q E Spar[...]

  • Seite 57

    55 MAINTENANCE Lubrication Guide Check and lubricate all components at the intervals outlined in the Peri- odic Maintenance Chart beginning on page 50. Items not listed in the chart should be lubricated at the General Lubrication interval. Item Lube Method Engine Oil PS-4 PLUS P erformance Synthetic 2W -50 See page 56. Brake Fluid DOT 4 Only See pa[...]

  • Seite 58

    56 MAINTENANCE Engine Oil Oil Recommendations Polaris recommends the use of Polaris PS-4 PLUS Performance Syn- thetic 2W -50 4-cycle oil or a similar oil for thi s engine. Oil may need to be changed more frequently if Polari s oil is not used. Always use 2W -50 oil. Follow the manufacturer's re commendatio ns for ambient tempera- ture operatio[...]

  • Seite 59

    57 MAINTENANCE Oil and Filter Change Always change the oil and filter at th e intervals outlined in the Periodic Maintenance Chart beginning on page 50. Always change the oil filter whenever changi ng oil. 1. Position the vehicle on a level surface. Clean the area around the drain plug at the bottom of the oil tank and the bottom of the engine. 2. [...]

  • Seite 60

    58 MAINTENANCE Oil and Filter Change 8. Place towels under the oil filter . Using an oil filter wrench, turn the filter counterclockwise to remove it. 9. Lubricate the gasket on the new filter with a film of new engine oil. Check to make sure the gasket is in good condition. Make sure the gasket from the old filter is not still on the engine. 10. I[...]

  • Seite 61

    59 MAINTENANCE Oil and Filter Change Oil Pump Priming This priming procedure must be performed when ever the oil hose connection between the oil tank and pump inlet has been disconnected. 1. Clamp or pin ch off the vent line approximately two inches (5 cm) from the oil tank, between the end of the oil tank vent fitting and the vent line's pres[...]

  • Seite 62

    60 MAINTENANCE T r ansmission Oil Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart be ginning on page 50. Maintain the oil level within the SAFE oper ating range on the dipstick. T ransmission Oil Recommendations Oil Check 1. Position the vehicle on a level surface. 2. The transmission oil dip[...]

  • Seite 63

    61 MAINTENANCE T r ansmission Oil Oil Change 1. Position the vehicle on a level surface. 2. Place a drain pan beneath the transmission oil drain plug area. 3. Loosen the jam nut. 4. T urn the adjuster bolt in to allow the removal of the drain plug. 5. Remove the d rain plug and wipe the magnetic end clean to remove accumulated metallic filings. 6. [...]

  • Seite 64

    62 MAINTENANCE Brakes Brake Fluid An over-full master cylinder may cause brake drag or br ake lock-up, which co uld result in an accident. Maintain brake fluid at the recommended level. Do not overfill. Once open, a bottle of br ake fluid absorb s moisture from the air , which ca uses the boiling temperature of the brake flui d to drop. This can le[...]

  • Seite 65

    63 MAINTENANCE Brakes Brake Fluid (Hand Brake) Check the brake fluid level in the master cylinder before each u se of the vehi cle. The maste r cylinder is located on the left handlebar . Maintain the fluid level 1/4" (6 mm) below the top edge of the master cylinder . Do not overfill. 1. Position the vehicle on a level surface. Make sure the h[...]

  • Seite 66

    64 MAINTENANCE Brakes Brake Check Perform the followin g checks to keep the brake systems in good operating condition. Check more often if brakes are used heavily during normal opera- tion. 1. Always keep foot brake flu id at an adequate level. Check the foot brake system regularly for fluid leaks. 2. Check the brakes for excessive travel or spongy[...]

  • Seite 67

    65 MAINTENANCE T o e Alignment Use the following procedure to check the toe alignment of the vehicle. The recommended toe alignm ent is 3-6 mm toe out. W ARNING! Severe injury or death can result from improper to e alignment and adjustment. Do not attemp t to adjust ti e rod alignment. Al l tie rod adjustments should be performed by an auth orized [...]

  • Seite 68

    66 MAINTENANCE S teering Assembly Check the steering assembly of the vehicle periodically for loose nuts and bolts. If loose nuts and b olts are found, see your Polaris dealer for service before operating the vehicle. Rear Suspension The rear suspension spring preload and shock compression damping may be adjusted to suit dif ferent riding condi- ti[...]

  • Seite 69

    67 MAINTENANCE Throttle Cable Freeplay Adjust throttle cable freeplay at the handlebar . 1. Slide the boots of f the inline cable adjuster sleeve. Loosen the adjuster locknut. 2. T urn the adju ster until 1.6-3 mm of freeplay exists at the lever . Move the throttle lever back and forth several times while adjusting. 3. T ighten the lock nut and sli[...]

  • Seite 70

    68 MAINTENANCE Handlebars W ARNING! Improper adjustme nt of the handleba rs or incorrect torqui ng of the adjuster block tightenin g bolts can caus e limited steeri ng or loosening of the handlebars, resulti ng in loss of control and serious injury or death. Follow the adjustment procedures exactly , or see your Polaris dealer fo r service. The han[...]

  • Seite 71

    69 MAINTENANCE Carburetor Y our Polaris vehicle is calibrated at the factory for optimal performance at altitudes ranging from zero to 1800 meters and at temperatures of 4 degrees C. or highe r . Above 1800 me ters the engine air/fuel mixture becomes too rich and the engine lo ses approximately 3% of its powe r for each 300 meter incr ease in eleva[...]

  • Seite 72

    70 MAINTENANCE Drive Chain Drive Chain Lubrication The drive ch ains are equip ped with o-ring-sealed, permanently greased pins and rollers. Howe ver , the outer surfaces of the roller must be lubri- cated. Always inspect the drive chain prior to operating the vehicle. Check for damaged or missing o-rings or dama ged rollers. Also check for correct[...]

  • Seite 73

    71 MAINTENANCE Drive Chain Rear Drive Chain Slack Check the amount of chain slack in three dif ferent locations by moving the vehicle slightly forward to gain slack at the top side of the rear chain. Measure the chain slack at th e tightest of the three positions. At this point the chain should have 3/16" -3/8" (5 mm - 10 mm) deflection. [...]

  • Seite 74

    72 MAINTENANCE Drive Chain Rear Drive Chain Slack 6. Roll the vehicle forward or back- ward to adjust the chain slac k to the proper tension. See the illustration for proper splice link clip opening position . 7. T ighten the eccentric locking bolts to 30 ft. lbs. (41 Nm) for machines without the hitch and 45 ft. lbs. (61 Nm) for machines with a hi[...]

  • Seite 75

    73 MAINTENANCE Cooling System The engin e coolant leve l is controlled, or main tained, by the recovery system. The recovery system compon ents are the reco very bottle, the radiator filler neck, the radiator pressure cap and the connecting hose. As coolant operating temperature increases , the expa nding (heated) excess coolant is forced out of th[...]

  • Seite 76

    74 MAINTENANCE Cooling System Radiator Coolant T o ensure that the coolant maintain s its ability to prot ect the engine, Polaris recommends that you drain the system completely every two years and add a fresh mixture of antifreeze and water . Replace the coolant any time the coo ling system has been drained for maintenance or repair . If the recov[...]

  • Seite 77

    75 MAINTENANCE Light s Poor lighting can result in reduced visibility when driving. Headlight and taillight lenses become dirty duri ng normal operation. Clean lights frequently and rep lace burned out lamps promptly . Always make sure lights are adjusted properly for best visibility . Headlamp Replacement When servicing a ha logen lamp, don't[...]

  • Seite 78

    76 MAINTENANCE Light s T aillight/Brakelight Lamp Replacement 1. Remove the taillight lens cover mounting screws. Remove the lens cover and gasket and set aside for reassembly . 2. Remove the lamp. 3. Apply dielectric grease to the socket and install the new lamp. 4. T est the taillight/brake light for proper operation. 5. Reinstall the gasket and [...]

  • Seite 79

    77 MAINTENANCE Ti r e s Operating your veh icle with worn tires, improperl y inflated tires, non-standard tires or impro perly installed tires will affect vehicle h andling and could cause an accident resulting in serious injury or death . Always follow all tire maintenance procedures as outlined in this manua l a nd on the labels on the vehicle. A[...]

  • Seite 80

    78 MAINTENANCE Ti r e s Wheel Removal 1. Position the vehicle on a level su rface. Place the tr ansmission in gear . Lock the parking brake. 2. Loosen the wheel nuts slightly . 3. Safely place jackstands under the vehicle. 4. Remove the wheel nut s. Remove the wheel. Wheel Inst allation 1. Place the wheel on the wheel hub with the valve stem toward[...]

  • Seite 81

    79 MAINTENANCE Ti r e s Wheel Nut T orque Specifications Check the wheel nut torques occasional ly and when they 've been loos- ened for service. Item T orque Spe cification F ront Wheel Nuts 27 ft. lbs. (37 Nm) Rear Wheel Nuts 50 ft. lbs. (68 Nm) Rear 50 ft. lbs. (68 Nm) Fr o n t 27 ft. lbs. (37 Nm)[...]

  • Seite 82

    80 MAINTENANCE Air Filter 1. Position the vehicle on a level su rface. Place the tr ansmission in gear . Lock the parking brake. 2. Remove the seat. 3. Release the air box cover clips, and remove the air box cover . 4. Loosen the clamp and remove the filter . 5. Remove the pre-filter from the main filter . 6. W ash the pre-filter in soapy water , t[...]

  • Seite 83

    81 MAINTENANCE Breather Filter 1. Remove the clamps and pull the breather filter out of the hoses. It's not necessary to remove the lower hose from the engine. 2. Inspect the filter for debris. Blow gently through the filter in the direction of the arrow to check for clog ging. Replace if needed. 3. Check the hoses for cracks, deterioration, a[...]

  • Seite 84

    82 MAINTENANCE Spar k P l u g s S p ark Plug Recommendations Refer to the specifi cations section beginning on page 102 for the recom- mended spark pl ug type and gap for you r vehicle. NOTICE: Using non-recommended spark plugs can result in serious engine damage. Always use Po laris-recommended spark plugs. S p ark Plug Inspection Check the spark [...]

  • Seite 85

    83 MAINTENANCE Spar k P l u g s S p ark Plug Condition Normal Spar k Plug The normal insulator tip is gray , ta n or light brown. There will be few combustion deposits. The electrodes are not burned or eroded. This indi- cates the proper type and heat range for the engine and the service. The tip should not be flaky and wh ite. A white insulator ti[...]

  • Seite 86

    84 MAINTENANCE V ehicle Immersion If the vehicle stops while fully submerged, major engine dama ge can result if the machine is not thor oughl y inspected. T a ke the vehicle to your dealer before startin g the engine. If it's impossible to take your vehicle to a dealer before starting it, fol- low the steps outlined below . 1. Move the vehicl[...]

  • Seite 87

    85 MAINTENANCE S p ark Arrestor Failure to heed the followi ng warnings while servicing the spark arrestor could result in serious injury or death. Ne ver run the engine in an enclosed area. Remove any combusti ble materials from the a rea. Wear eye protection and leather work gloves. Do not stand behind or in front of the vehicle while purging. Ne[...]

  • Seite 88

    86 MAINTENANCE P VT System Failure to comply with the instructions in this warning can resul t in severe injury or death. Do not modify any component of the PVT system. Doing so may reduce i ts strength so that a failure ma y occur at a high speed. The PVT system has be en precision balanced. Any modi fication will cause the system to be out of bal[...]

  • Seite 89

    87 MAINTENANCE P VT System The basic operation of the Polaris PVT system is dependent on engine speed and vehicle torque requiremen ts. As engine speed increases, the force exerted on the movable drive sheave by the flyweights also increases. This, in turn, increases th e amount of pinch applied to the drive belt. Similarly , if the engine speed de[...]

  • Seite 90

    88 MAINTENANCE P VT System P VT Drying There may be some instances w hen wate r is accidently ingested into the PVT system. Use the following instructions to dry it out before operat- ing. 1. Move the vehicle out of the water . 2. Remove the PVT drain plug. Allo w the water to drain completely . Reinstall the drain plug. 3. S tart the engine. Place[...]

  • Seite 91

    89 MAINTENANCE Battery Improperly connecting or discon necting battery cables can resul t in an explosion and cause serious injury or death. When removing the battery , alw ays disconnect the negative (bl ack) cable first. When reinstalling the battery , always connect the negative (black) cable last. Battery electrolyte is poisono us. It contains [...]

  • Seite 92

    90 MAINTENANCE Battery Battery Removal 1. Place the transmission in gear . 2. Lock th e parking br ake. 3. Disconnect the battery hold-down strap. 4. Remove the battery cover . 5. On conventional batteries, re move the battery vent tube. 6. Disconnect the black (negative) battery cable first. 7. Disconnect the red (positive) battery cable last. 8. [...]

  • Seite 93

    91 MAINTENANCE Battery Battery Inst allation Using a new battery that has not been fully char ged can damage the bat- tery and result in a shorter life. It ca n also hinder vehicle performance. Follow the battery char ging instructio ns on page 93 before installing the battery . 1. Ensure that the battery is fully char ged. 2. Place the battery in [...]

  • Seite 94

    92 MAINTENANCE Battery Batter y S torage Whenever the vehicle is not used for a period of three months or more, remove the battery from the vehicle, ensure that it's fully char ged, and store it out of the sun in a cool, dry place. Check battery voltage each month during s torage and recha r ge as needed to mainta in a full charge. Tip : Power[...]

  • Seite 95

    93 MAINTENANCE Battery Battery Charging (Conventional Battery) 1. Remove the battery from the vehi cle to prevent d amage from leak- ing or spilled ele ctrolyte during cha r ging. Se e page 90. 2. Char ge the battery with a charging output no lar ger than 1/10 of the battery’ s amp/hr rating. Char ge as needed to ra ise the specific grav- ity to [...]

  • Seite 96

    94 MAINTENANCE Battery Battery Charging (Sealed Battery) Always verify battery condition befo re and 1-2 hours after the end of charging. State of Charge V oltage Action Charge T ime (Using constant current charger @ standard amps specifi ed on top o f battery) 100% 12.8-13.0 volts None, check at 3 mos. from date of manufacture None required 75%-10[...]

  • Seite 97

    95 MAINTENANCE Cleaning and S torage W ashing th e V ehicle Keeping the vehicle clean will ex tend the life of components. NOTICE: High water pressure may damage components. Polaris recommends washing the vehicle by hand or with a g arden hose, using mild soap. Certain products, including insect repellents and chemicals, will damage plastic surface[...]

  • Seite 98

    96 MAINTENANCE Cleaning and S torage W ashing the V ehicle If a high pressure water system is u sed for cleaning (not recommended), exercise extreme caution. The wa ter may da mage components. A void directing the water stream at the following items: If an informational or graphic label becomes illegible or comes of f, con- tact your Polaris dealer[...]

  • Seite 99

    97 MAINTENANCE Cleaning and S torage Chrome Wheel Care (if equipped) Proper maintenance will protect chrome wheels from corrosion, pre- serve wheel life and ensure a “like new” appearance for many ye ars. Chrome wheels exposed to road salt (or salt in the air in coastal areas) are more susceptible to corrosion if not properly cleaned. C lean ch[...]

  • Seite 100

    98 MAINTENANCE Cleaning and S torage Sto r a g e Ti ps NOTICE: S tarting the engine during the storage perio d will disturb the protective film created by fogging and damage could occur . Never start the engine during the stora ge period. Clean the Exterior Make any necessary re pairs and clean the vehicle as recommended. See page 95. Stabilize the[...]

  • Seite 101

    99 MAINTENANCE Cleaning and S torage Sto r a g e Ti ps Fluid Levels Inspect the fluid levels. Chan ge fluids as reco mmended in the Pe riodic Maintenance Chart beg inning on page 50. • T ransmission • Brake fluid (change every two years and any time the fluid looks dark or contaminated) • Coolant (test strength/fill) F og the Engine 1. T reat[...]

  • Seite 102

    100 MAINTENANCE Cleaning and S torage Sto r a g e Ti ps Inspect and Lubricate Inspect all cables a nd lubricate all areas of the vehicle as recommended in the Periodic Maintenance Chart beginn ing on page 50. Battery Storage See page 92-94 for sto rage and char ging procedures. Storage Area/Covers 1. Make sure tire pressure is at specification. 2. [...]

  • Seite 103

    101 MAINTENANCE T ransporting the V ehicle Follow these procedures when transporting the vehicle. 1. S top the engine. 2. Place the transmission in gear . 3. Lock th e parking br ake. 4. T urn the fuel valve off. 5. Secure the fuel cap, oil cap and seat. 6. Remove the key to preven t loss during transporting. 7. Always tie the frame of the vehicle [...]

  • Seite 104

    102 SPECIFICA TIONS * Based on EU Directive 76/432/EC Scrambler 500 2X4 Maximum W eight Capacity 305 lbs. (138 kg) (includes weight of opera- tor , car go and accessories) Dry W e ight 530 lbs. (240 kg) Fuel Capacity 3.5 gal. (13.2 l) Engine Oil Capacity 2 qts. ( 1.9 l) T ransmission Oil 1 1.3 oz. (334 ml) Coolant 2.25 qts. (2.13 l) Front Rack Capa[...]

  • Seite 105

    103 SPECIFICA TIONS Jetting Chart Clutching Ch art Scrambler 500 2X4 Driving System T ype PVT (Polaris V ariable T ransmission) Shift T ype Side Lever (F/N/R) Gear Reduction, Reverse 3 .05:1 Gear Reduction, Forward 2.68:1 Drive Ratio, Final 12/36 76P Drive Chain 520 O-Ring T ires/Pressure, Front 23 x 7-10 (4 psi/27.6 kPa) T ires/Pressure, Rear 22 x[...]

  • Seite 106

    104 POLARIS PRODUCTS P art # Description Engine L ubricant 2870791 Fogging Oil (12 oz. Aerosol) 2876244 PS-4 PLUS Performance Synthetic 2W-50 4-Cycle Oil (qt./.95 l) 2876245 PS-4 PLUS Performance Synthet ic 2W-50 4-Cycle Oil (gal./3.8 l) Gearcase / T r ansmission Lubricants 2873602 Premium AGL Sy nthetic Gear case Lubricant (q t./.95 l) 2873603 Pre[...]

  • Seite 107

    105 TROUBLESHOOTING Drive Belt Wear/Burn Possible Cause Solution Starting out going up a steep in cline Use low range (if equipped) or turn around using the K- turn (see page 42). Driving at l ow RPM or ground speed (3-7 MPH) Drive at a higher speed or use low range (if equipped) more frequently . Insufficient warm-up at low ambie nt tempera- tures[...]

  • Seite 108

    106 TROUBLESHOOTING Engine Doesn't T urn Over Engine T urns Over , Fails to St art Engine Backfires Possible Cause Solution T ripped circuit breake r Reset the breaker Low battery voltage Rechar ge the battery to 12.8 VDC Loose battery connections Chec k all connections and tighten Loose solenoid connections Chec k all connections and tighten [...]

  • Seite 109

    107 TROUBLESHOOTING Engine Pings or Knocks Engine Runs Irregularl y , St alls or Misfires Possible Cause Solution Poor quality or low octane fu el Replace w ith recommende d fuel Incorrect ignition timing See your dealer Incorrect spark plug gap or heat range Set gap to specs or replace plugs Idle set too low Adjust idle speed Possible Cause Soluti[...]

  • Seite 110

    108 TROUBLESHOOTING Engine S top s or Loses Power Possible Cause Solution Out of fuel T urn fuel valve to reserve, refuel Kinked or plugged fuel vent line Inspect and replace W ater is present in fuel Replace with new fuel Overuse of chok e Inspect , clea n and/or replace spark p lugs Fouled or defective spark plug(s) Insp ect, clean and/o r replac[...]

  • Seite 111

    109 W ARRANTY LIMITED W ARRANTY Polaris Industries Inc., 2100 Highway 55, Medina, MN 55340, gives a TWO YEAR LIMITED W ARRANTY on all components of the Polaris Quadricycle ag ainst defects in material or workma nshi p. This warranty covers the parts and labor char ges for repair or replacement of defective parts which are cove r ed by this warranty[...]

  • Seite 112

    110 W A RRANTY LIMIT A T IONS OF W ARRANTIES AND REMEDIES ALL IMPLIED W ARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED W ARRANTIES OF MERCHANT ABILITY AND FITNESS FOR A P AR- TICULAR PURPOSE) ARE LIMITED IN DURA TION TO THE ABOVE TWO YEAR W ARRANTY PERIOD. POLARIS FUR THER DISCLAIMS ALL EXPRES S W ARRANTIES NOT ST A TED IN THIS W ARR ANTY . So[...]

  • Seite 113

    111 MAINTENANCE LOG DA TE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COM MENTS[...]

  • Seite 114

    112 MAINTENANCE LOG DA TE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMM ENTS[...]

  • Seite 115

    11 3 INDEX A Air Filt er . . . . . . . . . . . . . . . . . . . . . . 80 B Battery . . . . . . . . . . . . . . . . . . . . 89-94 Charging (Conventional) . . . . . 93 Charging (Sealed) . . . . . . . . 93-94 Fluid (Conventional) . . . . . . . . . 92 Installat ion . . . . . . . . . . . . . . . . 91 Removal . . . . . . . . . . . . . . . . . . 90 Storage[...]

  • Seite 116

    11 4 INDEX I Idle RPM Adjus tment . . . . . . . . . . . 69 Immersion . . . . . . . . . . . . . . . . . . . . 84 Indicator L ights . . . . . . . . . . . . . . . . 23 J Jetting Chart . . . . . . . . . . . . . . . . . . 103 K Key Switch. . . . . . . . . . . . . . . . . . . . 22 K-Turn . . . . . . . . . . . . . . . . . . . . . . . 42 L Lights . . . . .[...]

  • Seite 117

    11 5 INDEX T Throttle Cable Freeplay . . . . . . . . . . 67 Throttle Lever . . . . . . . . . . . . . . . . . . 24 Tires . . . . . . . . . . . . . . . . . . . . . . 77-79 Tread Depth . . . . . . . . . . . . . . . 77 Wheel and Hub Tightening . . . . 77 Wheel Install ation . . . . . . . . . . . 78 Wheel Nu t Torque . . . . . . . . . . 79 Wheel Rem ova[...]