Multiquip DCA-85USJ Bedienungsanleitung

P AR TS AND OPERA TION MANUAL OPERA TION AND P AR TS MANUAL P ARTS LIST NO . M2870400004 Re vision #0 (09/17/04) THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. UL TRA-SILENT TM SERIES MODEL DCA-85USJ GENERA TOR[...]

P A GE 2 — DCA-85USJ — OPERA TION AND P AR TS MANU AL — REV . #0 (09/17/04)[...]

DCA-85USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/17/04) — PAGE 3 1 © COPYRIGHT 2004, MUL TIQUIP INC . MQ P o wer Inc, Ultr a-Silent series, and the MQ P ower logo are registered tr ademarks of Multiquip Inc. and ma y not be used, reproduced, or altered without written per mission. All other trademar ks are the proper ty of thier respecti[...]

P A GE 4 — DCA-85USJ — OPERA TION AND P AR TS MANU AL — REV . #0 (09/17/04) T ABLE OF CONTENTS COMPONENT DRA COMPONENT DRA COMPONENT DRA COMPONENT DRA COMPONENT DRA WINGS WINGS WINGS WINGS WINGS Explanation of Code in Remarks Column ....................... 5 4 Suggested Spare P ar t s .................................................. 5 5 Gen[...]

DCA-85USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/17/04) — PAGE 5 1 MQPO WER A Division of Multiquip Inc. POST OFFICE BO X 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 F AX: 310-632-2656 E-MAIL: mqpower@multiquip.com INTERNET : www .mqpower .com When ordering parts, please supply the following information: ❒ ❒ ❒ ❒ ❒ Dealer[...]

P A GE 6 — DCA-85USJ — OPERA TION AND P AR TS MANU AL — REV . #0 (09/17/04) DCA-85USJ — SPECIFICA TIONS s n o i t a c i f i c e p S r o t a r e n e G . 1 e l b a T l e d o MJ S U 5 8 - A C D e p y T s u o n o r h c n y s e p y t d e t c e t o r p n e p o , d e t a l i t n e v f l e s , d l e i f g n i v l o v e R r o t a r e n e g n o i t c[...]

DCA-85USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/17/04) — PAGE 7 1 DCA-85USJ — DIMENSIONS (T OP , SIDE AND FR ONT) Figure 1. Dimensions[...]

P A GE 8 — DCA-85USJ — OPERA TION AND P AR TS MANU AL — REV . #0 (09/17/04) This Owner's Manual has been developed to provide complete instructions for the safe and efficient operation of the MQ P o wer Model DCA-85USJ UL TRA-SILENT™ GENERA T OR. Bef ore using this g enerator , ensure that the operating individual has read and understa[...]

DCA-85USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/17/04) — PAGE 9 1 DCA85USJ — SAFETY MESSA GE ALERT SYMBOLS AL W A YS place the Engine ON/OFF switch in the OFF position and remove the ignition key when the pump is not in use. AL W A YS wear appro ved respiratory protection. AL W A YS wear appro ved eye and hearing protection. Other impo[...]

P A GE 10 — DCA-85USJ — OPERA TION AND P ARTS MANU AL — REV . #0 (09/17/04) DCA-85USJ — R ULES FOR SAFE OPERA TION The following safety guidelines should always be used when operating the DCA-85USJ Generator : General Safety: ■ DO NO T operate or service this equipment before reading this entire manual. The operator MUST BE familiar with [...]

DCA-85USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/17/04) — PAGE 11 1 DCA-85USJ — R ULES FOR SAFE OPERA TION POWER CORD (POWER ON) WET HANDS During operation of this generator , there exists the possibility of electrocution, electrical shock or burn, which can cause se vere bodily harm or e ve n DEA TH! T o a void these hazards: NEVER use[...]

P A GE 12 — DCA-85USJ — OPERA TION AND P ARTS MANU AL — REV . #0 (09/17/04) DCA-85USJ — R ULES FOR SAFE OPERA TION Battery Safety Use the following guidelines when handling the battery: ■ The battery contains acids that can cause injur y to the e yes and skin. T o avoid eye irritation, always wear safety glasses. ■ Use well insulated gl[...]

DCA-85USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/17/04) — PAGE 13 1 Emergencies ■ AL W A YS know the location of the nearest fire extinguisher . ■ AL W A YS know the location of the nearest and first aid kit . ■ AL W A YS kno w the location of the nearest phone or keep a phone on the job site, in case of emergencies. ■ AL W A YS h[...]

P A GE 14 — DCA-85USJ — OPERA TION AND P ARTS MANU AL — REV . #0 (09/17/04) The DCA-85USJ generator is equipped with a n umber of saf ety decals (Figures 2 & 3). These decals are pro vided f or operator saf ety and maintenance inf or mation. The illustration below and on the preceding page sho w the decals as they appear on the machine . [...]

DCA-85USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/17/04) — PAGE 15 1 DCA-85USJ — GENERA T OR DECALS Figure 3. Generator Decals (Cont inued)[...]

P A GE 16 — DCA-85USJ — OPERA TION AND P ARTS MANU AL — REV . #0 (09/17/04) Figure 4. T ypical Generator Grounding Application DCA-85USJ — INST ALLA TION[...]

DCA-85USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/17/04) — PAGE 17 1 Outdoor Installation Install the generator in a area that is free of debris, bystanders, and overhead obstructions. Make sure the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so that the exhaust will n[...]

P A GE 18 — DCA-85USJ — OPERA TION AND P ARTS MANU AL — REV . #0 (09/17/04) DCA-85USJ — GENERAL INFORMA TION DCA-85USJ Series Familiarization Generator The MQ P o wer Model DCA-85USJ is a 65.6 kW generator (Figure 5) that is designed as a high quality por table (requires a trailer f or transpor t) pow er source f or telecom sites, lighting [...]

DCA-85USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/17/04) — PAGE 19 1 DCA-85USJ — MAJOR COMPONENTS Figure 5. Major Components 3 e l b a T. s t n e n o p m o C r o j a M r o t a r e n e G . O N M E T IN O I T P I R C S E D 1y l b m e s s A r e l f f u M 2y l b m e s s A e n i g n E 3y l b m e s s A e r u s o l c n E 4y l b m e s s A r o t [...]

P A GE 20 — DCA-85USJ — OPERA TION AND P ARTS MANU AL — REV . #0 (09/17/04) NO TE P A GE[...]

DCA-85USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/17/04) — PAGE 21 1 DCA-85USJ — GENERA T OR CONTR OL P ANEL The definitions below describe the controls and functions of the DCA-85USJ Generator Control Panel (Figure 6). 1. Main Cir cuit Breaker – This three-pole, 250A main break er is provided to protect the the U ,V , and W Output T e[...]

P A GE 22 — DCA-85USJ — OPERA TION AND P ARTS MANU AL — REV . #0 (09/17/04) Figure 7. Engine Operating Panel DCA-85USJ — ENGINE OPERA TING P ANEL[...]

DCA-85USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/17/04) — PAGE 23 1 DCA-85USJ — ENGINE OPERA TING P ANEL The definitions below describe the controls and functions of the DCA-85USJ Engine Operating Panel (Figure 7). 1. Panel Light – Normally used in dark areas or at night time . When activ ated, panel lights will illuminate. When the g[...]

P A GE 24 — DCA-85USJ — OPERA TION AND P ARTS MANU AL — REV . #0 (09/17/04) Output T erminal Familiarization The “ Output T erminal P anel ” (Figure 8) is provided with the following: ■ ■ ■ ■ ■ Three (3) 120/240V output receptacles @ 50 amp ■ ■ ■ ■ ■ Three (3) Circuit Breakers @ 50 amps ■ ■ ■ ■ ■ T w o (2) 12[...]

DCA-85USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/17/04) — PAGE 25 1 120 V A C GFCI Receptacles There are two 120 V A C , 20 amp GFCI (Duplex Nema 5-20R) recepacles provided on the output terminal panel. These receptacles can be accessed in any voltage selector switch position. Each receptacle is protected by a 20 amp circuit break er . Th[...]

P A GE 26 — DCA-85USJ — OPERA TION AND P ARTS MANU AL — REV . #0 (09/17/04) Figure 13. Connecting Loads Connecting Loads Loads can be connected to the generator b y the Ouput T erminal Lugs or the convienience receptacles. (See Figure 13). Make sure to read the operation manual before attempting to connect a load to the generator . T o protec[...]

DCA-85USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/17/04) — PAGE 27 1 DCA-85USJ — LO AD APPLICA TION Single Phase Load Always be sure to check the nameplate on the generator and equipment to insure the w attage, amperage , frequency , and voltage requirements are satisfactorily supplied by the generator for operating the equipment. Genera[...]

P A GE 28 — DCA-85USJ — OPERA TION AND P ARTS MANU AL — REV . #0 (09/17/04) GFCI Receptacle Load Capability The load capability of the GFCI receptacles is directly re- lated to the voltage being supplied at either the output termi- nals or the 3 twist lock auxilliary receptacles. T ab les 8 and 9 show what amount of current is a v ailab le at[...]

DCA-85USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/17/04) — PAGE 29 1 DCA-85USJ — GA UGE READING Ho w to Read the Output T erminal Gaug es. The gauges and selector switches on the control panel DO NO T eff ect the generator output. The y are provided to help observe how much power is being supplied at the Output terminals lugs . Bef ore t[...]

P A GE 30 — DCA-85USJ — OPERA TION AND P ARTS MANU AL — REV . #0 (09/17/04) Figure 22. V oltage Selector Switc h 240/139V Three-Phase P osition DCA-85USJ — OUTPUT TERMINAL P ANEL CONNECTIONS UVW O T erminal Output V oltages V ar ious output v oltages can be obtained using the Output T erminal Lugs .. The v oltages at the ter minals are depe[...]

DCA-85USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/17/04) — PAGE 31 1 Figure 27. V oltage Selector Switch 480/277V Three-Phase P osition 3Ø 480/277 Output T erminal Lug V oltages 1. Place the voltage selector switch in the 3Ø 480/277 position as shown in Figure 27. Figure 28. UVWO T erminal Lugs 480/277V Three Phase Connections 2. Connect[...]

P A GE 32 — DCA-85USJ — OPERA TION AND P ARTS MANU AL — REV . #0 (09/17/04) DCA-85USJ — PRE-SETUP Figure 31. Engine Oil Dipstick When checking the engine oil, be sure to check if the oil is clean. If the oil is not clean, drain the oil by removing the oil drain plug, and refill with the specified amount of oil as outlined in the John Deere [...]

DCA-85USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/17/04) — PAGE 33 1 DCA-85USJ — PRE-SETUP Refueling Procedure: 1. Level T anks – Make sure fuel cells are le v el with the ground. F ailure to do so will cause fuel to spill from the tank before reaching full capacity (Figure 33). Figure 33. Only Fill on Level Ground ONL Y! use #2 diesel[...]

P A GE 34 — DCA-85USJ — OPERA TION AND P ARTS MANU AL — REV . #0 (09/17/04) Coolant (John Deere Antifreeze/Summer Coolant/W ater) John Deere recommends John Deere Antifreeze/Summer Coolant for use in thier engines, which can be purchased in concentrate (and mixed with 50% demineralized water) or pre-diluted. See the John Deere Engine Owner&ap[...]

DCA-85USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/17/04) — PAGE 35 1 DCA-85USJ — PRE-SETUP When connecting battery do the following: 1. NEVER connect the battery cables to the battery terminals when the MPEC Control Switch is in either the MANU AL position. AL W A YS make sure that the MPEC Control Switch is in the OFF/RESET position whe[...]

P A GE 36 — DCA-85USJ — OPERA TION AND P ARTS MANU AL — REV . #0 (09/17/04) DCA-85USJ — GENERA T OR ST ART -UP PR OCEDURE (MANU AL) The engine's exhaust contains harmful emissions. AL W A YS have adequate ventilation when operating . Direct exhaust away from nearby personnel. Before Starting 4. Close all engine enclosure doors (Figure [...]

DCA-85USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/17/04) — PAGE 37 1 DCA-85USJ — GENERA T OR ST ART -UP PR OCEDURE (MANU AL) Figure 47. V oltage Adjust Control Knob Figure 48. Ammeter (No Load) 1 1 . The ammeter (Figure 48) will indicate zero amps with no load applied. When a load is applied, the ammeter will indicate the amount of curre[...]

P A GE 38 — DCA-85USJ — OPERA TION AND P ARTS MANU AL — REV . #0 (09/17/04) Figure 51. Engine T achometer Gauge 14 . The tachometer gauge (Figure 51) will indicate the speed of the engine when the generator is operating. Under normal operating conditions this speed is appro ximately 1800 RPM’ s. 13. The coolant temperature gauge (Figure 50)[...]

DCA-85USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/17/04) — PAGE 39 1 DCA-85USJ — GENERA T OR ST AR T -UP PR OCEDURE (A UT O MODE) 1 . P erf or m steps 1 through 5 in the Bef ore Star ting section as outlined in the Manual Starting Procedure . 2 . Place the MPEC Control Switc h (Figure 54) in the AU T O position . 3. Continue to follow th[...]

P A GE 40 — DCA-85USJ — OPERA TION AND P ARTS MANU AL — REV . #0 (09/17/04) Shutdown Procedure T o shutdo wn the generator use the f ollowing procedure: 1. Place both the MAIN , GFCI and LO AD circuit breakers as shown in Figure 39 to the OFF position. 3. Let the engine cool by running it for 3-5 minutes with no load applied. 4. Place the MPE[...]

DCA-85USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/17/04) — PAGE 41 1 E C N A N E T N I A M / N O I T C E P S N I . 3 1 E L B A T s r H 0 1 Y L I A D s r H 0 5 2 s r H 0 0 5 s r H 0 0 0 1 E N I G N E s l e v e L d i u l F e n i g n E k c e h C X r e n a e l C r i A k c e h C X l e v e L d i c A y r e t t a B k c e h C X n o i t i d n o C t [...]

P A GE 42 — DCA-85USJ — OPERA TION AND P ARTS MANU AL — REV . #0 (09/17/04) DCA-85USJ — MAINTENANCE Generator Storage For longe term storage of the generator the following is recommended: ■ ■ ■ ■ ■ Fill the fuel tank completely . T reat with a fuel stabiliz er if necessar y . ■ ■ ■ ■ ■ Completely drain the oil from the c[...]

DCA-85USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/17/04) — PAGE 43 1 DCA-85USJ — MAINTENANCE T o ensure adequate star ting capability , alwa ys hav e power applied to the generator's internal battery c harger . NO T E Figure 56. DCA-45SIU2 Battery Charger & Jac ket W ater Heater P ower Connections Jac ket W ater Heater and Inter[...]

P A GE 44 — DCA-85USJ — OPERA TION AND P ARTS MANU AL — REV . #0 (09/17/04) T railer Maintenance This section is intended to provide the user with generic trailer ser vice and maintenance inf or mation. The ser vice and maintenance guidelines referenced in this section refer to a wide range of trailers. Remember periodic inspection of the tra[...]

DCA-85USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/17/04) — PAGE 45 1 DCA-85USJ — TRAILER MAINTENANCE Hydraulic Surge Brakes Hydraulic surge brakes (Figure 57) should not require any special attention with the exception of routine maintenance such as shoe and lining replacement. Brake lines should be periodically checked for cracks, kinks[...]

P A GE 46 — DCA-85USJ — OPERA TION AND P ARTS MANU AL — REV . #0 (09/17/04) Tires/Wheels/Lug Nuts Tires and wheels are a v er y impor tant and cr itical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels, tires , and axle are properly matched. Tire W ear/Inflation Tire inflation pressure is[...]

DCA-85USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/17/04) — PAGE 47 1 Lug Nut T orque Requirements It is e xtremely impor tant to apply and maintain proper wheel mounting torque on the trailer . Be sure to use only the fasteners matched to the cone angle of the wheel. Proper procedure for attachment of the wheels is as follows: 1. Star t al[...]

P A GE 48 — DCA-85USJ — OPERA TION AND P ARTS MANU AL — REV . #0 (09/17/04) DCA-85USJ — TRAILER WIRING DIA GRAM Figure 60. T railer/T owing V ehicle Wiring Diagram[...]

DCA-85USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/17/04) — PAGE 49 1 DCA-85USJ — GENERA T OR WIRING DIA GRAM Figure 61. Generator Wiring Diagram[...]

P A GE 50 — DCA-85USJ — OPERA TION AND P ARTS MANU AL — REV . #0 (09/17/04) DCA-85USJ — ENGINE WIRING DIA GRAM Figure 62. Engine Wiring Diagram[...]

DCA-85USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/17/04) — PAGE 51 1 Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use T ab le 18 shown belo w f or diagnosis of the Generator . If the prob lem cannot be remedied, consult our company's business office or ser[...]

P A GE 52 — DCA-85USJ — OPERA TION AND P ARTS MANU AL — REV . #0 (09/17/04) DCA-85USJ — TR OUBLESHOO TING (ENGINE CONTR OLLER) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use T able 19 (Engine Controller T roubleshooting) as a basic guideline f or troubleshooti[...]

DCA-85USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/17/04) — PAGE 53 1 NO TE P A GE[...]

P A GE 54 — DCA-85USJ — OPERA TION AND P ARTS MANU AL — REV . #0 (09/17/04) EXPLANA TION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusiv e) where a par ticular par t is used. Model Number-[...]

DCA-85USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/17/04) — PAGE 55 1 DCA-85USJ — SUGGESTED SP ARE P ARTS P ar t number on this Suggested Spare P ar ts list may supercede/replace the P/N shown in the text pages of this book. NO T E DCA-85USJ UL TRA-SILENT GENRA T OR W/JOHN DEERE 4045TF275 DIESEL ENGINE 1 T O 3 UNITS Qty . P/N Description [...]

P A GE 56 — DCA-85USJ — OPERA TION AND P ARTS MANU AL — REV . #0 (09/17/04) DCA-85USJ — GENERA T OR ASSY . GENERA T OR ASSY .[...]

DCA-85USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/17/04) — PAGE 57 1 GENERA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 B6110000102 RO T O R ASSY . ........................................... 1 .......... INCL UDES ITEMS W/ * 1-1 * FIELD ASSY . 1 1-2 * 8101070033 F A N 1 1-3 * 0012810035 HEX, HEAD BOL T 8 1-4 * 8101611004 COUP[...]

P A GE 58 — DCA-85USJ — OPERA TION AND P ARTS MANU AL — REV . #0 (09/17/04) DCA-85USJ — CONTR OL BO X ASSY . CONTR OL BO X ASSY .[...]

DCA-85USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/17/04) — PAGE 59 1 DCA-85USJ — CONTR OL BO X ASSY . CONTR OL BO X ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M2213000502 CONTR OL BO X 1 2 0330000180 EDGING 2 3 0601808822 CIRCUIT BREAKER ........................................ 1 ............ KAF3625010393P 250A 4 0021005080 MAC[...]

P A GE 60 — DCA-85USJ — OPERA TION AND P ARTS MANU AL — REV . #0 (09/17/04) DCA-85USJ — CONTR OL BO X ASSY . CONTR OL BO X ASSY .[...]

DCA-85USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/17/04) — PAGE 61 1 DCA-85USJ — CONTR OL BO X ASSY . CONTR OL BO X ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 3 6 0602103092 P RE H EA T LAMP ............................................. 1 ............ PL-05 0601810245 BULB 1 3 7 0602120096 T A CHOMETER ............................[...]

P A GE 62 — DCA-85USJ — OPERA TION AND P ARTS MANU AL — REV . #0 (09/17/04) DCA-85USJ — ENGINE & RADIA T OR ASSY . ENGINE & RADIA T OR ASSY .[...]

DCA-85USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/17/04) — PAGE 63 1 DCA-85USJ — ENGINE & RADIA T OR ASSY . ENGINE & RADIA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M2923200014 ENGINE, JOHN DEERE ................................. 1 ............ 40 45 T F2 75 1- 1 0602041292 C AR TRIDGE, OIL FIL TER, JOHN DEERE ....[...]

P A GE 64 — DCA-85USJ — OPERA TION AND P ARTS MANU AL — REV . #0 (09/17/04) DCA-85USJ — ENGINE & RADIA T OR ASSY . ENGINE & RADIA T OR ASSY .[...]

DCA-85USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/17/04) — PAGE 65 1 DCA-85USJ — ENGINE & RADIA T OR ASSY . ENGINE & RADIA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 3 1 0602022563 A D APTER ........................................................ 1 ............ 10-M18 X 1.5 F80X-S 3 2 0602022561 9 0 DEGREE ELBOW 1 3 [...]

P A GE 66 — DCA-85USJ — OPERA TION AND P ARTS MANU AL — REV . #0 (09/17/04) DCA-85USJ — OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY .[...]

DCA-85USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/17/04) — PAGE 67 1 THE SERIAL NUMBER MA Y BE REQUIRED . ADD THE FOLLOWING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CA TERPILLAR YELLO W 3-SPECTRUM GREY 7-CA TO GOLD 4-SUNBEL T GREEN 8-RED DCA-85USJ — OUTPUT TER[...]

P A GE 68 — DCA-85USJ — OPERA TION AND P ARTS MANU AL — REV . #0 (09/17/04) DCA-85USJ — B A TTER Y ASSY . BA TTER Y ASSY .[...]

DCA-85USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/17/04) — PAGE 69 1 DCA-85USJ — B A TTER Y ASSY . BA TTER Y ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0602220187 B A TTER Y ........................................................ 1 ............ 627MFD 2 M9310500014 BA TTER Y SHEET 1 3 M9103000304 BA TTER Y BAND 1 4 0602220920 B[...]

P A GE 70 — DCA-85USJ — OPERA TION AND P ARTS MANU AL — REV . #0 (09/17/04) DCA-85USJ — MUFFLER ASSY . MUFFLER ASSY .[...]

DCA-85USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/17/04) — PAGE 71 1 DCA-85USJ — MUFFLER ASSY . MUFFLER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M2330100703 MUFFLER 1 2 0017112030 HEX, HEAD BOL T 4 3 M2333000703 EXHA UST PIPE 1 4 M2333200204 G A S KE T 1 5 0017110040 HEX, HEAD BOL T 4 6 M3333200204 G A S KE T 1 7 0017110035 HE[...]

P A GE 72 — DCA-85USJ — OPERA TION AND P ARTS MANU AL — REV . #0 (09/17/04) DCA-85USJ — FUEL T ANK ASSY . FUEL T ANK ASSY .[...]

DCA-85USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/17/04) — PAGE 73 1 DCA-85USJ — FUEL T ANK ASSY . FUEL T ANK ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M2363000902 FUEL T ANK 1 1- 1 0605505070 FUEL T ANK CAP 1 1- 2 0605501073 FUEL SENDER UNIT 1 1- 3 0605516090 G A S K E T 1 2 M2363200404 T ANK BAND 6 3 M9310500104 SUPPORTER SHE[...]

P A GE 74 — DCA-85USJ — OPERA TION AND P ARTS MANU AL — REV . #0 (09/17/04) DCA-85USJ — ENCLOSURE #1 ASSY . ENCLOSURE #1 ASSY .[...]

DCA-85USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/17/04) — PAGE 75 1 THE SERIAL NUMBER MA Y BE REQ UIRED . ADD THE FOLLOWING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CA TERPILLAR YELLOW 3-SPECTRUM GREY 7-CA TO GOLD 4-SUNBEL T GREEN 8-RED DCA-85USJ — ENCLOSURE [...]

P A GE 76 — DCA-85USJ — OPERA TION AND P ARTS MANU AL — REV . #0 (09/17/04) THE SERIAL NUMBER MA Y BE REQ UIRED . ADD THE FOLLOWING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CA TERPILLAR YELLO W 3-SPECTRUM GREY 7-CA TO GOLD 4-SUNBEL T GREEN 8-RED DCA-85USJ — ENCLO[...]

DCA-85USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/17/04) — PAGE 77 1 DCA-85USJ — ENCLOSURE #1 ASSY . ENCLOSURE #1 ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 4 M2423201203 C O VER, FR ONT FRAME ................................ 1 ............ S/N 8400001 T O 8400030 2 4 M2423201203 C O VER, FR ONT FRAME ...........................[...]

P A GE 78 — DCA-85USJ — OPERA TION AND P ARTS MANU AL — REV . #0 (09/17/04) DCA-85USJ — ENCLOSURE #2 ASSY . ENCLOSURE #2 ASSY .[...]

DCA-85USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/17/04) — PAGE 79 1 DCA-85USJ — ENCLOSURE #2 ASSY . ENCLOSURE #2 ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M3443000802 REAR FRAME ................................................. 1 ............ S/N 8400001 T O 8400020 1 M3443000812 REAR FRAME ....................................[...]

P A GE 80 — DCA-85USJ — OPERA TION AND P ARTS MANU AL — REV . #0 (09/17/04) DCA-85USJ — ENCLOSURE #2 ASSY . ENCLOSURE #2 ASSY .[...]

DCA-85USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/17/04) — PAGE 81 1 ENCLOSURE #2 ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 7 0016910025 HEX, HEAD BOL T 2 1 8 M2453001703 SIDE DOOR 1 18 A M2493404704 ACOUSTIC SHEET 1 1 9 M2453001803 SIDE DOOR 1 19 A M2493405104 ACOUSTIC SHEET 1 2 0 M2453001503 SIDE DOOR 1 20 A M2493404504 ACOUSTI[...]

P A GE 82 — DCA-85USJ — OPERA TION AND P ARTS MANU AL — REV . #0 (09/17/04) DCA-85USJ — R UBBER SEALS ASSY . R UBBER SEALS ASSY .[...]

DCA-85USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/17/04) — PAGE 83 1 THE SERIAL NUMBER MA Y BE REQUIRED . ADD THE FOLLOWING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CA TERPILLAR YELLO W 3-SPECTRUM GREY 7-CA TO GOLD 4-SUNBEL T GREEN 8-RED R UBBER SEALS ASSY . NO [...]

P A GE 84 — DCA-85USJ — OPERA TION AND P ARTS MANU AL — REV . #0 (09/17/04) DCA-85USJ — NAME PLA TE ASSY . NAME PLA TE ASSY .[...]

DCA-85USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/17/04) — PAGE 85 1 DCA-85USJ — NAME PLA TE ASSY . NAME PLA TE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M1550000204 DECAL, NO TE ................................................................ 1 ............. M15000020 2 M1550000703 DECAL, A UXILIAR Y ..........................[...]

P A GE 86 — DCA-85USJ — OPERA TION AND P ARTS MANU AL — REV . #0 (09/17/04) DCA-85USJ — NAME PLA TE ASSY . NAME PLA TE ASSY .[...]

DCA-85USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/17/04) — PAGE 87 1 DCA-85USJ — NAME PLA TE ASSY . NAME PLA TE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 4 M9520100204 DECAL, CA UTION .................................................... 1 .............. M92010020A 2 5 M9520100304 DECAL, SAFETY INSTR UCTIONS ....................[...]

P A GE 88 — DCA-85USJ — OPERA TION AND P ARTS MANU AL — REV . #0 (09/17/04) TERMS AND CONDITIONS OF SALE — P AR TS P A YMENT TERMS T er ms of pa yment for par ts are net 10 da ys. FREIGHT POLICY All par ts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F .O . B . point of or igin. Multiqui[...]

DCA-85USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/17/04) — PAGE 89 1 NO TE P A GE[...]

P AR TS AND OPERA TION MANUAL OPERA TION AND P AR TS MANUAL Y our Local Dealer is: MQ PO WER A Division of Multiquip Inc. POST OFFICE BO X 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 F AX: 310-632-2656 E-mail: mqpower@multiquip.com Inter net: www .mqpow er .com Manufactured for Multiquip Inc. by DENYO CO., L TD, JAPAN HERE'S HOW TO GET[...]