NCT Group NCT 2000T Bedienungsanleitung

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Richtige Gebrauchsanleitung

Die Vorschriften verpflichten den Verkäufer zur Übertragung der Gebrauchsanleitung NCT Group NCT 2000T an den Erwerber, zusammen mit der Ware. Eine fehlende Anleitung oder falsche Informationen, die dem Verbraucher übertragen werden, bilden eine Grundlage für eine Reklamation aufgrund Unstimmigkeit des Geräts mit dem Vertrag. Rechtsmäßig lässt man das Anfügen einer Gebrauchsanleitung in anderer Form als Papierform zu, was letztens sehr oft genutzt wird, indem man eine grafische oder elektronische Anleitung von NCT Group NCT 2000T, sowie Anleitungsvideos für Nutzer beifügt. Die Bedingung ist, dass ihre Form leserlich und verständlich ist.

Was ist eine Gebrauchsanleitung?

Das Wort kommt vom lateinischen „instructio”, d.h. ordnen. Demnach kann man in der Anleitung NCT Group NCT 2000T die Beschreibung der Etappen der Vorgehensweisen finden. Das Ziel der Anleitung ist die Belehrung, Vereinfachung des Starts, der Nutzung des Geräts oder auch der Ausführung bestimmter Tätigkeiten. Die Anleitung ist eine Sammlung von Informationen über ein Gegenstand/eine Dienstleistung, ein Hinweis.

Leider widmen nicht viele Nutzer ihre Zeit der Gebrauchsanleitung NCT Group NCT 2000T. Eine gute Gebrauchsanleitung erlaubt nicht nur eine Reihe zusätzlicher Funktionen des gekauften Geräts kennenzulernen, sondern hilft dabei viele Fehler zu vermeiden.

Was sollte also eine ideale Gebrauchsanleitung beinhalten?

Die Gebrauchsanleitung NCT Group NCT 2000T sollte vor allem folgendes enthalten:
- Informationen über technische Daten des Geräts NCT Group NCT 2000T
- Den Namen des Produzenten und das Produktionsjahr des Geräts NCT Group NCT 2000T
- Grundsätze der Bedienung, Regulierung und Wartung des Geräts NCT Group NCT 2000T
- Sicherheitszeichen und Zertifikate, die die Übereinstimmung mit entsprechenden Normen bestätigen

Warum lesen wir keine Gebrauchsanleitungen?

Der Grund dafür ist die fehlende Zeit und die Sicherheit, was die bestimmten Funktionen der gekauften Geräte angeht. Leider ist das Anschließen und Starten von NCT Group NCT 2000T zu wenig. Eine Anleitung beinhaltet eine Reihe von Hinweisen bezüglich bestimmter Funktionen, Sicherheitsgrundsätze, Wartungsarten (sogar das, welche Mittel man benutzen sollte), eventueller Fehler von NCT Group NCT 2000T und Lösungsarten für Probleme, die während der Nutzung auftreten könnten. Immerhin kann man in der Gebrauchsanleitung die Kontaktnummer zum Service NCT Group finden, wenn die vorgeschlagenen Lösungen nicht wirksam sind. Aktuell erfreuen sich Anleitungen in Form von interessanten Animationen oder Videoanleitungen an Popularität, die den Nutzer besser ansprechen als eine Broschüre. Diese Art von Anleitung gibt garantiert, dass der Nutzer sich das ganze Video anschaut, ohne die spezifizierten und komplizierten technischen Beschreibungen von NCT Group NCT 2000T zu überspringen, wie es bei der Papierform passiert.

Warum sollte man Gebrauchsanleitungen lesen?

In der Gebrauchsanleitung finden wir vor allem die Antwort über den Bau sowie die Möglichkeiten des Geräts NCT Group NCT 2000T, über die Nutzung bestimmter Accessoires und eine Reihe von Informationen, die erlauben, jegliche Funktionen und Bequemlichkeiten zu nutzen.

Nach dem gelungenen Kauf des Geräts, sollte man einige Zeit für das Kennenlernen jedes Teils der Anleitung von NCT Group NCT 2000T widmen. Aktuell sind sie genau vorbereitet oder übersetzt, damit sie nicht nur verständlich für die Nutzer sind, aber auch ihre grundliegende Hilfs-Informations-Funktion erfüllen.

Inhaltsverzeichnis der Gebrauchsanleitungen

  • Seite 1

    NCT ® 100T NCT ® 990T NCT ® 2000T Con tro ls for La the s Operator`s Manual Val i d f r om sof t ware ver si on x .057[...]

  • Seite 2

    Pro duced and devel oped b y NCT Automation kf t . H1148 Budapest Fogarasi út 7 : Let ters: H1631 Bp. pf .: 26 F Phone: (+36 1) 467 63 00 F Fax :(+36 1) 363 6605 E - ma il: nct @nct . hu Ho m e Page: www. n ct .hu[...]

  • Seite 3

    Co nt ent s Intr oduc tion ............................................................ 7 1 Operator ’s Panel ....................................................... 8 1.1 The NC Co n t ro l Panel : Dis pl ay Un i t and Dat a Input K ey board ................. 8 1 . 1 . 1 D a t a I n p u t K e y b o a r d .........................................[...]

  • Seite 4

    4 . 1 S t r u c t u r e o f P a r t P r o g r a m .................................. .......... 56 4 . 2 D i v i s i o n o f E D I T S c r e e n d u r i n g E d i t i n g..................... ............. 57 4.3 B as i c Edi ti ng Fu nc ti ons : Ty pi n g, Cu rsor Mov i ng , Del ete, In s e r t , S e l e c t .......... 59 4 . 4 E d i t o r A c t i[...]

  • Seite 5

    1 2 . 1 S i n g l e B l o c k E x e c u t i o n.............................................. 99 1 2 . 2 D r y R u n ( A l l F e e d r a t e s a t H i g h S p e e d ) .................................. 99 1 2 . 3 M a c h i n e L o c k F u n c t i o n ............................................ 100 1 2 . 4 O t h e r L o c k ing P o s s ibilit ie s [...]

  • Seite 6

    © C opy ri gh t NCT March 18, 2003 Th e Pub l i sh er res erv es al l ri gh t s f o r th e con - t e nt s o f t his Ma nua l . No r ep r i nt ing, eve n i n ext ract s, is per m issi bl e unl ess o ur writt en co ns ent is o bt ained . The t ext o f t hi s M anu al has b een compi l ed and checked wi t h ut m o st c a r e , ye t w e a s s u me no [...]

  • Seite 7

    Introduc tion 7 Introdu ction Dear User, T hank yo u fo r ha vi ng o pt e d fo r o ne o f o u r NCT100T, NCT990T, o r NCT2000T c on trol sy st em s. I t is h o p e d sin c e r e ly t ha t yo u w ill b e a lw a ys s a t is fie d in yo u r w o r k w it h it s fa c ilit ie s. I t s h o u ld b e r e me mb e r e d t ha t t he s k ill o f o p e r a t ing[...]

  • Seite 8

    1 O pe rat o r’s Pa ne l 8 Operat o r’s pan el wi t h 9" m o n o chrom e m o ni t or and wi t h o pti o nal M achi ne co n t ro l bo ar d 1 Operat or’ s Pan el 1.1 The NC Contr ol P anel : Dis play Unit and Data Input Keyboard The NC contr ol panel e mp lo ys t he displ ay unit (m oni tor), t h e so ftkeys b en ea t h , an d the data inp[...]

  • Seite 9

    1 O pe rat o r’s Pa ne l 9 O pe ra tor’ s pa n e l w i th 15 " c ol or m on i tor a n d w i th opti on a l M ac h i n e c on trol b oa rd[...]

  • Seite 10

    1 O pe rat o r’s Pa ne l 10 1.1.1 Data I nput Keyboar d In case o f a 9" m o n ito r direct l y b eneath t he screen are f iv e soft keys , i n c as e of a 1 5" m on i t or ten sof t k ey s b ui l t t ogeth er wi th th e s cree n . In b ot h ca se s th e mean i ng o f these softkeys can be read i n t h e m enu bars f o und i n t he b o [...]

  • Seite 11

    1 O pe rat o r’s Pa ne l 11 Keys Pg Up a nd PgDn ar e used f o r t urni ng pages withi n t h e text. Keys INS an d DEL serve for i nsert i ng and del et i ng ch ar acter s . The above listed units ( monitor and keyboard) cons titute the pe rmanent part of NC and are transpor ted together w ith t he control in any case of conf igur at ion. The NC [...]

  • Seite 12

    1 O pe rat o r’s Pa ne l 12 3 Functional State of Autom atic and M anual Data Input – NSCH : bl o ck search – INTD : aut om at i c ex ecut i o n i nter rupt ed – ST RT : sta rt s tate – STOP : sto p st ate 4 Pr ogram M anipul ation St ate – LOAD : l o adi ng pro gram from ex t ernal d ev i ce – SAVE : s a vin g p r o g r a m t o e xt [...]

  • Seite 13

    1 O pe rat o r’s Pa ne l 13 t h e o perat o r’s m essages of PLC are di spl ay ed. The date an d tim e displ ay ca n al so b e f oun d i n t his lin e . In the t h i rd l i ne t h e name of t h e acti ve genera l displ aying area a nd be h i nd t h e number of pr ogram s i ndi cat ed f o r r un ni ng can be read. In case o f manual data input m[...]

  • Seite 14

    1 O pe rat o r’s Pa ne l 14 Opt i o nal mach i ne co n t ro l b o ard Bel o w t h e o perat i ng i t em s o f m achi ne co n t ro l b o ard del i vered by NC T ar e d esc ribed . The l ight ing sta t e o f L ED i n th e to p l ef t c orne r of bu tt on s s how s, th at t h e fun ct i o n in di cat ed by t he key i s act i ve. Emer gency stop. By [...]

  • Seite 15

    1 O pe rat o r’s Pa ne l 15 A utom ati c Manual dat a in put Increm ent sel ect or s: Selecti ng 1, 10, 100, 1000 i ncrem ent si ze. Over r ide switc hes: Fe ed ra t e o ve rri de sw i tch . By af f ecti ng i t t h e program m ed f ee drate can b e ch anged i n the 0- 120% range. Rapid traver se overr ide v al ue can b e in f l uenced by four o p[...]

  • Seite 16

    1 O pe rat o r’s Pa ne l 16 Bl o ck res t a rt Bl o c k return F u nc t io n lo c k Movement, star t and s top buttons Star t b utt on . De t a i l s of i ts f un cti o n i ng a re d i scu ss ed i n th e f ort h c o min g chapters of the Manual . Stop b utt on . De t a i l s of i ts f un cti oni n g ar e di sc us se d i n th e f o rth c o min g c[...]

  • Seite 17

    2 Genera l Operati ng Kn o wle dge 17 2 Gen eral Operat in g Kn ow ledge 2.1 Scr een Menu A f ter tu rn i n g th e p owe r on a m on g th e ca pti on s i n ter pr eti n g th e so f t key s t he scr een menu i s act i ve. On a color screen the defaul t backgrou n d co l o r o f t he m enu b ar of t h e s cr een men u is l i ght gre y . In orde r t o[...]

  • Seite 18

    2 Genera l Operati ng Kn o wle dge 18 f urt her item s after Servi ce screen m enu, tho se would be sh o wn b y pr es si ng t he screen menu key , unti l the f i rst part o f screen m enu i s r eturned. The num ber s een i n t h e b o t to m ri ght cor n er of m enu fi el d i ndi ca tes th e s of tke y n um b er of th e a p p r o p r ia t e me n u [...]

  • Seite 19

    2 Genera l Operati ng Kn o wle dge 19 Setting #1- #33 1 #100- #199 2 #500- #599 3 T ime r / co un t er 4 Tool pot 5 PLC t a- ble 6 User’s param s 7 Security 8 9 0 Ser vice Para m 1 PL C 2 Tes t I/O 3 Logi c anal 4 Tes t m es 5 Scope 6 Errors 7 Versi o n 89 0 Sum m ary : Th e s cree n m en us a re i n two l ev el s. Th e f i rst l ev el ha s ei gh[...]

  • Seite 20

    2 Genera l Operati ng Kn o wle dge 20 – T h e digi t entered i s i nter pret ed as an i nt eger o r as a deci m a l di gi t b ef o re or a f t e r t h e dec i m al po i nt h as been pressed, r especti vel y . – I t i s no t n ecessary t o enter the r i ght- h and i nsi gni fi cant zer o s b e hin d t h e d e c ima l p o int o r t h e d e c ima [...]

  • Seite 21

    3 Genera l Display in g Areas a nd Actions E xe cuted on Th em 21 3 Gen eral Displayin g Areas an d Actio n s Execu ted o n Them Each general d i spl ay i ng area is access ib le any t i m e, i ndependen t o f the curre nt opera ti on m ode or oth er s tate s of c on trol . Ho we ver a ct io ns be l o ng i ng t o t he g i ven d i s play c anno t be[...]

  • Seite 22

    3.1 POSITION Screen s 22 3.1 POSITION Screens There can be fi ve t y pes o f POSIT ION screens. T h e f irst f o ur scr een s dis pla y s t he sel ect ed po si t i o n wi t h bi g-si ze ch aract ers, m eanwhi l e o n t h e f i fth scree n a ll p o s it io n d is p la ys a s w e ll a s i n case o f si x o r fewer axes t h e feed and revol ut i o n v[...]

  • Seite 23

    3.1 POSITION Screen s 23 CARTESIAN POS I TION Scr een: In t h e state of pol ar c o ordi n ate i n t e rpol ati on on (G12 .1) i t ind ic a t e s t he t o o l p o s it io n in t he p r o g r a mme d C a r t e s ia n c o o r d in at e sy st em . In t he stat e of pol ar coordi n ate i n t e rpol ati on of f (G13 .1) pos i t i ons i nd i cat ed here [...]

  • Seite 24

    3.2 CHEC K S creen s 24 3.2 CHECK Screens Thi s s cr een serves f o r di spl ay i ng runn i ng pr ograms an d t hei r st at es. 3.2.1 P ROGRAM TEXT Scr een, Listing of Running P rogr am In t he l o wer part o f gen eral di s- pl ay in g ar ea t h e l i st o f the run- ni ng pro gram can b e seen. One blo c k o n t h e lis t is h ig hlig h t e d ; T[...]

  • Seite 25

    3.2 CHEC K S creen s 25 3.2.3 LA ST and ACT IVE scr eens. G Codes and Com pensations. On the LAS T and ACTIVE screens t h e acti ve G codes and co m p en sat i o n s under b l o ck di spl ay (LA ST ) and pr ogr am ex ecut i o n (ACTIVE) can b e seen . The LA ST screen co rrespo n ds to th e v al ues of #4000 ..., #4100 ... m acro v ari ab l es , wh[...]

  • Seite 26

    3.2 CHEC K S creen s 26 Act i o n I can be used for i nput of i ncrem ental oper ato r. A ct i o n Bl oc k D el ete cl ear s t h e w h ol e b l ock i n b uf f e r. 3.2. 4 OPERAT OR’S PANEL Scr een The general di spl ay area o f OP - ERA TOR ’S P AN EL s h ows a vi ew on t h e stat e o f the m o st e s se n t ia l ma c hin e c o n t r o l it e m[...]

  • Seite 27

    3.2 CHEC K S creen s 27 Oper ation Modes Actions ( Modes) The f o l l o wi ng m o des can be sel ect ed: Edi t 1 Au t o 2 Mdi 3 Jo g 4 In cr 5 Handl e 6 Ref 78 9 0 Axes Actions In t h e m enu bar al l ax es o f t he m achi ne t oo l ar e l i st ed. Her e t he axis, wit h which a n a ct io n m ust be done, can b e sel ect ed. Thi s act i o n is n ec[...]

  • Seite 28

    3.2 CHEC K S creen s 28 Clear Rel ative P osition Actions (Cle ar Rel pnt ) The relati ve co ordin at e di spl ay s can be zero ed by m eans o f acti o n keys . Rel at i ve po si t i o n set t i ng by axes is discussed i n t h e chapt er 3.4.5 . 3.2.5 MESSAGE S Scr een I n t his g e n e r a l d is p la ying a r e a t he mo me nt a r y me ss a g e s[...]

  • Seite 29

    3.3 PR OGRAM Scr eens 29 3.3 P ROG RAM S cr een s Screens o f acti o ns ex ecut ed o n par t prog ram s. 3.3. 1 DIRECTORY Screen In t h e to p li ne o f gen eral di spl ayi ng area the num ber o f prog ra m s i n m em o ry an d the f ree m em o ry in by t es can be seen . T h e p r o g r a ms in me mo r y a r e lis t e d in t h e mid d le p a r t .[...]

  • Seite 30

    3.3 PR OGRAM Scr eens 30 New Act ion: When p re ssing t he softkey a wi ndo w opens in t h e bo t t o m le ft p a r t o f general dis pl ay i ng area, where t h e pro gram n um- ber can b e ty ped i n. T h e i nput can be t erm i nated b y an y arrow key . In th i s case a new pr ogr am oc- curs with t h e n um ber en t ere d, or an error m es- sag[...]

  • Seite 31

    3.3 PR OGRAM Scr eens 31 DNC co ntact wo rki ng o n the basi s o f DNC pro t oco l can b e i m pl eme nt e d. T he Char t ac t i o n i s on l y ef f ecti ve i n Ed i t m ode. B y pres si n g i t, provi de d progra m No. T (t ool pot t a ble ) o r P ( P LC t a b le ) is h ig hlig h t e d , t he file c o n t a in ing t h e sel ect ed chart i s l o ad[...]

  • Seite 32

    3.3 PR OGRAM Scr eens 32 Last Acti on: Whe n pr es si ng t he k ey t he hi g hl ight ing ba r g o es t o t he last bl o ck o f the pro gram . Check Acti on: When p re ss i ng t he ke y co nt ro l br i ng s t he highli g ht i ng bar t o t he l as t bl o c k o f t h e pr ogr am , m eanwh i l e it reads t h e en t i r e pro gram an d exam i nes i ts c[...]

  • Seite 33

    3.3 PR OGRAM Scr eens 33 3.3.4 BLOCK INP UT Screen In t h e upper part o f gen eral di spl ay in g area t he current po s i - ti on c an be see n . It i s poss i b l e to e nt e r s in g le blo c k a s w e ll a s t o re-e xe cute or to m odi f y a b l ock entered earl ie r on by pressi ng action menu key . A si n g- le b lo c k is t o b e e nt e r [...]

  • Seite 34

    3.4 OFFSE T S Scr een s 34 3.4 OFF S ETS Screens Screens o f acti o ns ex ecut ed o n zer o poi nt an d o f f set regis t ers. 3.4. 1 WORK OFFSE TS Scr een In t h e gen eral di spl ayi ng area are of f set v al ues o f G5 4, ..., G58 , co m m o n zero po i nt off set s, as w e ll a s o f o ffs e t s p r o g r a mme d by m eans o f com m ands G52 an[...]

  • Seite 35

    3.4 OFFSE T S Scr een s 35 act i vated b y pressi ng action menu k ey : Cl ear gro up 1 Cl ear al l 2 I 3 /2 4 Sav e 56 7 8 9 0 Cl ear Group Action Menu: When p re ssing t he ke y t he q ue st io n CLEAR G5x ? (G5x acco rdi ng t o current coo rdi nate sy st em ) appears i n t h e bot t om l ef t par t of gen eral di sp l ay i n g are a, to g ethe r[...]

  • Seite 36

    3.4 OFFSE T S Scr een s 36 key s an d . Thi s bar s el ect s t h e off set regi st er t o be m o di fi ed . Ac tions of TOOL OF FSE TS S cr ee n Ac t i o n s execut ed o n T OOL OFF SE TS screen o verwri t e o f fset r egi st er s i nst an t l y, how ev er i t is regi st ered by the pro gram under execut i o n onl y i f the pro gram h as b een st a[...]

  • Seite 37

    3.4 OFFSE T S Scr een s 37 On t h e f i gure s b el ow the i nterp retati o n o f the i m agi n ary to ol nose n um ber ( Q) can be seen .[...]

  • Seite 38

    3.4 OFFSE T S Scr een s 38 3.4. 3 WORK OFF SET M EASURE Scr een In t h e upper part o f gen eral di spl ay in g area t he current t oo l po si t i o n can b e s een. The f irst c o lu mn a lw a ys s ho w s t he m achi ne posi t i o n, t he m i ddl e c o lu mn t he p o s it io n in t he sel ect ed co or di nate s y st em , whi l e t he l ast one t h[...]

  • Seite 39

    3.4 OFFSE T S Scr een s 39 For detai l ed desc r i pt i o n of wor k o f fs et m easure see the chapter 7.2.1 “Work Offset M ea- sure” on t h e page 76 . 3.4.4 TOOL LENGTH OFF SET M E ASURE Scree n In t h e upper part o f gen eral di spl ay i ng area the po si t i o n di s- pl ay can be seen. The fol l o wi ng i nf o rm at i o n can b e seen i [...]

  • Seite 40

    3.4 OFFSE T S Scr een s 40 For detai l ed desc r i pt i o n of wor k o f fs et m easure see the chapter 7.2.2 “Tool Length Off set Measur e inside the Machine” o n t h e page 79 . 3. 4.5 RELATIVE POS ITION OFFS ETS S cr een In t h e gen eral di spl ayi ng area be lo w t he c u r r e n t t o o l p o s it io n are the val u es of relati ve po si [...]

  • Seite 41

    3.5 GRAP HIC POS ITION Screens 41 3.5 GRAP HIC POSITION S cr eens In aut om at i c oper ati o n m o de t h e graph i c posi t i o n di spl ay shows th e p ath of th e i m a gi n ar y tool nose. In the case o f graphi c po si t i o n di spl ay the t oo l no s e pat h s t o r ed in a bu f fer i s d r aw n o n t h e screen . As the buf fer (whi ch i s[...]

  • Seite 42

    3.5 GRAP HIC POS ITION Screens 42 In case t he val ue of t h e auto er ase i s othe r tha n z ero, wh en starti ng t h e autom ati c progra m executi o n b o th t he drawi ng area an d the buf f er are cleared. If t h e v al ue of t h e path color i s 0 rap i d t ra v ers e i s dra wn wi th re d, f eed wi t h green , wh i l e thre ad c utt i n g wi[...]

  • Seite 43

    3.5 GRAP HIC POS ITION Screens 43 3.5. 2 DRAW Screen In the drawi ng area i n th e m i ddl e of sc reen t h e cu rren t tool cen t e r i s sh own by a cross . Th e f o l l owi ng i nf o rm at i o n can be r ead i n t he t op ri ght cor n er of t h e s cr een : Current f eed, spi ndl e rev o l ut i o n and t he n um b er of the curre nt to ol . Fu r[...]

  • Seite 44

    3.5 GRAP HIC POS ITION Screens 44 Down ( PgDn). By m ean s of sof t k ey s, a s we l l as t h e pa ge ke y s the draw i ng are a can be hal ved or do ub l ed. A s t h e ef fect of Full S ceen act i o n the cent re o f t he screen aut om at i cal l y adj ust ed t o t he m iddl e o f t he to o l path and scal i n g i s s et tha t t h e to ol path co [...]

  • Seite 45

    3.6 SETTIN G Sc r e ens 45 3.6 SETTING Screens The f o l l o wi ng screens can be f o un d i n t h i s m enu; LOCA L MACRO VA RIAB LES #1–#33, COMM ON M ACRO VA RIABL ES #100–#199 and #500–#599, TIMER and COUNT ER, TOO L PO SITION TA BL E, PLC TA BL E, TOOL WEA R TA BLE, U SER’ S PA RA MET ERS an d SECU RITY SETTINGS . Conten t s of v ari a[...]

  • Seite 46

    3.6 SETTIN G Sc r e ens 46 3.6. 2 Scr een o f COM MON MACRO VARI AB LE S #100–#199 In t h e gen eral di spl ayi ng area co m m o n m acr o v ar i abl es #100–#199 and t h ei r v al ues can be seen . Vari abl es #120–#199 are v acat ed upo n po wer-o f f an d when r esett i ng aut o m at i c m o de ( RESET ) Vari abl es #100–#119 are al so v[...]

  • Seite 47

    3.6 SETTIN G Sc r e ens 47 3.6. 3 Scr een o f COM MON MACRO VARI AB LE S #500–#599 In t h e gen eral di spl ayi ng area co m m o n m acr o v ar i abl es #500–#599 and t h ei r v al ues can b e s een . The se v ari ab l es are n o t va cat ed upo n po wer-o f f or wh en r e s t o r in g a u t o ma t ic mo d e ( RESET ) , o n t he o t he r ha nd [...]

  • Seite 48

    3.6 SETTIN G Sc r e ens 48 3.6. 4 TIMER AND COUNTER Screen In t h e gen eral di spl ayi ng area the di f f eren t ti m ers an d coun ters c an be se en. T he highli g ht i ng bar can b e m ov ed to th e ti m er or cou n ter t o b e modi f i ed b y m eans o f arrow ke y s. A part f ro m the o perat i ng t i me the val ues are f ree to o v erwri t e.[...]

  • Seite 49

    3.6 SETTIN G Sc r e ens 49 The l engt h of t h e t o ol po t tabl e can be set i n par am et er MA GAZI NE No. 0061. I n par am et er MA GA ZINE th e n um be r of to ol pot s i n th e m agaz i ne i s to be en t er ed. L i ne 0 of t ab l e sh ows the code o f the to ol i n s pi n dl e, i .e., th e s pi n dl e i s p o t No. 0 . In the f i rst col um [...]

  • Seite 50

    3.6 SETTIN G Sc r e ens 50 ac ti ons i n th e m en u b ar, th e m ea ni ng o f wh i ch i s th e u sua l . Wi t h Exec i n eff ect t he sel ect ed li ne i s cl eared. Save Action: W he n pres si n g the key t h e program nu m b er ca n be en tered i nto t h e b ottom d a ta i nput l i ne. I n cas e the i nput i s ter m i nated b y an y o f the key s[...]

  • Seite 51

    3.6 SETTIN G Sc r e ens 51 pro gram can als o be nam ed there. A s t he ef f ect o f key s and v a lu es a r e sav ed in t he appro pri at e m acr o v ari abl e. It i s regis t ered in th e di rect o ry n o t un der progra m n um be r O, b ut u nd er ad dres s T. R es t ori n g v al ues of t h e t a ble is d isc u s s e d in t h e chapt er 3.3.1 o [...]

  • Seite 52

    3.6 SETTIN G Sc r e ens 52 3.6. 8 SECURITY PANEL S cr een The co n t ro l pro v i des wi de-r an ge da t a sec uri ty se rvi ce. Th e pi cture show s t he SE CURIT Y PANEL screen. When t he general security gate is open the ot h er securi t y gates h ave no si gni fi cant rol e, th us all actions lis t e d o n t h e screen can be executed e ve n i [...]

  • Seite 53

    3.6 SETTIN G Sc r e ens 53 The bel o w t abl e co ntai ns t h e co des o f t he appro pri at e fun ct i o ns : Fu nc tion Code Functi o n Code Ge neral Se cu r ity Gate Genera ted wor k offs ets 15962 open new pr ogr am 95148 relativ e po sitio n 15962 delete program 95148 t ool offs ets 15962 e dit prog r am 95148 t ool p ot t a ble 15962 lo ad pr[...]

  • Seite 54

    3.6 SETTIN G Sc r e ens 54 i s enter ed t h e d ata i nput can b e closed by m eans o f b ut t on an d th e f un cti o n i s enab l ed. Clos e action : If a f un cti on i s to be l ocke d m o v e s y m bol = (curs or) t o the f un cti o n . Pres s Close b utto n . The se l ec t e d f un cti o n i s l o c ked i n dep en de nt of t h e s tat e of the[...]

  • Seite 55

    4 Editing part prog r ams 55 4 Editin g P art Program s 4.1 St r ucture of Par t Pr ogram Th e pa rt p ro g ram i s m ade up of bl ocks . A bl o c k con si sts o f word s. Wor d: Address and Data A word i s f orm ed b y t wo com pon en t s : A ddre ss an d data (e .g., X12 7.064 o r Z#103). The address m ay com pr i se o ne or m o re charact ers (X[...]

  • Seite 56

    4 Editing part prog r ams 56 Beginning and end of progr am T he p ro g r am be gins and end s wit h cha ra ct e r % . A s a n ew progra m i s l o ad ed w i t h the he l p of NEW ac t i on on DIR EC TORY screen str i ng % Onnnn s % is fo r me d a u t o ma t ic a lly. In the course of edit ing a part program on the CNC the openin g and closing % char[...]

  • Seite 57

    4 Editing part prog r ams 57 4.2 Division of EDIT Scr een during Editing 1 9 lin e s a r e k e p t fo r e d it in g in t h e mi ddl e of screen . The d ivis io n o f t h e se is a s fo llo w s: Li ne s ra ng i ng f rom No. 1 to No. 16 : program l i st an d ed i t f i el d . In t h e firs t colum n onl y ch aracter > repre se n t i n g a n ew b l[...]

  • Seite 58

    4 Editing part prog r ams 58 4.3 B asic Editing Functions: Typing, Curs or Moving, Del ete, Ins ert, Select The edi t i ng get s st art ed as t h e ef fect of action menu key . B a sic e d it ing fu nc t io n s a r e imp le me nt e d w it h t he h e lp o f t h e fo llo w ing k e ys: – c ha racter s: < A >, <B >, ... < Z> . By th[...]

  • Seite 59

    4 Editing part prog r ams 59 If v al ue o f par am et er 0567 N STEP i s ot h er tha n 0, the bl o c k n um b er i s i n crea se d b y t h e v al ue gi ven at t he param et er f o r each push o f t he <ENTE R> key and t h is is a u t o ma t ic a lly inser t ed t o t he be ginni ng o f t he ne w blo ck at ad dr e ss N . If f or ex am pl e the [...]

  • Seite 60

    4 Editing part prog r ams 60 As the ef fect o f b ackspace key t he ch ar acter bef o re t he curso r i s del et ed and t h e character s b ehi nd st ep f o rward. Regardi ng l o gi c li nes (bl o cks) t h e sam e r earrangem ents are i n f o rce as those ref err i ng t o del et e key . Insert W hen openi ng, t he edi t o r accept s i nsert m o de [...]

  • Seite 61

    4 Editing part prog r ams 61 4.4 Editor Action M enu T h e fo llo w ing a ct io ns a s w e ll a s a c t io n g r o u p s a r e a va ila b le fo r e d it ing , w h e n act ion menu ke y is pr essed: F ile 1 Edi t 2 In sert mis c 3 In sert con d 4 In sert opera t 5 In sert fun ct 6 Windo w 7 Chan ge wi nd 8 Hel p 90 4.5 File Actions: Save, Save as Fi[...]

  • Seite 62

    4 Editing part prog r ams 62 Copy Action: By pres si ng t h e ke y the tex t sel ected e arl i er on i s pu t to t h e cl i pboar d and the o r ig ina l t e x t r e ma ins a t it s p o s it io n. Paste Action: B y pres si n g th e ke y t h e c onten t of t h e cl i pb oard i s i ns erted s ta rti n g f rom th e posi t i on n ex t t o the curs o r. [...]

  • Seite 63

    4 Editing part prog r ams 63 f o u nd stri ng . If n o t ex t i s gi v en af t er th e cap ti on R EPLA CE, Replace a c t io n is equi val ent t o t h e deleti ng o f the f o un d text. Undo act i o n can al so be appl ie d af t er Replace action. 4.7 Inser t Actions F ile 1 Edi t 2 In sert mis c 3 In sert con d 4 In sert opera t 5 In sert fun ct 6[...]

  • Seite 64

    4 Editing part prog r ams 64 sc ree n. B y return i n g to th e EDIT s cre en the o th er progra m can b e se en i n t he wi ndo w act i ve when ex i t i ng. The activ e win do w as wel l as the pr ogr am n u m ber s s ho wn in t he wi ndows ar e i ndi cat ed i n t h e 18 th s tatus l i n e. Th e c urs o r i s see n i n th e a cti v e wi nd ow, and[...]

  • Seite 65

    5 Sw itching Ov er Ope ration Mo des 65 5 Sw itch in g Over Op eratio n Mod es W i t h t h e h el p of t h e data input k eyboar d t h e state o f opera ti on m o de s, s wi tch es , etc., di spl ayed on t he OPERATOR’S P A NEL screen can be chan ged b y m ean s of s of tke y s a f ter action menu key h as been pressed. T h e ab o v e swi t ches [...]

  • Seite 66

    6.1 Manual R ef erenc e P oint R etu rn Mo de 66 6 Manu al Operat io n M o des Th e m an ual operati on m odes are a s f ol l o w s: Man ual ref erence po i nt retu rn Man ual h andl e f eed Increm ental j o g Jo g 6.1 M anual Ref erence Point Return Mode Ref erence po i nt can be ret urned o n l y upo n po wer-o n stat e o f the m ach i ne , i .e.[...]

  • Seite 67

    6.1 Manual R ef erenc e P oint R etu rn Mo de 67 hap pe ned y e t , s y mbo l !! can be seen b esi de the po si t i o n. I n case the r ef erence po i nt h as been ret urned o n al l ax es REF , i .e., the cap t i on i nd i ca t i n g l ack of ref eren ce pos i ti on i s cl eared f ro m th e ge n er al N C s tate f i e l d. L Note: By dif f er ent [...]

  • Seite 68

    6.2 Jo g Mo de 68 6.2 Jog Mode Joggin g can onl y b e do ne upon po wer-o n stat e o f t he m achi ne, i . e. when there is n o EM G (em erg en cy st o p) st ate i n t h e ri ghtm o st f iel d ( gen er al N C stat e ) of status b ar. A f t er s el ecti ng t h e operat i o n m o de in t he 2 nd f i el d of status b ar c apti on JOG appear s. If the [...]

  • Seite 69

    6.2 Jo g Mo de 69 L Note: The above dis cussed cases are the basic cases of jog mode. By d if ferent machines f unctions contrary to t hese may be created by the machin e tool bui lder. I t is com mon , f o r ex amp le, i f press ing of a jog button is f ollow ed by the pres sing of the STA RT button, than the jog button is not to be held dow n any[...]

  • Seite 70

    6.3 Increme n tal J o g Mo de 70 6.3 Increm ent al Jog Mode Increm ental joggi ng can onl y be do n e upon po wer-o n st at e o f the m ac h i ne , i .e. w he n the re i s no EMG ( e me r g e n c y s t o p ) st a t e in t h e r ig h t mo s t fie ld ( g e ne r a l N C st a t e) of stat us bar. A f t er sel ect i ng t h e o perat i o n m o de i n t h[...]

  • Seite 71

    6.3 Increme n tal J o g Mo de 71 L War ning! If in case of greater incr ement sizes the jog button is left ho ld for a s hor t tim e, th e mo vem ent stops and the desired distance is not s tepped by the control, t his w ay preventing it from possible c ollisions![...]

  • Seite 72

    6.4 Manual H an dle Mo de 72 6.4 M anual Handle Mode Mo ving by t he us e o f m anu al hand l e c an o nly be d o ne u po n p o we r- on state of the m ach i n e, i .e. wh en t h ere i s n o EMG ( e me r g e n c y s t o p ) s t a t e in t h e r ig h t mo s t fie ld ( g e n e r a l N C s t a t e) o f stat us bar. A fter sel ect i ng t he o perat i o[...]

  • Seite 73

    6.4 Manual H an dle Mo de 73 Speed In case o f movi ng by the use o f t he m anual h andl e the speed o f t h e axi s depen ds upo n the sel ect ed in cr em ent si ze an d upo n t h e s peed of t h e r ot at i o n of t h e h an dl e. Th e m o v em en t i s star ted b y accel erat i o n an d fi ni shed by decel erat i o n . The pul se n um ber ro ta[...]

  • Seite 74

    7 Ac tio n s Exec uted in Manual O peratio n Mo des 74 7 Acti on s Execu ted in M an ual Operati on M o des 7.1 Single Block Oper ation A si ngl e b lock can be enter ed by selecti ng BLOCK INPUT screen o f t h e PROGRA M scr een menu a nd p re ssing t he action menu k ey . Thi s act i o n can be used onl y i n j og, incre mental jog and m anual ha[...]

  • Seite 75

    7.2.1 Wo rk Ze r o Po int Of f se t Me asure ment 75 7.2.1 Wor k Z er o P oint Off set M easur ement If wor k o f fs et is to be m easured inside the m achine , sel ect F3 W . OF F S MEA SURE (w ork of f se t m easurem ent) screen o f OF F- SET S s cr een men u and press th e act ion menu ke y . The coor dinate sys tem to be measur ed can be s elec[...]

  • Seite 76

    7.2.1 Wo rk Ze r o Po int Of f se t Me asure ment 76 Wor k Z er o P oint Off set Me asu r em ent, if Too l L eng th Eq ual s to To ol Overhang If t ool l en gth e qua l s to th e X- and Z-di r ecti o n to o l overhan g (because f o r exam ple t oo l off set m easuri ng was executed o n an external m easurin g devi ce) t h e work of f set (work ze r[...]

  • Seite 77

    7.2.1 Wo rk Ze r o Po int Of f se t Me asure ment 77 Wor k Z er o P oint Off set Me asu r em ent, if Too l L eng th Eq ual s to Co ordinate Shif t If t ool l en gths are m ea sure d so tha t t h ey al so con t ai n th e of f se ts of th e wor k ze ro poi n t (s ee tool l ength m easurem ent) wor k o f f- se t s do no t have t o be m ea su re d. An [...]

  • Seite 78

    7.2.2 T oo l Len g th Off set Measu r emen t i n sid e t h e Ma ch in e 78 7.2. 2 Tool Length Of fset M easur ement inside t he Ma chine To o l len gt h can be m easured al so inside the m achine . F o r th i s s of tke y F4 T. L ENG M EAS- UR ( to ol l engt h m easurem ent ) of F5 O F FS E T S a ct io n me nu m ust be sel ect ed. Sel ect t he tool[...]

  • Seite 79

    7.2.2 T oo l Len g th Off set Measu r emen t i n sid e t h e Ma ch in e 79 If No Wo r k Z er o Po int Of fs et Mea sur em ent ha d Ta ke n P la ce P r ev io usly If n o wo rk zero poin t o f fset had t aken pl ace previ o us l y , t h e ap- pro pri at e wo rk of fs et o f the se- l ect ed co ordin at e sy st em i s zero (M x =0 , M z = 0). Th e coo[...]

  • Seite 80

    7.2.3 Auto matic To ol Le ngth O f fs et M eas ureme n t 80 7.2.3 Automatic Tool Length Off set M easur ement To o l len gt h of fs et s can al so b e m easured autom atical ly , pr ovi ded the m achi ne is m o unted wi t h a t oo l o f fs et sensor . S el ect screen F4 T L E NG MEASURE (to o l l ength meas uremen t ) in screen m enu of F5 OF FSETS[...]

  • Seite 81

    7.2.4 Calibrating To o l Of f se t Se n s o r 81 7.2.4 Cal ibrating Tool Off set Sensor The t o ol of fs et sensor cal ib rat i o n m eans t h e defi ni t i o n an d sto rage o f b ut t on po si t i o ns at para- m eters CON TAC T. Th e s en sor ca n b e ca l i b rated i n t w o w ay s. T h e fir s t p o ss ib ilit y is t h a t t he b u t t o n p o[...]

  • Seite 82

    7.2.4 Calibrating To o l Of f se t Se n s o r 82 Calibr at ing the Sensor to the Coor dinate S ys tem of Chuck The encl o sed di agram bes i de sh o ws t h e in - te rp re ta ti on of C ON TA CT pa ra m e ter s . C a libr a t in g in X d ir e c t io n Tur n an o pt i o nal wo rkpiece, l eave t h e wo rkpi ece i n Z direction and read the m a- chi n[...]

  • Seite 83

    7.2.4 Calibrating To o l Of f se t Se n s o r 83 Calibr at ing the Sensor to Refer ence Point The f i gur e b esi de shows the i nterpr etat i o n o f CO NTA CT pa ram eters . L e t u s e x a mine t he fo llo w ing e xa mp le . Pl ace a t oo l , t h e overhan g o f wh i ch i s known i n th e too l hol der. Th e to ol o v erh an g i s i ndi cat ed w[...]

  • Seite 84

    8.1 Auto matic M od e 84 8 M ode s of A utom at ic Op er a ti on The m o des of auto m at i c operat i o n ar e: A utom ati c Edi t Man ual Data In put 8.1 Aut om ati c Mode Pro gram ex ecut i o n i n aut omati c m o de can onl y be do n e upon po wer -on st at e o f t h e mach i ne, i .e. when there i s no EM G ( e me r g e nc y s t o p ) s t a t [...]

  • Seite 85

    8.1 Auto matic M od e 85 executed o n t h e transm itt er si de. Pro gram dn c- pl us.exe can be e x ecu t e d on IB M P C or on a co m pat i bl e co m put er. It ens ur es connecti o n b et ween t ran sm i t t er and receiv er wi t h pro to co l . It s advan t age o v er si m pl e DNC co n necti o n i s that i t calcul at es t h e checks um b y ea[...]

  • Seite 86

    8.2 Edit Mo de 86 8.2 Edit Mode In case t here i s no PLC pro gram or PLC pr ogr am o r param et er are a i s damaged i n co n t ro l , edi t m ode i s a cti va ted af t e r t u rni ng the power on . . Edit mode i s i ndi cat ed by capt i o n EDIT i n th e l ef tm ost f i el d of t h e status b ar. Th e f o l l owi ng act i o n s can o n l y b e ex[...]

  • Seite 87

    8.3 Manual Da ta Input Mo de 87 8.3 M anual Data Input Mode Pro gram ex ecut i o n in man u al data i nput m o de can o nl y be do ne up on pow er -on s tate of th e m ach i ne , i .e. wh en t h ere i s n o EMG ( e me r g e n cy s t o p ) s t a t e in t h e r ig h t mo s t fie ld ( g e n e r a l N C stat e) of stat us bar. If the mach i ne i s m o [...]

  • Seite 88

    8.3 Manual Da ta Input Mo de 88 In m anual dat a i nput m o de, duri ng pro gram ex ecut i o n, t h e operat io n o f t he fo ll o w i ng f u nct io ns co rresponds t o that i n aut o m at i c m o de: – Si ngl e b l o ck executi o n – C ond i ti ona l STOP – C ond i ti ona l bl o c k – Dry run – Lo c k ing p o s s ib ilit ie s .[...]

  • Seite 89

    9 Ov erride S w itche s 89 sw itch sta te % 10 21 32 45 51 0 62 0 73 0 84 0 95 0 10 60 11 70 12 80 13 90 14 100 15 110 16 120 9 Overri de Sw itch es The co n t ro l can oper ate three o verri de swi t ches : – th e f eed rate, – th e rap i d trav erse , an d – th e s pi nd l e sp eed ove rri de sw i t ch es. 9.1 F eedrate Overr i de Switch Th[...]

  • Seite 90

    9 Ov erride S w itche s 90 sw itch sta te % 1F 0 22 5 35 0 4 100 sw itch sta te % 15 0 26 0 37 0 48 0 59 0 6 100 7 110 8 120 9 130 10 140 9.2 Rapid Tr averse Over ride Switch The rapi d tr av erse o verri de swi t ch deter m i nes, by ho w m any per c ent o f t h e r api d tr av erse rate def i ned i n t he param et er sh o ul d t he axe s be mo ve[...]

  • Seite 91

    9 Ov erride S w itche s 91 pressi ng t h e butt o n t he contro l rest or es the pro gram m ed 100% r ate. Du ri n g thr ead cutti ng G 33, G 34, G 76, G7 8 an d tapp i n g cy cl es G84 .1, G84 the spi nd l e sp eed o v err i de swi t ch i s i nef fecti ve. T h e contro l r egi st ers 100% i nde p end ent o f t he s wit ch po sit i o n.[...]

  • Seite 92

    10 Pro gram Exec ution Start and Sto p 92 10 Progr am Exec u tion Start a n d Sto p The pro gram ex ecut i o n i s st art ed by the use o f the ST A RT b ut t o n. The pro gram ex ecut i o n can be st opped b y m eans of t h e f o l lowi ng fun ct i o n s and key s: – w i t h t he S T OP bu t t o n, – w i th th e R ESET key , – at the end o f[...]

  • Seite 93

    10 Pro gram Exec ution Start and Sto p 93 At t he sam e tim e so m e gl o bal m essages are al so cl eared f r om the m es sa ge f i el d of the status b ar. The PLC pr ogr am (general ly ) sto ps spi ndl e r ot at i o n an d s uspends opera t i o n un der ex ecu t i on. Besi d es RE SET k ey has o ther eff ect s i n the di ff er en t m o de s as w[...]

  • Seite 94

    10 Pro gram Exec ution Start and Sto p 94 executes bl o ck co n t ai ni ng co de M01 i f swi t ch COND. ST OP i s o n, th an STOP s tate i s assum ed an d t he m achi ni ng sto ps. W ith ST A RT but to n t he m achi ni ng i s c o nt inued . Nothi ng h appe n s i f swi t c h C ON D. STOP i s of f . 10.6 End of Pr ogram : M02, M30 Codes M 02, M30 i n[...]

  • Seite 95

    11 Interv entio n in the C ou rse o f P r o gram Exec utio n 95 11 In terven tio n in th e Cou rse of Pro gram Ex ecu tio n 11.1 Condit ional B l ock Skip I f a t t he beg inni ng o f blo ck co n- di t i o n al bl o ck ski p /n i s pr o- gram m ed (n m eans t h e num ber of the con di ti ona l bl ock s wi tch ), th an – i f swi t c h N o. n i s o[...]

  • Seite 96

    11 Interv entio n in the C ou rse o f P r o gram Exec utio n 96 11.3 Intervention by M eans of M anual Handle in Aut om atic Oper at ion The m anual h andl e o perat i o n can al so b e tur n ed on paral l el to t he aut om at i c o perat i o n . In t hi s case i n th e l e f tm ost f i el d of s tatu s b ar capt i o n AUTM o r AUTD i ndi cat i ng [...]

  • Seite 97

    11 Interv entio n in the C ou rse o f P r o gram Exec utio n 97 Ef fect of intervention to coordinate system – T h e ma nual h andl e pul ses are al so add ed to t h e of f set o n t he appro pri at e axi s i n t h e com m o n wor k zero po i nt of fs et regis t ers. T h is w a y a ll t he w o r k s and l o cal co or di nate sy s- tem s a re b ei[...]

  • Seite 98

    12 Deb uggin g Par t Progra m 98 12 Debuggin g th e Part Program The f o l lowi ng f uncti o n s hel p the t esti ng, deb uggi ng o f the part pr ogram: – si ngl e bl o ck ex ecut i o n , – dry run , – lo c k in g p o ss ib ilit ie s a n d – tes t ru n. These f unctions are no t oper ati o n m o des, b ut co n di t i o ns i nf l uen ci n g [...]

  • Seite 99

    12 Deb uggin g Par t Progra m 99 12.3 M achine Lock Function Swi t ch MA CHINE LOCK can be reached o n OP ERA T OR’ S PANEL o r POS ITION screens . Aft er pr e ssing t he action menu key F5 CONDI TIONS act i o n m enu m ust be sel ect ed, tha n sof t ke y MA CHIN E LO CK needs to be pressed. If NCT m achi ne co ntr ol b o ard i s used sel ect t h[...]

  • Seite 100

    12 Deb uggin g Par t Progra m 100 T h e d iffe r e nt fu n c t io n a nd a x is lo c k in g p o s s ibilit ie s c a n b e c o m b i n ed opti ona l l y . A n a x i s, e .g. Z axi s and t he f unct i o ns can be l o cked si m ul t aneousl y . L Note: About t he diff erent locking possibilities turn to the machine t ool builder for an information mat[...]

  • Seite 101

    13 Interruptio n an d R es tar t o f A uto matic O peratio n 101 13 In terru pti on and Rest art of Au tom atic Op eratio n In m any cases t he auto m at i c oper ati o n n eeds t o b e i nter rupt ed, t h an l at er o n t h e m achi ni ng t o b e c o n t i n ued . Ca se s l i ke th i s f o r e x am pl e w he n : – th e errors m us t b e repa i r[...]

  • Seite 102

    13 Interruptio n an d R es tar t o f A uto matic O peratio n 102 i f m ach i n i n g i s s t a rted i n INTD s t a t e of autom ati c m o d e an d STAR T b utt on i s p res sed , con t rol re gi st ers ST OP st at e and m essag e REST ORE MODA L F UNCT IONS? Y i s di spl ay ed (Y= y es). B y pres si n g <S HIF T> key ques ti on REST ORE M ODA[...]

  • Seite 103

    13.3 U n c o n d itional R es tart of Auto matic Ope ration 103 13.3 Uncondit ional Restart of Automatic Operation If autom ati c opera t i on i s started f rom i nterru pted s tate (INTD) u nc ond i t i ona l l y af t e r STA RT the con tro l goes to t h e en d posi t i on o f the i nterru pted b l ock and car ri es on m achi ni ng f ro m t h ere [...]

  • Seite 104

    13.3 U n c o n d itional R es tart of Auto matic Ope ration 104 2 nd case: in state G40 interrupting oblique linear interpolation L e t u s e x a mine fr a g me n t s o f t h e fo llo w ing s amp le p r o g r a ms: Program No. 1: ... N40 G90 G0 X20 Z–10 N50 X80 Z–60 N60 Z–85 ... Program No. 2: ... N40 G90 G0 X20 Z–10 N50 G91 X60 Z–50 N60 [...]

  • Seite 105

    13.3 U n c o n d itional R es tart of Auto matic Ope ration 105 If i n t he sel ect ed pl ane t he address o f one o f t he axes h as not b ee n p ro g ram m ed (e.g ., Y) an d m ove m en t h as b een m ade al so i n t h i s d i rec ti on, or i n Z d i rec ti o n, th e m ove m en t m ay b e l ed back t o t he 1 st cas e, i .e., th e a xe s w ill mo[...]

  • Seite 106

    13.3 U n c o n d itional R es tart of Auto matic Ope ration 106 The cases bel o w ref er to t he axes i n t he sel ect ed pl ane i n when of f se t m ode i s on . To i n t e rrup- t i o n of axi s m o v emen t s o ut si de t he sel ect ed p l ane refer t o i nte r rupt i o n cases in st ate G40. 6 th case: in state G41 or G42 interrupting linear in[...]

  • Seite 107

    13.3 U n c o n d itional R es tart of Auto matic Ope ration 107 W hen m anual m o v em ent i s do ne to a posi - ti on, w h i ch i s l ef t f rom t h e en d posi t i on of t h e circl e, acco rdi ng t o the di agram, t he con- t rol pro ceeds al so as di scussed ab o ve. Ho w- ev er thi s ti m e the arc of the va ri ab l e ra di us ci rcl e i s cl [...]

  • Seite 108

    13.4 Auto matic O peratio n Re start w ith BL OC K R ESTA RT C onditio n 108 13.4 Aut om ati c Oper ation Res t ar t with B LOCK RE START Condition If t h e con di t i on B LO CK RESTA RT i s sw i t c he d on a f t er re turn i n g t o au to m ati c m ode an d tha n STA RT b ut ton i s p res sed , the con t rol goes to th e s t a r t p osi ti on of[...]

  • Seite 109

    13.4 Auto matic O peratio n Re start w ith BL OC K R ESTA RT C onditio n 109 13.4.3 Case s of Return by Means of B L OCK RESTART Condition Return to B l ock Star t Pos ition Af ter Inter rupting Simpl e M ovem e nt Blo ck 1 st case: i n state G40 interrupting and restarting linear interpol ation The di agram sh o ws t h e case, when a l i near in t[...]

  • Seite 110

    13.4 Auto matic O peratio n Re start w ith BL OC K R ESTA RT C onditio n 110 X=100, Y=70, Z=10. 3 rd p a r t b lo c k : H o le ma c hin ing a nd r e t r a c t io n t o s t a r t p o s it io n ( G 9 8) or to R -poi nt (G99 ). In th i s pa rt b l ock th e s tar t p os i ti on i s coor di n a te X= 10 0, Y= 70 , Z =2. At t he e nd o f a ll t h r e e p[...]

  • Seite 111

    13.4 Auto matic O peratio n Re start w ith BL OC K R ESTA RT C onditio n 111 5 th case: Return to block start position after interrupting machin ing in of f s et mode at outside corner By t h e us e of BLO CK RE- ST A R T c on di ti on i t i s s et out f rom the o f f set vecto r o n t h e st art po si t i o n of the i n t e rrupted b l o c k, t he[...]

  • Seite 112

    13.5 Auto matic M od e R es tart w ith B LO CK R ETUR N Co n ditio n 112 13.5 Automatic M ode Restart wit h B L OCK RETURN Condition If auto m at i c oper ati o n h as been i nt errupt ed, m anual oper ati o n w as used to m o v e away f r om t h e wo rkpi ece an d r etur n i s t o be m ade to t he i nter rupt i o n poi n t , th e BL OCK RETUR N co[...]

  • Seite 113

    13.5 Auto matic M od e R es tart w ith B LO CK R ETUR N Co n ditio n 113 13.5.3 Cas es of Retur n by Means of Condition BLOCK RETURN Cases o f ret urn by m eans o f BLOCK RE TURN co ndi t i o n cor respond to th at of B L OC K RES TAR T cond i t i on, e xc ept f or return i s m ade not to s t a rt p o s i t i o n o f b l ock, b ut t o the int e r r[...]

  • Seite 114

    13.5 Auto matic M od e R es tart w ith B LO CK R ETUR N Co n ditio n 114 t h e canned cy cle rest art ed by m eans o f condi t i o n BL OCK RET URN consi st s of 3 part bl ocks: 1 st par t b l o ck: Po si t i o ni ng i n t h e sel ect ed pl ane (GO X100 Y70) 2 nd pa rt b l o c k: Posi ti oni ng to poi nt R (G0 Z 2) 3 rd part bl o ck: Ho l e m achi [...]

  • Seite 115

    13.5 Auto matic M od e R es tart w ith B LO CK R ETUR N Co n ditio n 115 5 th case: Return to interr uption point machining in of fset mode at outside corner By t h e us e of t h e BL OC K R E T U R N c o n d it io n i t stat es a per pen di cul ar vecto r o n the i nter rupt i o n poi n t , th e l en gth of wh i ch c orre sp on ds to th at of th e[...]

  • Seite 116

    13.6 Auto matic Op eratio n S tart afte r B loc k Se ar c h 116 13.6 Aut om ati c Oper ation Star t af ter Block Sear ch In the course of m ac hi ni n g the re m ay be a n eed f or ex ecu ti ng th e p rogr a m s el ec ted f or a uto- m ati c m o de n o t f ro m the f i rst b l ock, b ut f ro m a b l ock wi thi n th e pr o g ram . For th i s, th e a[...]

  • Seite 117

    13.6 Auto matic Op eratio n S tart afte r B loc k Se ar c h 117 pressi ng k ey . If the num ber o f the subpro gram i s n o t n ume r i c, bu t i s a n a r i t hmet ic e xp r e ss io n it w ill no t o p e n t h e s u bp r o g r a m. I f t h e s u bp r o g r a m is c a lle d by me a ns o f r e p e t it io n c o u nt ( L ) t h e cy cl e num ber from [...]

  • Seite 118

    13.6 Auto matic Op eratio n S tart afte r B loc k Se ar c h 118 Spindl e Rotation Code: M 3 The co m man d ref er ri ng t o t h e l ast spi ndl e r ot at i o n i s gathered, i n th i s c as e M3 . Coolant Code: M 8 The co m man d ref er ri ng t o co olan t h andl i ng i s gat hered, i n t h i s case M8. Other Functions : M Oth er M f un cti o n s i[...]

  • Seite 119

    13.6 Auto matic Op eratio n S tart afte r B loc k Se ar c h 119 Other Intervention Pos sibiliti es Befor e S TART It i s po ssi bl e t o change t h e o rder o f ex ecut i o n, as well as to can cel the execution o f ot her M co des b ef o re st art i ng t h e execut i o n of data gathered i n aut om at ic mo d e . The curso r can be m o ved al o ng[...]

  • Seite 120

    13.6 Auto matic Op eratio n S tart afte r B loc k Se ar c h 120 ke y ha s b een pres se d, BL OC K SEA RC H ac t i o n m us t b e pre ss ed on V IEW scre en . By t h e use of INTERRUPTED softkey the co n t ro l st art s searchi ng f o r t he bl o ck, t he executi on of whi ch h as been i nt errupt ed. Af t erwards t he pro cess corr esponds to th a[...]

  • Seite 121

    14 Listin g of Mess ages an d th eir Co des 121 14 Listing o f M essages and th eir Codes Th ere m ay be two t y pes o f m es sag es : Loc al an d gl oba l . 14.1 Local M es sage Local mes sages are t h e o nes connected t o an act i o n ex ecut ed o n a cert ai n scre en , an d are n ot av ai l ab l e on a n y o th er s cre en . Th ese are f or ex[...]

  • Seite 122

    14 Listin g of Mess ages an d th eir Co des 122 Messages of cus tom macros : – e rro r m es sa ges program m ed b y t h e us er an d wa i t i n g f o r to be can cel ed, o r – m es sa ges program m ed b y the use r wai t i n g f o r STA RT. In t h e case of gl o b al m essages t h e di f feren t m essages are n eede d t o b e an swered di ff er[...]

  • Seite 123

    14.3 Lis tin g of Glo bal M es sag es 123 14.3 Listing of Global Messages Erro r Code Mes sag e Des criptio n Canc eli ng and Re- pa iring Meth od 0 SER VO 1 If the po sitio n dev iatio n v alue e x ceed s th e val ue speci fied a t th e ap pr opr ia te pa r am e- ter , ser vo al ar m occu rs . In mes sag e S ERV On n=1...8 ref ers to th e n th axi[...]

  • Seite 124

    14.3 Lis tin g of Glo bal M es sag es Erro r Code Mes sag e Des criptio n Canc eli ng and Re- pa iring Meth od 124 60 PL C TIMEOU T 1 If e it her mo dule : 001 o r module :002 of PL C pro gram do es not e xpire in the time slic e r e se rve d f o r it, me ss age PL C TIM E- OU T 1 o r 2 is display ed. This me ssag e is generate d in EMG s tate. Thi[...]

  • Seite 125

    14.3 Lis tin g of Glo bal M es sag es Erro r Code Mes sag e Des criptio n Canc eli ng and Re- pa iring Meth od 125 999 SHOR T MON Th is messag e is displ ay ed, i f MON (Ma - c h ine O N) o utput o f c ontrol is sho rt-cir- cu it ed or over l oad ed . This me ssag e is generate d in EMG s tate. Th is messag e causes EMG state an d lo ss of r efer e[...]

  • Seite 126

    14.3 Lis tin g of Glo bal M es sag es Erro r Code Mes sag e Des criptio n Canc eli ng and Re- pa iring Meth od 126 1102 R EFER ENCE PO INT t3 This me ssag e is display ed, if the zero pul se h as not b ee n fo und aft er lea ving the ref ere n c e s w itch w ithin the d istance spe c- if ied at p ar ame ter SWSHIF T + : ZER OD- IS. Valu e o f t is [...]

  • Seite 127

    14.3 Lis tin g of Glo bal M es sag es Erro r Code Mes sag e Des criptio n Canc eli ng and Re- pa iring Meth od 127 1105 REF E R ENCE POINT t6 Th is message is display ed, i f dur in g refe r - en ce p oin t r et ur n i n ca se of di sta n ce-coded meas uring sy ste m th e distanc e b etw ee n tw o zero pulse s is no t in ac co r danc e w ith the v [...]

  • Seite 128

    14.3 Lis tin g of Glo bal M es sag es Erro r Code Mes sag e Des criptio n Canc eli ng and Re- pa iring Meth od 128 1340 LIMIT t+ Th is messag e is displ ay ed, i f o n e of th e axe s has run o n limit s w itch o r o n o ve rtr a- v el po sitio n spe cif ied at a paramete r in dir e ction –. Valu e o f t is the name o f the axis: X , Y, Z , U , V[...]

  • Seite 129

    14.3 Lis tin g of Glo bal M es sag es Erro r Code Mes sag e Des criptio n Canc eli ng and Re- pa iring Meth od 129 2000 PL C ER ROR 001 At most 152 di f fe r e n t messages c an be se nt by PL C. The me ssa ge te xts ar e o ptio nal. In c ase no te xt is adde d b y th e pro grammer o f P LC , mes sage PL C ER RO R ijk is displ ay ed . For the li st[...]

  • Seite 130

    14.3 Lis tin g of Glo bal M es sag es Erro r Code Mes sag e Des criptio n Canc eli ng and Re- pa iring Meth od 130 3006 VA LU E EXCES S H , D, P If in to ol o ff se t se lec tion (H ) o r (D ) the n um ber en ter ed u nd er t h e a dd res s ex ceeds the ran ge p ermitted. Th e sa me er r o r occur s in case of va lue P of c omman d G10 L(10, 11, 12[...]

  • Seite 131

    14.3 Lis tin g of Glo bal M es sag es Erro r Code Mes sag e Des criptio n Canc eli ng and Re- pa iring Meth od 131 3018 ,A I N G2 , G3 If in circu lar inte r po latio n b loc k (G 2, G3 ) angle ( ,A) has b ee n pr o grammed. Th e m essage i s can - celed by RESE T key . 3019 DOM INA TOR C ON- STANT =0 If in 3D radius co mpe n s ation calc ulation t[...]

  • Seite 132

    14.3 Lis tin g of Glo bal M es sag es Erro r Code Mes sag e Des criptio n Canc eli ng and Re- pa iring Meth od 132 3029 GROU P NUMBE R IS T OO HI GH If in blo ck G 10 L3 (f illin g u p lif e time ta- ble) t h e n um ber of tool gr oups ex ceeds th e maximum v alue reg iste r e d o n par ame ter 1181 GRO UP NUM . Th e m essage i s can - celed by RES[...]

  • Seite 133

    14.3 Lis tin g of Glo bal M es sag es Erro r Code Mes sag e Des criptio n Canc eli ng and Re- pa iring Meth od 133 3040 G38 NOT IN G0, G1 If vec tor hold blo ck G38 was program med and the interpo lation c od e is n o t G0 o r G1. Th e m essage i s can - celed by RESE T key . 3041 A F T E R G 2 , G 3 I L L E G . BLOC K If in o f fs et mod e (G 41, [...]

  • Seite 134

    14.3 Lis tin g of Glo bal M es sag es Erro r Code Mes sag e Des criptio n Canc eli ng and Re- pa iring Meth od 134 3051 G2 2, G2 8, ... G3 1, G37 If in b lo ck G22 in c o rr e ct ad dres s is fo u nd, if in blo ck G 22 P is no t 0 o r 1 , if in b loc k G2 2 relatio n b etw ee n the v alue of addr esses X Y Z a n d I J K is in co r r ec t , if in b [...]

  • Seite 135

    14.3 Lis tin g of Glo bal M es sag es Erro r Code Mes sag e Des criptio n Canc eli ng and Re- pa iring Meth od 135 3059 3060 3061 3062 3063 3064 B AD MA CR O STA TE- MENT If the mac r o exp r e ss ion is s y n tac tically in cor r ect. Th e m essage i s can - celed by RESE T key . 3065 TOO LONG BLOCK If t he pr o gr am med b l o ck does n o t h ave[...]

  • Seite 136

    14.3 Lis tin g of Glo bal M es sag es Erro r Code Mes sag e Des criptio n Canc eli ng and Re- pa iring Meth od 136 3073 NOT E XIST IN G PRO - GRAM NO. If , in c ase o f s ub pro gram call (M 98 P ) o r macr o call (G65 o r G66 or G66.1 P), th e pr ogr a m n um ber speci fied a t ad dr ess P is no t in the memo ry , subp rog ra m or m a cro cal l h [...]

  • Seite 137

    14.3 Lis tin g of Glo bal M es sag es Erro r Code Mes sag e Des criptio n Canc eli ng and Re- pa iring Meth od 137 3086 DEF INITI ON ER RO R G51 If s caling axis by axis is p r o gr amme d (G 51 X Y Z I J K ) and X and U , or Y an d V, o r Z and W are in o ne b lo ck. Th e m essage i s can - celed by RESE T key . 3087 IL LEG AL PL ANE SEL ECT If in[...]

  • Seite 138

    14.3 Lis tin g of Glo bal M es sag es Erro r Code Mes sag e Des criptio n Canc eli ng and Re- pa iring Meth od 138 3100 3101 B LO CK N OT F OU ND If the b lo ck se ar c h e d f o r is not f ound and the e nd of prog r am is reac h e d (M 2, M 30 or %). Th e m essage i s can - celed by RESE T key . 3102 INCOR RE CT POSITION G12.1 If po lar co ordina[...]

  • Seite 139

    14.3 Lis tin g of Glo bal M es sag es Erro r Code Mes sag e Des criptio n Canc eli ng and Re- pa iring Meth od 139 3123 3124 3125 3126 3127 3500 PROGR AM EDIT ED Th is message is displ ay ed, if p rogr am se- le cte d f or auto matic e xec ution is e dited in auto matic mo de, o r if prog r am s ele cte d f or manual data input e xec utio n is ed i[...]

  • Seite 140

    14.3 Lis tin g of Glo bal M es sag es Erro r Code Mes sag e Des criptio n Canc eli ng and Re- pa iring Meth od 140 3508 NC ST ATUS TA B LE BAD I f th e ch eck sum of th e mem ory a r ea con - tainin g the gene r al N C state , pres erv ed upon pow er -o ff is f alse. Thes e data are as f ollo ws : G20/G21: in ch/m e tr ic in put; th e n um ber of r[...]

  • Seite 141

    14.3 Lis tin g of Glo bal M es sag es Erro r Code Mes sag e Des criptio n Canc eli ng and Re- pa iring Meth od 141 3518 DIR ECT O RY FU LL At m o st 254 progra ms can b e stored, fo r the f ile manage r b uilt in co n tro l enab les th e registra tion of 254 program s in the di - r ec t o r y . Th is messa ge is disp laye d, i f more progra ms ar e[...]

  • Seite 142

    14.3 Lis tin g of Glo bal M es sag es Erro r Code Mes sag e Des criptio n Canc eli ng and Re- pa iring Meth od 142 3549 RESTORE MODAL FUNC- TIONS? Y If AU TOM ATIC op eratio n is starte d f r o m IN TD statu s b y means o f S TAR T, the co n tro l regis ters S TOP s tatus and qu es tion RESTORE MODAL FUNCTIONS? Y is display ed (Y=y es). By pr es si[...]

  • Seite 143

    Notes 143 No tes[...]

  • Seite 144

    144 Alph abetical ind ex: A c c e s s f o r b i d d e n ................. 12 A d d r e s s ........................ 56 A l p h a b e t i c a l k e y s ................. 10 A r r o w k e y s ..................... 10 B e g i n n i n g o f p r o g r a m ............. 57 B l o c k ......................... 56 C A N C E L ...................... 10 C o n[...]