Mitsubishi Electronics FR-D700-G Bedienungsanleitung

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283

Zur Seite of

Richtige Gebrauchsanleitung

Die Vorschriften verpflichten den Verkäufer zur Übertragung der Gebrauchsanleitung Mitsubishi Electronics FR-D700-G an den Erwerber, zusammen mit der Ware. Eine fehlende Anleitung oder falsche Informationen, die dem Verbraucher übertragen werden, bilden eine Grundlage für eine Reklamation aufgrund Unstimmigkeit des Geräts mit dem Vertrag. Rechtsmäßig lässt man das Anfügen einer Gebrauchsanleitung in anderer Form als Papierform zu, was letztens sehr oft genutzt wird, indem man eine grafische oder elektronische Anleitung von Mitsubishi Electronics FR-D700-G, sowie Anleitungsvideos für Nutzer beifügt. Die Bedingung ist, dass ihre Form leserlich und verständlich ist.

Was ist eine Gebrauchsanleitung?

Das Wort kommt vom lateinischen „instructio”, d.h. ordnen. Demnach kann man in der Anleitung Mitsubishi Electronics FR-D700-G die Beschreibung der Etappen der Vorgehensweisen finden. Das Ziel der Anleitung ist die Belehrung, Vereinfachung des Starts, der Nutzung des Geräts oder auch der Ausführung bestimmter Tätigkeiten. Die Anleitung ist eine Sammlung von Informationen über ein Gegenstand/eine Dienstleistung, ein Hinweis.

Leider widmen nicht viele Nutzer ihre Zeit der Gebrauchsanleitung Mitsubishi Electronics FR-D700-G. Eine gute Gebrauchsanleitung erlaubt nicht nur eine Reihe zusätzlicher Funktionen des gekauften Geräts kennenzulernen, sondern hilft dabei viele Fehler zu vermeiden.

Was sollte also eine ideale Gebrauchsanleitung beinhalten?

Die Gebrauchsanleitung Mitsubishi Electronics FR-D700-G sollte vor allem folgendes enthalten:
- Informationen über technische Daten des Geräts Mitsubishi Electronics FR-D700-G
- Den Namen des Produzenten und das Produktionsjahr des Geräts Mitsubishi Electronics FR-D700-G
- Grundsätze der Bedienung, Regulierung und Wartung des Geräts Mitsubishi Electronics FR-D700-G
- Sicherheitszeichen und Zertifikate, die die Übereinstimmung mit entsprechenden Normen bestätigen

Warum lesen wir keine Gebrauchsanleitungen?

Der Grund dafür ist die fehlende Zeit und die Sicherheit, was die bestimmten Funktionen der gekauften Geräte angeht. Leider ist das Anschließen und Starten von Mitsubishi Electronics FR-D700-G zu wenig. Eine Anleitung beinhaltet eine Reihe von Hinweisen bezüglich bestimmter Funktionen, Sicherheitsgrundsätze, Wartungsarten (sogar das, welche Mittel man benutzen sollte), eventueller Fehler von Mitsubishi Electronics FR-D700-G und Lösungsarten für Probleme, die während der Nutzung auftreten könnten. Immerhin kann man in der Gebrauchsanleitung die Kontaktnummer zum Service Mitsubishi Electronics finden, wenn die vorgeschlagenen Lösungen nicht wirksam sind. Aktuell erfreuen sich Anleitungen in Form von interessanten Animationen oder Videoanleitungen an Popularität, die den Nutzer besser ansprechen als eine Broschüre. Diese Art von Anleitung gibt garantiert, dass der Nutzer sich das ganze Video anschaut, ohne die spezifizierten und komplizierten technischen Beschreibungen von Mitsubishi Electronics FR-D700-G zu überspringen, wie es bei der Papierform passiert.

Warum sollte man Gebrauchsanleitungen lesen?

In der Gebrauchsanleitung finden wir vor allem die Antwort über den Bau sowie die Möglichkeiten des Geräts Mitsubishi Electronics FR-D700-G, über die Nutzung bestimmter Accessoires und eine Reihe von Informationen, die erlauben, jegliche Funktionen und Bequemlichkeiten zu nutzen.

Nach dem gelungenen Kauf des Geräts, sollte man einige Zeit für das Kennenlernen jedes Teils der Anleitung von Mitsubishi Electronics FR-D700-G widmen. Aktuell sind sie genau vorbereitet oder übersetzt, damit sie nicht nur verständlich für die Nutzer sind, aber auch ihre grundliegende Hilfs-Informations-Funktion erfüllen.

Inhaltsverzeichnis der Gebrauchsanleitungen

  • Seite 1

    3 4 5 6 7 1 2 FR-D700-G INSTRUCTION MANUAL (Applied) S-PM GEARED MOT OR DRIVE UNIT PRECAUTIONS FOR USE OF THE DRIVE UNIT P ARAMETERS TROUBLESHOOTING PRECAUTIONS FOR MAINTEN ANCE AND INSPECTION SPECIFICA TIONS OUTLINE WIRING HEAD OFFICE: TOKYO BUILDING 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAP AN FR-D720-0.2K to 3.7K-G Simple and comp act d[...]

  • Seite 2

    A-1 Thank you for choosing this Mit subishi S-PM Geare d Motor Drive unit. This Instructi on Manual (Applied) prov ides instructions for advanced use of th e FR-D700-G series driv e units. Incorrect handling might cau se an unexpected fa ult. Before using the drive u nit, always read this Instruction Manua l and the Instruction Manu al (Basic) [IB-[...]

  • Seite 3

    A-2 (2) Wirin g (3) T rial run (4) Usage (5) Em e rgen cy stop (6) Mainten ance, inspection and parts replacemen t (7) D isp osa l z Do not install a power factor correction capacitor or surge suppressor/capacitor type filter on the drive unit output side. These devices on the drive unit output side may be overheat ed or burn out. z The conne ction[...]

  • Seite 4

    I CONTENTS 1 OUTLINE 1 1.1 Product check ing and parts identi ficati on ....... ........... ....... ....... ....... .. 2 1.2 Drive un it and periph eral d evices ... ....... ........ ....... ....... ....... .......... ...... 3 1.2.1 Peripheral d evices ............... ............. ............. ............. ................... ............. .....[...]

  • Seite 5

    II 3.1.1 Leakag e currents and c ounterme asures ............ ................... ............. ............. ............. ............. ... 34 3.1.2 EMC measure s ............ .................... ............. ............. ............ ............. .................... ....... ............... 3 6 3.1.3 Power supply harmo nics..... ............[...]

  • Seite 6

    III CONTENTS 4.7.2 Minimum m otor rotati on speed (P r. 13) ... ............. ................... ............. ............. ............. ........... .. 89 4.7.3 Acceleration /decelerat ion pattern (P r. 29) ..... ............. ................... ............. ............. ............. .... ... 90 4.8 Selectio n and protect ion of a motor ....[...]

  • Seite 7

    IV 4.14 Misoper ation preven tion a nd pa rameter sett ing r estrict ion . ....... 140 4.14.1 Reset s election /discon nected PU detect ion/PU st op selectio n (Pr. 75) ....................... ............. 140 4.14.2 Parameter w rite disabl e selectio n (Pr. 77) .... ............. ............ ............. .................... ............. .... [...]

  • Seite 8

    V CONTENTS 4.19.5 Buzzer control (Pr. 9 90) .............. ............. ............. ................... ............. ............. ............ ............ 229 4.19.6 PU contrast adj ustment (P r. 991) ............ ............. ............ ............. ............. .................... ........... 229 4.20 Paramet er clear / Al l param ete[...]

  • Seite 9

    VI 6.2.2 Measurem ent of vol tages and use of PT ............ ............. ............. ............. ............. ............. ....... 2 64 6.2.3 Measurem ent of current s ................. ............. ............. ................... ............. ............. .................... 265 6.2.4 Use of CT a nd transduc er......... ............[...]

  • Seite 10

    1 3 4 5 6 7 2 1 1 OUTLINE This chapter explains the "OUT LINE" for use o f this product. Always read the instruct ions before using the equipment. 1.1 Product checking and p art s identification ...... . ....... ............ . ...... 2 1.2 Drive unit and p eriph era l de vic es ....... ..... .... ..... .... .... ....... ..... .... .. 3 1.[...]

  • Seite 11

    2 Product checking a nd parts identification 1.1 Product chec king and par ts identifica tion Unp ack the drive unit and chec k the cap acity plate o n the front c over and the rating plate on the dri ve unit si de face to en sur e that the p roduct agrees with your order and the drive unit is i ntact. z Drive unit model z Accessory · Fan cover f [...]

  • Seite 12

    3 Drive unit and peripher a l devices 1 OUTLINE 1.2 Drive unit and peripheral de vices AC power supply Use within the permissible power supply specifications of the drive unit. T o ensure safety , use a moulded case circuit breaker , earth leakage circuit breaker or magnetic contactor to switch power ON/OFF . Magnetic contactor (MC) Install the mag[...]

  • Seite 13

    4 Drive unit and periphe ral devices 1.2.1 Peripheral d evices Check the d rive unit mod el of the drive unit you purc hased. Appropriat e peripheral de vices must be s elected accordi ng to the capac ity . Refer to the following list and prep are appropriate peripheral devi ces. ∗1  Select a M CCB acco rding t o the powe r supply capacity . ?[...]

  • Seite 14

    5 1 OUTLINE Removal and re installation of the cove r 1.3 Remo val and reinstalla tion of the co ver 1.3.1 Front cover z Rem oval (E xample of FR -D720- 1.5K-G ) 1) Loosen t he mounting screws of the front cover . (T he screws ca nnot be removed .) 2) Remove th e front co ver by pu lling it like th e direction o f arrow . z Reinstallation (Exa mple[...]

  • Seite 15

    6 Removal and re installation of the co ver 1.3.2 Wiring cover z Removal and rein st a llation y Hold the sid e of the wiring cover , and pul l it downward for removal. T o reinst all, fit the cover to the dri ve unit along th e guides. Example of FR-D720-1.5K-G y Also pull the w iring cove r downwar d by holdi ng a frontal part of the wiring cover[...]

  • Seite 16

    7 1 OUTLINE Installation of the drive unit and enclosure design 1.4 Installation of the driv e unit and enc losur e design When a driv e unit enclo sure is to be d esigned and man ufactured, hea t generated by containe d equipment, etc. , the environm ent of an ope rating place, an d others mus t be fully cons idered to det ermine the encl osure st[...]

  • Seite 17

    8 Installation of the drive unit and enclosure design (3) Dust, dirt, oil mist Dust and dirt will cau s e such faul ts as poor cont act of contac t points, redu ced insul ation or reduced co oling effect due to moisture absorption of acc umulated dust a nd dirt, and in-encl osure temperature rise due to clogg ed filter . In the a tmosphere where c [...]

  • Seite 18

    9 1 OUTLINE Installation of the drive unit and enclosure design 1.4.2 Cooling system types for drive unit enclosu re From the enc losure that cont ains the drive unit, th e heat of the drive unit an d other equipme nt (transformers, lam ps, resistors , etc.) and the inc oming heat such as di rect sunlig ht must be dissip ated to keep the in-en c lo[...]

  • Seite 19

    10 Drive unit placement 1.5 Driv e unit placement Enclosur e surface mount ing Remove th e front cover and wiring cover to mount t he drive uni t to the surface. ( Remove the c overs in the directions of th e arrows.) NO TE  When encasing multiple drive units, inst a ll them in parallel as a cooling measure.  Install t he drive unit verticall[...]

  • Seite 20

    11 1 OUTLINE Drive unit placement 1.5.1 Installation precautions (1) Above drive unit Heat is blown up fro m insid e the drive unit by the sm all fan built i n the unit. Any equipment placed above the drive unit s houl d be heat re sistant. (2) Arrangement of multiple drive units (3) Arrangement of v entilation fan and drive un i t When mu ltiple d[...]

  • Seite 21

    12 MEMO[...]

  • Seite 22

    13 3 4 5 6 7 2 1 2 WIRING This chapter descri bes the basic "WIRING" for use of this product. Always read the instruct ions before using the equipment. 2.1 Wiring ....... .... ....... .... ..... .... ..... ...... ..... .... ..... .... ....... .... .... ..... .... ....... .. 14 2.2 Main cir cui t term ina l speci fica tio ns .... ..... ...[...]

  • Seite 23

    14 Wiring 2.1 W iring 2.1.1 T erminal con nection diagram NO TE  T o prevent a malfunction caused by noise, sep arate the signal cables more than 10cm from the p o wer cables. Also separate the main circuit wire o f the input side and the output side.  Aft er wiring, w ire offcut s must no t be lef t in the drive unit. Wire offcuts can cause [...]

  • Seite 24

    15 2 WIRING Main circuit terminal specifi cations 2.2 M ai n ci r cu it t er minal s pe cifi cati ons 2.2.1 Specification of main circuit ter minal  Driv e unit 2.2.2 T erminal arrangemen t of the main circ uit terminal, power supply and the motor wiring T ermi nal Symbol T erminal Name Description Refer to pag e R/L1, S/L2, T/L3 AC power input [...]

  • Seite 25

    16 Main circuit terminal specifications 2.2.3 Cables and wiring length (1) Applied wire size Select the recommended cable size to ensure that a v oltage d rop will be 2% or less. If the w iring dista nce is lo ng between th e drive uni t and motor , a main circu it cable vol tage drop will cause the motor torqu e to decrease especiall y at the outp[...]

  • Seite 26

    17 2 WIRING Main circuit terminal specifi cations (2) Earthing (Grounding) precautions (3) T otal wiring length Connect a PM motor within the tota l w iring length of 30m. Use one dedicated PM mo tor for one drive unit. Multiple PM motors cannot be con nected to a drive unit.  Always eart h (ground) the mot or and drive u nit. 1) Purpose of eart[...]

  • Seite 27

    18 Control circuit specifications 2.3 Control cir cuit specifica tions 2.3.1 C ontrol c ircuit te rminal indicat es that term inal functions can be sele cted using P r . 17 8 to P r . 18 2, Pr . 190, P r . 19 2 (I /O termi nal f unct ion sel ect ion) . (Refer to page 100) . (1) Input signa l Ty p e Te r m i n a l Symbol T ermi na l Name Descri ptio[...]

  • Seite 28

    19 2 WIRING Control circuit spec if ications (2) Output signal (3) Communication Ty p e Te r m i n a l Symbol T erminal Name Desc riptio n Rated Specifi cations Refer to Page Relay A, B, C Relay output (fault output) 1 changeover contact output indicates that the dr ive unit protective function has activated and the output stopped. Fault: discontin[...]

  • Seite 29

    20 Control circuit specifications 2.3.2 Changing the control logic The inpu t signals are set to sink logi c (SINK) when sh ipped from the facto ry . T o chang e the control logic , the jumper conne ctor above the control terminal must b e moved to the o ther position .  Chang e the jumper co nnector in th e sink logic (S INK) positio n to sourc[...]

  • Seite 30

    21 2 WIRING Control circuit spec if ications (1) Sink logic type and sourc e logic type  In sink l ogic, a signal switches ON when a current f lows from the corre sponding s ignal input term inal. T erminal SD is common to the cont act input s ignals. T erminal SE is c ommon to the op en collector ou tput signals.  In source logic, a sig nal [...]

  • Seite 31

    22 Control circuit specifications 2.3.3 Wiring of control circuit (1) S tandard control ci rcuit terminal layout (2) Wiring method z Wiring Use a bl ade term ina l an d a wire wit h a sheat h st ripp ed o ff fo r th e co ntro l ci rcu it wiri ng. F or a sin gle wire , s trip off t he sh e a th of the wire and apply direc tly . Insert the blade term[...]

  • Seite 32

    23 2 WIRING Control circuit spec if ications z Wire removal (3) Control circuit common terminals (SD, 5 , SE) T erminal s SD, SE and 5 are common term inals for I/O sig nals. (All com mon terminals are iso lated from each other .) Do no t earth them . Avoid con necting the term inal SD and 5 a nd the terminal SE and 5. T erminal SD is a comm on ter[...]

  • Seite 33

    24 Control circuit specifications (4) Signal input s by contactless switches (5) Wiring instructions 1) It is reco mmended to us e the cables of 0.3mm 2 to 0.75mm 2 gau ge for connec tion to the cont rol circuit termi nals. 2) The maxi mum wiring l ength should be 30m (200m for term inal FM). 3) Do not sho rt across termina ls PC and SD. D rive uni[...]

  • Seite 34

    25 2 WIRING Control circuit spec if ications 2.3.4 Connection to the PU conne ctor Using the PU connector , you can perform comm unication opera tion from the p aramete r unit (FR-PU07), en closure surface operation panel (FR- P A07), or a personal comp uter , etc. Remove th e drive unit front cover whe n connecting . (1) When connectin g the p ara[...]

  • Seite 35

    26 Control circuit specifications z RS-485 communicati on When the P U connec tor is connec ted with a personal , F A or other compute r by a commun ication cable, a us er program can run and m onitor the drive unit or read an d write to pa rameters. The prot ocol ca n be selecte d from Mit subishi drive unit and Mo dbus-RTU .  PU connector pin-[...]

  • Seite 36

    27 Connection of stand-alone option unit 2 WIRING 2.4 C onnection of stand-alone option unit The drive unit accept s a variety of stand-al one option u nits as requ ired. Incorrect c onnection will cause drive unit da mage or accid ent. Connect and o perate the option unit care fully in accorda nce with the corresponding o ption unit manu al. 2.4.1[...]

  • Seite 37

    28 Connection of stand-alone option unit It is recomm ended to config ure a sequence, wh ich shuts of f power in the inp ut side of the drive unit by the exte rnal thermal relay as show n below , to prevent o verheat and burn out of the br ake resistor (MRS typ e, MYS type) and high du ty brake resi sto r (FR- ABR) in ca se the r egen era tive b ra[...]

  • Seite 38

    29 Connection of stand-alone option unit 2 WIRING 2.4.2 Connection of the brake unit (FR-BU2) Connec t the brake un it (FR-BU2) as sho wn below to impr ove the braking ca pability at de celeration. If th e transistors in the brake unit s hould become faulty , the resistor can be unusu ally hot. T o prev ent unusua l overheat and fire , inst all a m[...]

  • Seite 39

    30 Connection of stand-alone option unit 2.4.3 C onnectio n of the high po wer factor co nverter (FR-HC ) When con necting the high power fac tor converter (FR-HC) to supp ress power ha rmonics, perform wiring secu rely as shown below . Incorrect conne ction will damag e the high po wer factor conv erter and d rive unit. ∗1 Keep input termin als [...]

  • Seite 40

    31 Connection of stand-alone option unit 2 WIRING 2.4.4 Connec tion of the p ower regene ration common co nverter (FR-CV) When conn ecting the powe r regeneration c ommon converter (FR-C V), connect the d rive unit termi nals (P/+ and N/-) and power reg eneration comm on converter (FR -CV) terminals as shown bel ow so that thei r symbols match with[...]

  • Seite 41

    32 Connection of stand-alone option unit 2.4.5 Connec tion of a DC reactor (FR-HEL) (1) Keep the surroundi ng air tempera ture withi n the perm issible range (-1 0°C to +50°C). Ke ep enough cleara nce around the reactor beca use it heats up . (T ake 10cm or more clearanc e on top and bottom and 5cm or more on left an d right regardless of the ins[...]

  • Seite 42

    33 3 4 5 6 7 2 1 3 PRECA UTIONS FOR USE OF THE DRIVE UNIT This chapter explains the "PRECAUT IONS FOR USE OF TH E DRIVE UNIT" for use of this p roduct. Always read the instruct ions before using the equipment. 3.1 EMC and leakage current s ............ ......... . ......... .............. ......... . ... 34 3.2 Inst allation of power fact[...]

  • Seite 43

    34 EMC an d leak age c urre nts 3.1 EMC and leaka ge cur rents 3.1.1 Leakage currents an d countermea sures S tati c capac itance exis ts between the dri ve unit's I/O cable s , other ca bles, and the earth, and in the motor . Because leakag e current f l ows throu gh such static cap acitance, t ake the followin g measures. Select an earth lea[...]

  • Seite 44

    35 3 PRECAUTIONS FOR USE OF THE DRIVE UNIT EMC and leakage curre nts (3) S election of rate d sensitivity current of eart h (ground) leakage current breaker When usi ng the earth le akage current bre aker with the d rive unit ci rcuit, select it s rated se nsitivity curre nt as follows : < Example >  Breaker desig ned for harmonic and surg[...]

  • Seite 45

    36 EMC an d leak age c urre nts 3.1.2 EMC measure s Some ele ctromagnetic no ises enter th e drive un it to malfunc tion it and ot hers ar e radiated by the drive unit to malfunc tion periphera l devices. Though the drive u nit is des igned to have hig h immunity p erformance, it handles lo w-level sig nals, so i t requ ir es the fol lowi ng b asi [...]

  • Seite 46

    37 3 PRECAUTIONS FOR USE OF THE DRIVE UNIT EMC and leakage curre nts z Dat a line filter Data line filter i s effe ctive as an EM C measure. Provide a d ata line filter for the de tector cable, et c. z EMC meas ures Propagation Pa th Measures (1)(2)(3) When devices that handle low-level signals and are liable to malfunction due to electromagnetic n[...]

  • Seite 47

    38 EMC an d leak age c urre nts 3.1.3 Power s upply harm onics The d riv e uni t may gener at e powe r supp ly ha rmo nic s from its con ver ter ci rcu it to affec t th e powe r ge nera tor , pow er capa cit or etc. Pow er supply ha rmonics are differen t from nois e and leakage currents in source, fre quency ba nd and trans mission p ath. T ake th[...]

  • Seite 48

    39 3 PRECAUTIONS FOR USE OF THE DRIVE UNIT EMC and leakage curre nts 3.1.4 Harmonic suppress ion guideline in Japan Harmonic currents flow from the drive unit t o a power rece iving poin t via a power transf ormer . The Harmonic Sup pression Guideli nes was esta blished to prote ct other consum ers from these o utgoing harmoni c current s. The t hr[...]

  • Seite 49

    40 EMC an d leak age c urre nts 1) Calc ulation of equiv alent cap acity (P0) of harm onic generat ing equi pment The " equ ival ent ca pacit y" is the capacit y of a 6-pu lse c onve rt er con vert ed fr om th e capac ity of co nsu mer' s harm oni c gene rat ing e quip men t and i s cal cula ted with the fo llo wing equa tion . If th[...]

  • Seite 50

    41 3 PRECAUTIONS FOR USE OF THE DRIVE UNIT Installation of power fac t or improving rea ctor 3.2 Installation of po wer factor impro ving r eactor When the driv e unit is co nne cted ne ar a larg e-c apaci ty pow er tr ans forme r (50 0kV A o r more ) or w hen a p ower capaci tor i s to be switche d over , an excessi ve peak curren t may flow in th[...]

  • Seite 51

    42 Power-OFF and magnetic contacto r (MC) 3.3 P ower-O FF and ma gnetic contactor (MC) (1) Drive unit input side magnetic cont actor (MC) On the d rive unit inp ut side, it is re commended to p rovide an MC for the follow ing purposes. (Refer to page 4 for sele ction.) 1) T o release the drive unit from the power supply when the fault oc curs or wh[...]

  • Seite 52

    43 Precautions for us e of the drive unit 3 PRECAUTIONS FOR USE OF THE DRIVE UNIT 3.4 Pr ecautions f or use of the driv e unit The FR-D7 00-G series is a highly relia ble product, but incorrect pe ripheral circui t making or ope ration/handli ng method may shorten th e product lif e or damage th e product. Before st arting operat ion, always re che[...]

  • Seite 53

    44 Precautions for use of the drive unit (12) Do not appl y a volt age higher than the pe r missible voltage to the drive unit I/O s ignal circuit s. Applicati on of a volt age higher than the permiss ible volt age to the d rive unit I/O s ignal circui ts or o pposite pol arity may damage t he I/O device s. Especial ly check the wiring to prevent t[...]

  • Seite 54

    45 Failsafe of the s ystem which uses the drive unit 3 PRECAUTIONS FOR USE OF THE DRIVE UNIT 3.5 Fail s afe of the syst em w hich uses the driv e unit When a fa ult occurs, the drive unit trips to o utput a fault signal. How ever , a fault ou tput signal may not be ou tput at a driv e unit fault occ urrence when the detection c ircuit or outp ut ci[...]

  • Seite 55

    46 Failsafe of the system whic h uses the drive unit (2) Bac kup met hod outsi de the driv e uni t Even if the int erlock is provided by the drive unit st atus signal, en ough failsaf e is not ensured depending on the failure sta tus of the d rive unit it self. For exa m ple, w hen the drive uni t CPU fails, ev en if the interloc k is provided u si[...]

  • Seite 56

    47 3 4 5 6 7 2 1 4 P ARAMETERS This chapter explains the "P ARAMETERS" for use of this product. Always read the instruct ions before using the equipment.[...]

  • Seite 57

    48 Operation panel 4.1 Oper ati on panel 4.1.1 Names and fun ctions of the operation panel The operation p anel cannot be removed from the drive unit. No. Component Name Description (a) Unit indi c ator Hz: Lit to indicate f requency . (Flickers when the set frequency monitor is displayed. ) A: Lit to indicate c urrent. (Both "Hz" and &qu[...]

  • Seite 58

    49 Operation panel P ARAMETE RS 4 4.1.2 Basic operation (factory setting) Automatic parameter setting STOP Operation mode switchover Parameter setting Faults history Monitor/speed setting At powering ON (External operation mode) PU operation mode (Rotation speed monitor) Parameter setting mode PU Jog operation mode Output current monitor Output vol[...]

  • Seite 59

    50 Operation panel 4.1.3 Easy operation mode setting (easy setting mode) Setting o f Pr . 79 Oper ation mode selectio n accordi ng to combin ation of the st art command and s peed comman d can be easily m ade. Changing example St art comm and: external (STF/STR), speed command: operate with Operatio n Display 1. Screen a t power-ON The monitor disp[...]

  • Seite 60

    51 Operation panel P ARAMETE RS 4 4.1.4 Changing the parame ter setting value 4.1.5 Displaying the set speed Press the setting dial ( ) to di splay the prese nt control metho d and the set speed*. ∗ App ears wh en PU op erati on mode or Ex ternal/PU combi ned oper ation m ode 1 ( Pr . 79 ="3") is selected. Changing example Change the Pr[...]

  • Seite 61

    Parameter list Parameter list 52 4 P ARAMETERS Parameter List 4.2 P ar ameter list 4.2.1 parame ter list For simple variable-speed operation of t he drive unit, the initial setting of the parameters may be used. Set the necessary parameters to meet the load and operati onal sp ecifications. Parameter settin g, change and check can be made from the [...]

  • Seite 62

    Parameter list Parameter list 54 4 P ARAMETERS Parameter List — 29 Acceleration/deceleration pattern selection 0 to 2 1 0 90 29 1D 9D 0 {{ { — 30 Regenerative function selection 0, 1 1 0 97 30 1E 9E 0 { { { S peed jump 31 S peed jump 1A 0 to 12000r/min/ 0 to 8000r/min ∗1 , 9999 1r/min 9999 79 31 1F 9F 0 {{ { 32 S peed jump 1B 0 to 12000r/min/[...]

  • Seite 63

    Parameter list Parameter list 56 4 P ARAMETERS Parameter List PU connector communication 11 7 PU communication station number 0 to 31 (0 to 247) 1 0 167 , 186 11 7 11 9 1 1 {{ ∗4 { ∗4 11 8 PU communication speed 48, 96, 192, 384 1 192 167 , 186 11 8 12 92 1 { { ∗4 { ∗4 11 9 PU communication stop bit length 0, 1, 10, 1 1 1 1 167 11 9 13 93 1[...]

  • Seite 64

    Parameter list Parameter list 58 4 P ARAMETERS Parameter List Output terminal function selection 190 RUN terminal function selection 0, 1, 3, 4, 7, 8, 1 1 to 16, 21, 25, 26, 33, 47, 48, 64, 70, 79, 90, 91, 93, 95, 96, 98 to 101, 103, 104, 107, 108, 1 1 1 to 1 16, 121, 125, 126, 133, 147, 148, 164, 170, 179, 190, 191, 193, 195, 196, 198, 199, 9999 1[...]

  • Seite 65

    Parameter list Parameter list 60 4 P ARAMETERS Parameter List RS-485 communication 338 Communication operation command source 0, 1 1 0 160 338 26 A6 3 { { ∗4 { ∗4 339 Communication speed command source 0 to 2 1 0 160 339 27 A7 3 {{ ∗4 { ∗4 340 Communication startup mode selection 0, 1, 10 1 0 159 340 28 A8 3 { { ∗4 { ∗4 342 Communicatio[...]

  • Seite 66

    Parameter list Parameter list 62 4 P ARAMETERS Parameter List — 870 S peed detection hysteresis 0 to 150r/min/ 0 to 100r/min ∗1 1r/min 15r/min 11 0 870 46 C6 8 { { { Protective functions 872 Input phase loss protection selection 0, 1 1 0 128 872 48 C8 8 {{ { Regeneration avoidance function 882 Regeneration avoidance operation selection 0 to 2 1[...]

  • Seite 67

    Parameter list Parameter list 64 4 P ARAMETERS Parameter List Clear parameters Pr .CL Parameter clear 0, 1 1 0 230 Pr .CL — FC — — — — ALLC All parameter clear 0, 1 1 0 230 ALLC — FC —— — — Er .CL Faults history clear 0, 1 1 0 232 Er .CL — F4 — — — — — Pr .CH Initial value change list — — — 231 Pr .CH ———[...]

  • Seite 68

    66 4.3 Test opera tion and gain adjust ment of the PM sensorl ess vector con- trol 69 4.3.1 Outline of t he PM sen sorless ve ctor control ........ ................... ............. ............. ............. ............. .. 69 4.3.2 PM motor test o peration (P r. 800) ....................... ................... ............. ............. ......[...]

  • Seite 69

    67 Parameters accor ding to purposes 4 P ARAMETE RS 4.11 Monit or display and monito r output signal 115 4.11.1 Sp eed display and spe ed setting (Pr. 37, P r. 144, P r. 505) ........... ............. ............. ............. ..... 115 4.11.2 Mo nitor display selec tion of DU/PU and termina l FM (Pr. 52, P r. 54, Pr . 170, Pr . 171, Pr . 268, Pr[...]

  • Seite 70

    68 4.17 Spec ial ope ration and spe ed contro l 199 4.17.1 P ID co ntrol (Pr. 1 27 to P r. 134, Pr . 553, Pr . 554, Pr . 575 to Pr . 577, C42 to C45) ........ ............. 199 4.17.2 Regeneration av oidance function (Pr. 66 5, Pr. 882 , Pr. 883 , Pr. 885, Pr. 8 86) ....... ............. ...... 211 4.18 Useful fu nctions 213 4.18.1 Cooling fan oper[...]

  • Seite 71

    69 T est operation and gain adjustment of the PM sensor less vector control 4 P ARAMETE RS 4.3 T est operation and gain adjustment of the PM sensor less v ector contr ol 4.3.1 Outline of the PM sen sorless vector control A dedicated S-PM (magnet) motor is a highly eff icient motor comp ared to an ind uction motor . With th is S-PM motor , highly ef[...]

  • Seite 72

    70 T est operation and gain a djustment of the PM sensorless ve ctor control (2) V al id/invalid stat uses of I/O terminal funct ions during the test oper ation 1) Input terminal function selection (Pr . 178 to Pr . 182) All assignable funct i ons are valid. 2) Output term inal functio n selection ( Pr . 190, P r . 192) Some functions have restrict[...]

  • Seite 73

    71 T est operation and gain adjustment of the PM sensor less vector control 4 P ARAMETE RS 4.3.3 Adjusting the speed contr ol gain (Pr . 820, P r . 821) The above p arameters can be set whe n Pr . 160 Ext ended f unction display select ion = "0 ". (Refer to pa ge 144) (1) Adjusti ng the speed contro l gain manuall y ·The speed control ga[...]

  • Seite 74

    72 T est operation and gain a djustment of the PM sensorless ve ctor control · Adjust in the following procedure: 1) Change the Pr . 82 0 setting while checking the conditions . 2) If it can not be adjusted well, change Pr . 821 s etting, and perform 1) again. (2) T roubleshooting No. Movem ent /c ondi tion Adjustment method 1 Load in ertia is too[...]

  • Seite 75

    73 T est operation and gain adjustment of the PM sensor less vector control 4 P ARAMETE RS 5 Accele ration/dec elerati on time is different from the setting . (1) T orq ue shortage (2) Load ine rtia is too high . (1) Raise th e stall preve ntion oper ation leve l. ( Refer to page 74 ) (2) Set acce leration /deceler ation time suitable for the load.[...]

  • Seite 76

    74 Adjustment of the output to rque (curr ent) of the motor 4.4 Adjustment of the output tor que (cur r ent) of the motor 4.4.1 Stall pr evention operation (Pr . 22, Pr . 48, Pr . 156, Pr . 157) (1) Block diagram (2) Setti ng of stall preven tion ope ration level (Pr . 22) Pur pose Parameter that should be Set Refe r to Page Limit output current to[...]

  • Seite 77

    75 Adjustment of the output torque (current) of the motor 4 P ARAMETE RS (3) Stall prevent i on operation signal output a nd output timing adjustment (OL signal, Pr . 15 7 )  When the output current ex ceeds the stall preventi on operation lev el and stall preventi on is activated, the s tall preven tion operation signal (OL signal) tur ns ON fo[...]

  • Seite 78

    76 Adjustment of the output to rque (curr ent) of the motor (5) Limit the s t all prevention operation accord i ng to the operating st atus (Pr . 156 )  Refer to the fol l owing t able and select whethe r stall pre vention operat ion will be performe d or not and the operati on to be performed at OL sig n al output. ∗1 When "Oper ati on n[...]

  • Seite 79

    77 Adjustment of the output torque (current) of the motor 4 P ARAMETE RS 4.4.2 Start torque adjustment (Pr . 785)  For Pr . 785 , set t he maximum torque to be generat ed in the low-s peed range of 300r/min or le ss.  Set a large value to g e nerate a l arge starti ng torque.  T o operat e continuousl y at a low speed of les s than 300r/mi[...]

  • Seite 80

    78 Limiting the rotation speed 4.5 Limiting the rotation speed 4.5.1 Maximum/minimum setting (Pr . 1, Pr . 2) ∗1 Differs accor ding to capaci ties. (0.2 K to 2.2K /3.7K) ∗2 If a value excee ding 3000r/min is se t, the actual r otation speed will be limited at 3000r/min. (2) Set minimum speed  Use Pr . 2 Minimum setting to set the mi nimu m r[...]

  • Seite 81

    79 Limiting the ro tation speed 4 P ARAMETE RS 4.5.2 Avoid ing mechanical reson ance points (spee d jumps) (Pr . 31 to Pr . 36) The abo v e p arameters can be set when Pr . 160 Ex tended funct ion display sele ction = " 0 " . (Refer to pag e 144) ∗1 Differs accor ding to capaciti es. (0.2 K to 2.2K /3.7K) ∗2 If a value excee ding 3000[...]

  • Seite 82

    80 Spee d sett ing by exte rnal termi nal s 4.6 Speed setting by e xter nal ter minals 4.6.1 Operation by multi-speed operation (Pr . 4 to Pr . 6, Pr . 24 to Pr . 27, Pr . 232 to Pr . 239) The abo ve param eters al low their settings to be ch anged du ring op erati on in any operat ion mod e even if "0" (in itial va lue) is s et in P r . [...]

  • Seite 83

    81 Speed sett ing by exte rnal terminal s 4 P ARAMETE RS (2) M ulti-speed setting for 4 or more speeds (Pr . 24 to Pr . 27, Pr . 2 32 to Pr . 239)  S peed from 4th speed to 15th speed can be set according to the combination of the RH, RM, RL and REX signals. S e t t h e running s peeds in Pr . 24 to Pr . 27, Pr . 232 to P r . 239 (In the init ia[...]

  • Seite 84

    82 Spee d sett ing by exte rnal termi nal s 4.6.2 Jog o peration (Pr . 15, Pr . 16) (1) Jog operation from out side  When the JOG signal is ON, a sta rt and stop ca n be made by th e start signa l (STF , STR).  For t he terminal use d for Jog operati on selectio n, set "5" i n any of Pr .178 to P r .182 (input termin al function sel[...]

  • Seite 85

    83 Speed sett ing by exte rnal terminal s 4 P ARAMETE RS (2) J og operation from PU  Select J og operation mod e from the oper ation pane l and the param eter unit (FR- PU07). Operation is performed onl y while the st art button is p ressed. Operatio n Display 1. Confirmation o f the operating status indicator and operation m ode indicator  T[...]

  • Seite 86

    84 Spee d sett ing by exte rnal termi nal s 4.6.3 Remote setting fun ction (Pr . 59) The abo ve param eter can b e set wh en Pr . 160 Extended function display selection = "0" . (Refer to page 156) * Ex tern al runn ing spee d (other than mul ti-spee d) or PU ru nning sp eed NO TE  The Pr . 15 settin g should be e qual to or higher tha[...]

  • Seite 87

    85 Speed sett ing by exte rnal terminal s 4 P ARAMETE RS (1) Re mote setting fun ction  Use Pr . 59 to select whether the remote setting func tion is used or not and whethe r the speed sett ing stor age functio n in the remote setting mode i s used or not. When Pr . 59 is set to any o f "1 to 3" (remote s etting function v alid), the f[...]

  • Seite 88

    86 Spee d sett ing by exte rnal termi nal s REMARKS  The RH, R M, RL signals are assigned to the terminal RH, RM, RL in the initial s etting. By setti ng "0 (RL)", " 1 (RM )", "2 (RH) " in a ny of Pr . 17 8 to Pr . 182 (input ter minal fu nction selec tion) , you c an assign the signals to other terminal s. During J[...]

  • Seite 89

    87 Setting of accele ration/decelera tion time and acce leration/ deceleration pattern 4 P ARAMETE RS 4.7 Setting of acceler ation/decel er ation time and acceleration/ deceleration pa tter n 4.7.1 Setting of the acc eleration and deceleration tim e (Pr . 7, Pr . 8, Pr . 20, Pr . 44 , Pr . 45, Pr . 791, Pr . 792) Purpose Pa rame te r that sh ou ld [...]

  • Seite 90

    88 Setting of accele ration/deceleration time and ac celeration/ deceleration patte rn (2) Decele ration time settin g (Pr . 8, Pr . 20)  Use Pr . 8 Deceleration time to set the decele ration time requi red to reach 0r/m in from Pr . 20 Acceleration/d eceleration r efer ence speed .  Set th e deceleration t ime according to t he following fo [...]

  • Seite 91

    89 Setting of accele ration/decelera tion time and acce leration/ deceleration pattern 4 P ARAMETE RS 4.7.2 Minimum m otor r otation speed (Pr . 13) The abo v e p arameters can be set when Pr . 160 Ex tended funct ion display sele ction = " 0". (Refer to page 144) ∗1 Differs accor ding to capaciti es. (0.2 K to 2.2K /3.7K) ∗2 If a val[...]

  • Seite 92

    90 Setting of accele ration/deceleration time and ac celeration/ deceleration patte rn 4.7.3 Accelera tion/deceler ation pattern (Pr . 29) The above p arameters can be se t when Pr . 160 Extended funct ion displa y selectio n = "0". (Refer to pag e 144) Y ou can set th e acceleration /deceleration p attern suit able for appli cation. Para[...]

  • Seite 93

    91 Selection and protection of a motor 4 P ARAMETE RS 4.8 Selection and pr otection of a motor 4.8.1 Motor o verheat pr otection (Electronic th ermal O/L relay, PTC thermistor protection ) (Pr . 9, Pr . 561) ∗1 These para meters can be set when Pr . 160 Ex tended function display selection = "0". (Refer to page 144) ∗2 Refer to page 2[...]

  • Seite 94

    92 Selection and protec tion of a motor (2) Electr onic therma l relay function pr e-alarm (T H) and ala rm signal (T HP signal) (3) Extern al therma l relay input (OH si gnal)  The alar m signal (THP) is outpu t and electroni c thermal relay fun ction pre-alarm (TH ) is displayed w h en the electr onic thermal O/L relay cumulati ve value reac h[...]

  • Seite 95

    93 Selection and protection of a motor 4 P ARAMETE RS (4) P TC thermistor protection (Pr . 561) PTC thermistor i nput connection PTC thermis tor characteristi cs  P TC thermistor output can be input to th e terminals 2 and 10. When the PTC the rmistor inpu t reaches the re sistanc e value set in Pr . 561 PTC th ermistor protection lev el , driv [...]

  • Seite 96

    94 Motor brake and stop operation 4.9 Motor brak e and stop operation 4.9.1 DC injection brake an d pre-excitation (Pr . 10, Pr . 1 1, P r . 795) The above p arameters can be se t when Pr . 160 Extended funct ion displa y selectio n ="0". (R efer t o page 1 44) ∗1 Differs accor ding to capaci ties. (0.2 K to 2.2K /3.7K) ∗2 If a value [...]

  • Seite 97

    95 Motor brake and stop oper a tion 4 P ARAMETE RS (4) P re-excit ation signal (LX si gnal)  T urning ON the LX signal will apply excit ation current during a stop to activ ate DC injectio n brake.  The deceleration-to-a -stop operati on commanded by the LX sign al decelera tes the motor to 0r/min, then pe rforms DC injectio n brake operat io[...]

  • Seite 98

    96 Motor brake and stop operation 4.9.2 Activating the electroma gnetic brake (M BR signal, Pr .736) * This parame ter can be set when Pr . 160 E xtended function display selection = "0."  T o obt ain an int erlock with th e electromagnet ic brake operati on, set a del ay time betwe en the electroma gnetic brak e interlock (MBR) signal[...]

  • Seite 99

    97 Motor brake and stop oper a tion 4 P ARAMETE RS 4.9.3 Selection of a reg enerative brake (Pr . 30, Pr . 70) The abo v e p arameters can be set when Pr . 160 Ex tended funct ion display sele ction = " 0". (Refer to page 144) (1) W hen using th e brake resistor ( M RS type, MYS t y pe), brake unit (FR-BU2), power re ge neration common co[...]

  • Seite 100

    98 Motor brake and stop operation (4) Regen erative br ake duty alarm out put and alar m signal (RBP sign al) 100%: regenerative ov ervoltage protection operation value  [RB] appears on the operation pa nel and an alarm signal (RBP) is output when 85% of the regene rative brake d uty set in Pr . 70 i s re ache d. If the regenerati ve brake duty [...]

  • Seite 101

    99 Motor brake and stop oper a tion 4 P ARAMETE RS 4.9.4 Stop selection (Pr . 250) The abo v e p arameter can be set when Pr . 160 Extended functi on display selectio n = "0". (Re fer to page 144) Used to se lect the stop ping method (de celeration to a s top or coasting ) when the st art signal tu rns OFF . Used to stop the motor w ith a[...]

  • Seite 102

    100 Function assignment of ex t ernal terminal a n d control 4.10 Function assignment of e xter nal ter m inal and contr ol 4.10.1 In put terminal function selection (Pr . 178 to Pr . 182) The above p arameters can be se t when Pr . 160 Extended funct ion displa y selectio n = "0". (Refer to pag e 144) ∗1 The setti ng val ue "60&qu[...]

  • Seite 103

    101 Function assignment of ex t ernal termina l and control 4 P ARAMETE RS (1) Input terminal function assignment  Using Pr . 178 to Pr . 182 , set the fu nctions of the i nput terminals.  Refer t o the follo wing table and set the p arameters: ∗1 When Pr . 59 Remote fun ction selectio n ≠ "0", the fun ctions of the RL, RM and R[...]

  • Seite 104

    102 Function assignment of ex t ernal terminal a n d control 4.10.2 D rive unit outpu t shutoff s ignal (MRS signal, Pr . 17) (3) As sign a different ac tion for each MRS signal input from communication a nd e xternal terminal ( Pr . 17 = "4")  When Pr . 17 is set to "4" , the MRS sign al from external termin al (output stop)[...]

  • Seite 105

    103 Function assignment of ex t ernal termina l and control 4 P ARAMETE RS 4.10.3 Condition selecti on of funct ion validity by second f u nct ion sel ection sig n al (R T signa l)  When the R T signal t urns ON, the s econd function becomes vali d.  For the RT s i gnal, se t "3" in any of Pr . 178 to Pr . 182 (input te rminal funct[...]

  • Seite 106

    104 Function assignment of ex t ernal terminal a n d control 4.10.4 Start signal operation selection (STF , STR, ST OP signal, Pr . 250) The above p arameter can be set whe n Pr . 160 Exten ded func tion display selection = "0 ". ( Refer to page 144) (1) T wo-wire type conn e ction (STF , STR signal)  The two-wire connect ion is shown [...]

  • Seite 107

    105 Function assignment of ex t ernal termina l and control 4 P ARAMETE RS (2) Three-wire ty pe (STF , STR, STOP signal)  The t hree-wire conne ction is show n below .  T urning t he ST OP sig nal ON make s start self -holding func tion valid. In this case, the forward/rever s e rot ation signal is activate d only as a st art signal.  If t[...]

  • Seite 108

    106 Function assignment of ex t ernal terminal a n d control 4.10.5 O utput terminal function selection (Pr . 190, Pr . 192) (1) Output signal list  Y ou can set the fu nctions of th e output termi nals.  Refer t o the followin g table an d set the para meters: (0 to 99: positive logic , 100 to 199: negative logic ) Y ou can chan ge the funct[...]

  • Seite 109

    107 Function assignment of ex t ernal termina l and control 4 P ARAMETE RS 48 148 Y48 PID deviation limit Out put when the absolute value of deviat ion exceeds the limit value. Pr . 127 to Pr. 134, Pr . 241, P r . 553, Pr . 554, Pr . 575 to Pr . 577, C42 to C45 199 64 164 Y64 Dur ing retry Output during retry processing. Pr . 65, Pr . 67 to Pr . 69[...]

  • Seite 110

    108 Function assignment of ex t ernal terminal a n d control (2) Drive unit operation ready s ignal (R Y , R Y 2 signal) and drive unit running (RUN signal)  Whe n the drive un it is ready to operate, the output of th e operation rea dy sig nal (RY ) is ON. (It is a lso ON dur ing drive uni t runn ing.)  When the out put speed of the drive un[...]

  • Seite 111

    109 Function assignment of ex t ernal termina l and control 4 P ARAMETE RS (3) Fault output signal (ALM signal) (4) Fault output 3 (power-off signal) (Y91 signal)  The Y91 s ignal is ou tput at occurre nce of a fa ult attribut able to the failure of the drive unit circuit or a fault caus ed by a wiring mis take.  When using the Y91 sign al, s[...]

  • Seite 112

    11 0 Function assignment of ex t ernal terminal a n d control 4.10.6 D etection of rotation speed (SU, FU signal, Pr . 41 to Pr . 43, Pr . 870) The drive unit rotati on speed is de tected and ou tput at the out put signals. Parameter Number Name Initial Va l u e Setting Range Des cription 41 Up-to-sp eed sensitivity 10% 0 to 100% Level where the SU[...]

  • Seite 113

    111 Function assignment of ex t ernal termina l and control 4 P ARAMETE RS 4.10. 7 Outpu t cur rent det ection f unction (Y12 signal, Y13 signal, Pr . 150 to Pr . 153, Pr . 166 , Pr . 167 ) The abo v e p arameters can be set when Pr . 1 60 Extended functi on display selectio n = "0". (Refe r to page 144) The output current during drive un[...]

  • Seite 114

    11 2 Function assignment of ex t ernal terminal a n d control (2) Zero current de tection (Y13 sig n al, Pr . 152, Pr . 153 )  If the output current rema ins lower than the Pr . 152 sett in g durin g dri ve u nit ope rati on for lo nger t ha n the t ime set in Pr . 153 , the zero current detec tion (Y13) signal is out put from the driv e unit &a[...]

  • Seite 115

    11 3 Function assignment of ex t ernal termina l and control 4 P ARAMETE RS 4.10.8 Remote output selection (REM signal, Pr . 495, Pr . 496) Y ou can utili z e the O N /OFF of the drive unit' s output signal s instead of th e remote outp ut terminal of the programmable logic co ntroller . Paramet er Number Name Initial Va l u e Setting Range De[...]

  • Seite 116

    11 4 Function assignment of ex t ernal terminal a n d control 4.10.9 Pulse train output of output power (Y79 signal, Pr . 799) (1) Pulse increment setting for output power (Y79 si gnal, Pr . 799 )  After power ON or drive unit res et, output s ignal (Y79 signal) is output in pulses every time accumul ated output power of the drive unit exceeds P[...]

  • Seite 117

    11 5 Monitor display and monitor output signal 4 P ARAMETE RS 4.11 Monitor display and monitor output signal 4.1 1.1 Speed display an d speed setting (Pr . 37, Pr . 144, Pr . 505) The abo v e p arameter can be set when Pr . 160 Extended functi on display selectio n = "0 ". (Refer to page 144) ∗1 The max imum va lue of th e settin g rang[...]

  • Seite 118

    11 6 Monitor display and monitor output signal CAUTION Make sure th at the running spee d setting is correct. Otherwi se, the motor migh t run at extreme ly high speed, dama ging the machine . P aram eters ref erred to Pr . 1 Maximum setting Refer to page 78 Pr . 52 DU/PU main displ ay data selection Refer to p age 1 17[...]

  • Seite 119

    11 7 Monitor display and monitor output signal 4 P ARAMETE RS 4.1 1.2 Monitor display selection of DU/PU and terminal FM (Pr . 52, Pr . 54, Pr . 170, Pr . 171, Pr . 268, Pr . 56 3, Pr . 564, Pr . 891) (1) Monitor description lis t (Pr . 52)  Set the monitor to be displayed o n the opera tion panel and paramete r unit (FR-PU07) in P r . 52 DU/PU [...]

  • Seite 120

    11 8 Monitor display and monitor output signal Electronic therm al relay function load factor 0.1% 10 ∗1 10 100% Displays the therm al cumulative value on the assumption t hat the thermal operation level is 100% (Larg er thermal bet ween the motor thermal a nd transistor thermal). ∗6 Output current peak value 0.01A 1 1 ∗1 11 Pr . 56 Holds and[...]

  • Seite 121

    11 9 Monitor display and monitor output signal 4 P ARAMETE RS ∗1 Frequen cy setting to outpu t terminal statu s on the PU main monito r ar e selecte d by " other mon itor sele ction" of the parameter u nit (FR- PU07). ∗2 The cum ulative en ergizat ion t ime and actual operat ion time are ac cumulate d from 0 to 655 35 hou rs, then cl [...]

  • Seite 122

    120 Monitor display and monitor output signal (3) Operation panel I/O terminal monitor (P r . 52 )  When Pr . 52 = "5 5", the I/O termi nal status can be monito red on the ope ration panel.  The I/O terminal mo nitor is displa yed on the third monitor .  The L ED is ON w hen the term inal is ON, and th e LED is OFF when the termi[...]

  • Seite 123

    121 Monitor display and monitor output signal 4 P ARAMETE RS (5) Cumula tive energization time a nd actua l operation time monitor (Pr . 171, Pr . 563, Pr . 564)  Cumu lative energi zation time monitor ( Pr . 5 2 = "20") accum ulates energiz ation time from shipment of the drive unit every one hour .  On the actual operatio n time m[...]

  • Seite 124

    122 Monitor display and monitor output signal 4.1 1.3 R eference o f the terminal FM (pulse train output) (Pr . 55, Pr . 56 ) The p uls e tr ain out put te rmi nal FM is avai lab le f or m onit or ou tpu t. Set the refe rence of the s ignal out put from termi nal FM. Paramet er Number Name Initial V alue Setting Rang e Descri ption 55 ∗1 Speed mo[...]

  • Seite 125

    123 Monitor display and monitor output signal 4 P ARAMETE RS 4.1 1.4 T erminal FM calibration (cal ibration parameter C0 (Pr . 900)) (1) FM terminal calibratio n (C 0 (Pr . 900))  The te rminal FM is preset to output p ulses. By setting the FM te rminal calibr ation C0 (Pr . 900) , the mete r connected to the drive uni t can be calibra ted by pa[...]

  • Seite 126

    124 Monitor display and monitor output signal 4.1 1.5 H ow to calibrate the termin al FM when using the operation panel Follow the following p rocedure to cali brate termina l FM using the o peration p anel. Refer to pa ge 123 for the de tails of p arameters. Operat ion Displa y 1. Confirm the operation status indicator and operation mode indicator[...]

  • Seite 127

    125 Monitor display and monitor output signal 4 P ARAMETE RS REMARKS  Calibration can also be made for External opera tion. Set the speed in the External operation mode, and make calibration in the above procedure.  Calibration can be made even during operation.  For operation from the parameter unit (FR-PU07), refer t o the Instruction Ma[...]

  • Seite 128

    126 Operation setting at fault occurre nce 4.12 Operation setting a t fault occur rence 4.12.1 R etry function (Pr . 65, Pr . 67 to Pr . 69)  Retry o peration autom atically reset s a fault and restarts the drive unit at the s tarting speed w hen the time set in Pr . 68 elapses af ter the drive unit is tripp e d.  Retry op eration is perf orm[...]

  • Seite 129

    127 Operation setting at fault occurr ence 4 P ARAMETE RS  Using Pr . 65 , you can select the fault tha t will cause a retry to be execu ted. No retry will be made for th e fault not indicated . ( Refer to page 238 fo r the fault desc ription.)  indicate s the fault s selected fo r retry . NO TE y Use the ret ry function on ly when the operat[...]

  • Seite 130

    128 Operation setting at fault occurre nce 4.12.2 In put/output phase loss protec tion selection (Pr . 251, Pr . 872) (1) O utput phase loss protection select i on (P r . 25 1)  If a phase loss oc curs at motor start-u p or during driv e unit operation (ex cept for during DC injecti o n brake opera tion, or 30r/min o r less rot ation speed ope r[...]

  • Seite 131

    129 Operation setting at fault occurr ence 4 P ARAMETE RS 4.12.4 Oversp eed protection (Pr . 374) The drive unit output s can be s hut off in case of over speed. Parameter Number Name Initial V alue Setting Range Descri ption 374 Overspeed detection level 3450 r/min 0 to 12000 r/min/ 0 to 8000 r/min ∗1∗2 When the motor speed exceeds the speed s[...]

  • Seite 132

    130 Speed setting by analog i np ut (terminal 2, 4) 4.13 Speed setting by analog input (ter minal 2, 4) 4.13.1 A nalog input selectio n (Pr . 73, P r . 267) (1) S election of analog input specif i cations  For th e terminal 2 for a nalog volta ge input, 0 to 5V (initial value) or 0 t o 10V can b e selected.  Either volt age input (0 to 5V , 0[...]

  • Seite 133

    131 Speed setting by analog input ( terminal 2, 4) 4 P ARAMETE RS  Refer t o the follo wing table and set Pr . 73 and Pr . 267 . ( indi cates main speed setting ) NO TE  Set Pr. 267 and a volt age/c urrent input switch correc tly , then i nput an analo g signal in a ccordance with the setting. Incorrect setting as in the table below could cau[...]

  • Seite 134

    132 Speed setting by analog i np ut (terminal 2, 4) (2) P erform operation by anal og input se lection  The speed s etting sig nal inputs 0 to 5VDC (or 0 to 10VDC) ac ross the terminals 2 and 5. The 5V (1 0V) input is the m aximum outpu t.  The pow er supply 5V c an be input by either using the internal power sup ply or pre pari ng an exte rn[...]

  • Seite 135

    133 Speed setting by analog input ( terminal 2, 4) 4 P ARAMETE RS 4.13.2 Setting the speed by analog input (v oltage input / current inpu t) POINT  Switch ON the STF (STR) si gnal to give a start co mmand.  Use the po tentiometer (s peed set ter) (voltage i nput) or 4 to 20 mA input (c urrent input) to s et a speed. [Conn ection diagram volta[...]

  • Seite 136

    134 Speed setting by analog i np ut (terminal 2, 4) 4.13.3 R espon se level of analog in pu t and noise elimina tion (Pr . 74) The above p arameter can be set whe n Pr . 160 Exten ded func tion display selection = "0 ". ( Refer to page 144)  V alid for elimina ting noise of the speed setti ng circuit.  Increase the filter tim e cons[...]

  • Seite 137

    135 Speed setting by analog input ( terminal 2, 4) 4 P ARAMETE RS 4.13.4 Bias and gain of speed se tting voltage (current) (Pr . 125, Pr . 126, Pr . 241, C2 ( P r . 902) to C7 (Pr . 905)) [S peed setti ng bias/gain p arameter] ∗1 The abo ve param eters can b e set wh en Pr . 160 Extended function display s election = "0". (Refer to page[...]

  • Seite 138

    136 Speed setting by analog i np ut (terminal 2, 4) (3) Anal og input display unit changing (Pr . 241 )  Y ou can cha nge the analog i nput displa y unit (%/V/mA) f or analog input bias/g ain calibration.  Depen ding on the termi nal input specifi cation set to Pr . 73 , Pr . 267 , and volt age/current s witch, th e display unit s of C3 (Pr .[...]

  • Seite 139

    137 Speed setting by analog input ( terminal 2, 4) 4 P ARAMETE RS 4.13.5 Speed setting sign al (current) bias/gain adjustment metho d (a)Method to adjust any point by application o f voltage (current) across t he terminals 2 a nd 5 (4 and 5) . Follow the following procedure to adj ust the bias an d gain of the speed sett ing volt age (curren t) usi[...]

  • Seite 140

    138 Speed setting by analog i np ut (terminal 2, 4) (b) Method to adjust an y point withou t application o f a voltag e (current) across terminals 2 and 5 (4 and 5) (T o chang e from 4V (80%) to 5 V (100%)) Operation Disp lay 1. Confirm the oper ation status indicator and operation mode indicator  The drive un it should be at a stop.  The dri[...]

  • Seite 141

    139 Speed setting by analog input ( terminal 2, 4) 4 P ARAMETE RS (c) Adjusti ng only the speed without adjusting the g ain volta ge (current). (Whe n changing the g ain speed from 3000r/min to 150 0r/min) Opera tion D ispl ay 1. Turn until (P r . 12 5) or (Pr . 126 ) appears T erminal 2 input is s ele c ted or T erminal 4 input is selected 2. Pres[...]

  • Seite 142

    140 Misoperation prevention and pa ramete r setting restriction 4.14 Misoper ation pre vention and parameter setting restriction 4.14.1 R eset selection/disco nnected PU de tection /PU stop selection (Pr . 75) (1) Reset selection  Y ou can se lect the enab le condition of reset functio n (RES signal, re set command t hrough communi cation) input[...]

  • Seite 143

    141 Misoperation prevention and pa rameter se t ting restri ction 4 P ARAMETE RS (3) PU sto p selectio n  In an y of the PU opera tion, External ope ration and Networ k operation m odes, the mo tor can be stoppe d by pressing ST OP key of th e operation p anel or para meter unit (FR-PU 07).  When the drive unit i s stoppe d by the PU stop fun[...]

  • Seite 144

    142 Misoperation prevention and pa ramete r setting restriction (5) Re st art (PS reset) method when PU stop (PS display) is made during PU operation  PU stop (PS display) is mad e when the motor i s stopped from the unit where contro l command sourc e is not selecte d (operation panel, pa rameter unit (F R-PU07)) in the PU operati on mode. For [...]

  • Seite 145

    143 Misoperation prevention and pa rameter se t ting restri ction 4 P ARAMETE RS 4.14.2 Parame ter write disable selection (Pr . 77) (1) Write p ara meters only during stop (s etting "0" initial value )  Parame ters can b e wri tt en onl y dur ing a stop in t he PU opera tio n mode .  The s haded p arameters in the p arameter list ([...]

  • Seite 146

    144 Misoperation prevention and pa ramete r setting restriction 4.14.3 R everse rota tion prevention selection (Pr . 78)  Set this p arameter when y ou want to limit t he motor rotati on to only one d irection.  This para met er i s va lid for all of t he r ever se rota tio n an d for wa rd ro tati on k eys of t he en clo sur e su rfac e op e[...]

  • Seite 147

    145 Misoperation prevention and pa rameter se t ting restri ction 4 P ARAMETE RS 4.14.5 Password function (Pr . 296, Pr . 297) ∗1 This param eter can b e set when Pr . 160 Extended function display se lection = "0". ∗2 When Pr . 296 = "9999" (no password lock) , set Pr . 160 = "0" to enab le the setting of this par[...]

  • Seite 148

    146 Misoperation prevention and pa ramete r setting restriction (2) Pass word lock/unloc k ( Pr . 296, Pr . 297 ) <Lock> 1) Set p arameter readi ng/writin g restriction le vel.( Pr . 296 ≠ 9999) *D u r i n g [ Pr . 296 = "101 to 106"] , if pas sword unlock error ha s occurred 5 tim es, correct pass word will not unlock the restric[...]

  • Seite 149

    147 Selection of operation m ode and operation location 4 P ARAMETE RS 4.15 Selection of oper ation mode and operation loca tion 4.15.1 Operation mode s election (Pr . 79) The abov e paramete r can be change d during a sto p in any operati on mode. Purpose Parameter that should be Set Refer to Page Operation mode selection Operatio n mode selection[...]

  • Seite 150

    148 Selection of operation m od e and operation location (1) O peration mod e basics (2) O peration mode switching method  The operat ion mode sp ecifies the source of the start com m and and the s peed command for the drive u nit.  Basicall y , there are following oper ation modes.  External op eration mode: For inputting start comm and a[...]

  • Seite 151

    149 Selection of operation m ode and operation location 4 P ARAMETE RS (3) O peration mode selection flow In the f ollowing flowc hart, select t he basic pa rameter settin g and terminal c onnection rela ted to the oper ation mode. ST ART Connection Param ete r sett ing Op eratio n Where is the start c ommand source? From ou tsid e (STF/STR termi n[...]

  • Seite 152

    150 Selection of operation m od e and operation location (4) E xternal operation mode (setting "0" (initial value), "2") (5) P U operation mode (setting "1")  Select the External opera tion mode whe n the start comman d and the speed comm and are applied from a speed sett ing potentiome ter , start switch , etc. whi[...]

  • Seite 153

    151 Selection of operation m ode and operation location 4 P ARAMETE RS (6) P U/External combined ope ration mode 1 (setting "3") (7) P U/External combined ope ration mode 2 (setting "4")  Selec t the PU /Ext erna l comb ined o perat io n mode 1 when applying spe ed comma nd f rom t he operatio n panel or paramet e r unit (FR [...]

  • Seite 154

    152 Selection of operation m od e and operation location (8) S witchover mod e (setting "6")  Whil e continuing ope ration, you ca n switch among the PU operation, Exte rnal operation and Network operat ion (NET operation ). (9) P U operation interlock (setting "7")  The PU operation i nterlock functi on is design ed to fo[...]

  • Seite 155

    153 Selection of operation m ode and operation location 4 P ARAMETE RS (10) Switching of operation mode by external signal (X16 s ignal)  When External opera tion and operation from the operati on panel are use d together , use of the PU-Extern al operation switch ing signal (X16) allo ws switching bet ween the PU operati on mode and External op[...]

  • Seite 156

    154 Selection of operation m od e and operation location (1 1) Switching of operation mode by external sign a ls (X65, X66 signals)  When Pr . 79 = any of "0, 2, 6", the operati on mode switchin g signal s (X65, X66) can be us ed to change the PU or External operation mode to the Ne twork operation mode during a stop (during a motor st[...]

  • Seite 157

    155 Selection of operation m ode and operation location 4 P ARAMETE RS 4.15.2 Setting the sp eed by the opera tion panel POINT  Use the opera tion pane l to give a st art command and a speed command. (PU operation) Operation example Opera te at 900r/min. Operatio n Display 1. Screen at power-ON The monitor display appears. 2. Change the Pr . 79 [...]

  • Seite 158

    156 Selection of operation m od e and operation location REMARKS Operation cannot be performed at t he set speed ... Why? Did you carry out step 4 within 5s af ter step 3? (Did you press within 5s after turning ?) The speed does not change by turning ... Why? Check to see if the operation mode selected is the Exter nal operation mode. (Press to cha[...]

  • Seite 159

    157 Selection of operation m ode and operation location 4 P ARAMETE RS 4.15.3 Setting the sp eed by the opera tion panel ( Pr . 79 = 3) POINT  Switch ON the ST F(STR) signal to give a start command.  Use the operation pa nel ( ) to gi ve a speed command.  Set "3" (Ex ternal/PU comb ined operatio n mode 1) in Pr . 79 . Operation e[...]

  • Seite 160

    158 Selection of operation m od e and operation location 4.15.4 Se tting the speed by ana log input (voltage input / current inpu t) POINT  Use th e operatio n panel ( ) to give a st art co mmand.  Use th e potentiome ter (speed setting poten tiometer) to gi ve a speed command.  Set " 4" ( Exte rnal /PU c ombi ned ope rati on mo [...]

  • Seite 161

    159 Selection of operation m ode and operation location 4 P ARAMETE RS 4.15.5 Operation mode a t power-O N (Pr . 79, Pr . 340) (1) Specify operation mode at powe r -ON (Pr . 340)  Depen ding on the Pr . 79 and Pr . 340 settings, th e operation m ode at pow er-ON (reset) cha nges as descri bed below . When p ower is switched ON or when pow er co [...]

  • Seite 162

    160 Selection of operation m od e and operation location 4.15.6 Start command source and speed comm and source during commun ication operation (Pr . 338, Pr . 339, Pr . 551) (1) S elect s the command source of the PU ope ration mode (Pr . 551)  Any of the operatio n pane l, PU conne ctor can be s pecified as th e command sou rce in the PU op era[...]

  • Seite 163

    161 Selection of operation m ode and operation location 4 P ARAMETE RS (2) Controllability through communication  Contro llability throug h communicat ion in each ope ration mode i s show n below .  Monito ring and p a rameter rea d can be perform ed from any opera tion regardle ss of ope ration mode. ∗1 As set in Pr .338 Communication oper[...]

  • Seite 164

    162 Selection of operation m od e and operation location (4) S election of contro l source in Network operation mode (Pr . 338, Pr . 339)  There are two control sources: opera tion command source, which controls the signals related to th e drive unit st art comman d and functio n selection , and spe ed command source, which c ontrols sign als re[...]

  • Seite 165

    163 Selection of operation m ode and operation location 4 P ARAMETE RS (5) S witching of command source by ex t ernal signal (X67)  In th e Network operati on mode, the command s ource switch ing signal (X67) can be used to switch the start com mand source an d speed comm and source.  Set "67" to any of Pr . 178 to Pr . 18 2 (inpu t[...]

  • Seite 166

    164 Communication operation and setting 4.16 Communicati on oper ation and setting 4.16.1 Wiring an d configuration of PU connector Usin g th e PU c onnec tor, you can perf orm commun icat ion oper ati on fr om a p ers onal c om puter, etc. When the P U connec tor is connec ted with a personal , F A or other compute r by a commun ication cable, a u[...]

  • Seite 167

    165 Communication operation and setting 4 P ARAMETE RS (2) PU connector communication syste m configuration z Connection of a computer to the drive un i t (1:1 connection) z Combination of computer and multiple drive unit s (1:n connection) * The drive units may be affecte d by reflection dependin g on the transmi ssion spe ed or transmissi on dist[...]

  • Seite 168

    166 Communication operation and setting (3) Connection with RS-485 computer z Wiring of one RS-485 c omputer and one drive unit z Wiring of one RS-485 c omputer and "n" (multiple) drive units ∗1 Make conne ction i n accorda nce with t he Instr uction M anual of the com puter t o be used with. Fully che ck the term inal n umbers o f the [...]

  • Seite 169

    167 Communication operation and setting 4 P ARAMETE RS 4.16.2 Initial settings and specifications of RS-485 communication ( Pr . 1 17 to Pr . 120, Pr . 12 3, Pr . 12 4, Pr . 54 9) The follow ing p arameters are used to perform re quired settin gs for RS-4 85 communica tion between th e drive unit and per sonal co mput er .  Use P U conne ctor of[...]

  • Seite 170

    168 Communication operation and setting 4.16.3 O peration s election at com munic ation error o ccurrence (Pr . 121, Pr . 122, Pr . 502, Pr . 779) Y ou can selec t the drive unit ope ration when a com munication li ne error occurs duri ng RS-485 commu nication from the PU conne ctor . The ope ration is activ e under the Netwo rk operation m ode. Pa[...]

  • Seite 171

    169 Communication operation and setting 4 P ARAMETE RS (1) Re try count s e tting (Pr .121)  Set the permissible n umber of r etries at data r eceive erro r occurrence. ( Refer to page 178 for da ta receive e rror f or ret ry)  When data receiv e errors occur consecutivel y and exceed th e permissib le numbe r of retries set, an drive unit tr[...]

  • Seite 172

    170 Communication operation and setting (2) Signal loss detection (Pr .122 )  If a si gnal loss (co mmunica tion stop) is de tected between th e drive unit and com puter as a result of a signa l loss detect ion, a communi cation fault (E.PUE) oc curs and the drive unit trip s. (as set in Pr . 502 ).  When the setting is "9999", comm[...]

  • Seite 173

    171 Communication operation and setting 4 P ARAMETE RS (3) Stop operation selection at occurr e nce of communication fault (Pr . 502)  S top operati on when retry count exce eds (Mitsubis hi inverter protoc ol only) or signal loss det ection error occurs can be select ed. Ope rati on a t faul t oc curr ence Ope rati on a t fa ult r emov al Pr . [...]

  • Seite 174

    172 Communication operation and setting REMARKS  The fault output in dicates fault output signal (A LM signal) or alarm bit output.  When the setting was made to provide a fault output, the fault des cription is stored into the faults history . (The fault descri ption is written to the fault s history when a fault output is provided.) When no[...]

  • Seite 175

    173 Communication operation and setting 4 P ARAMETE RS 4.16.4 Communica tion EEPROM write selection (Pr . 34 2)  When chan ging the p a rameter v alues frequentl y , set "1" in Pr . 342 to write them to the RAM only . The life o f the EEPROM will be sh orter if parame ter write is perform ed frequ ently with the setting unchan ged from[...]

  • Seite 176

    174 Communication operation and setting 4.16.5 M itsubishi inverter pro tocol (computer lin k communication) (1) Communication  The communicatio n specificatio ns are given below . (2) Communication procedure ∗1 If a data error is dete cted a nd a re try mu st be made, execut e retry o perat ion wi th the u ser pr ogram . The d rive un it come[...]

  • Seite 177

    175 Communication operation and setting 4 P ARAMETE RS (3) Communic ation operation pres e nce/absence and dat a format types  Dat a communicat ion between th e computer an d drive u nit is made in ASCII code (hexadec imal code).  Comm unication o peration pres ence/abs ence and dat a format types are as follo ws:  Data writing format Comm[...]

  • Seite 178

    176 Communication operation and setting Reply da ta from the drive unit to the computer 3) (With data error)  Data reading format Comm unicatio n request dat a from the com puter to the d rive unit 1) Reply da ta from th e drive unit to th e computer 3) (No d ata error de tected) Reply da ta from the drive unit to the computer 3) (Wit h data err[...]

  • Seite 179

    177 Communication operation and setting 4 P ARAMETE RS (4) Data defi ni ti ons 1) Cont rol code 2) Driv e unit sta tion number S pecify the station n umber of the drive unit whic h comm unicates with the computer . 3) Inst ruct ion co de S pecify the proc essing request, for ex ample, operatio n or monitoring, given by the comp uter to the drive un[...]

  • Seite 180

    178 Communication operation and setting 7) Error code If any error is found in the da ta rece ived by the dri v e unit, it s definitio n is sent back to the compu ter together with th e NAK code. (5) Re sponse time [Formu la for da ta sending tim e]  Communication speci fications  Data check time Error Code Er ror I tem Er ror D escr ipti on [...]

  • Seite 181

    179 Communication operation and setting 4 P ARAMETE RS (6) Instructions for the progra m 1) When dat a from the compu ter has any erro r , the drive unit doe s not accept that data. Hence, in th e user program, alwa ys insert a retry program for dat a error . 2) Al l data com munication, for exa mple, run com mand or monito ring, are st arted whe n[...]

  • Seite 182

    180 Communication operation and setting Gener al flow char t Port open Communication setting Time ou t s etti ng Send data processing  Data s etting  Sum code calc ulation  Data t r ansmission Receive data waiting Receive data processing  Data retrieval  Screen display CAUTION Always set the communicatio n check time interval before [...]

  • Seite 183

    181 Communication operation and setting 4 P ARAMETE RS (7) Sett ing items and set data After comp letion of para meter settings , set the instruc tion codes and dat a then start comm unication from the co mputer to allow vari ous types of op eration contro l and monitoring . Item Read/ Write Instruction Code Data De finition Number of Dat a Digit s[...]

  • Seite 184

    182 Communication operation and setting Drive unit reset Wri t e H F D H9696: resets the drive unit  As the drive unit is reset at start of communication by the computer , the drive unit cannot send reply data back to the computer. 4 digits (A, C/D) H9966: resets the drive unit  When data is sent normally , ACK is re t urned to the computer a[...]

  • Seite 185

    183 Communication operation and setting 4 P ARAMETE RS Exam ple ) W hen rea din g t he C3 (Pr . 90 2) and C6 (Pr . 904 ) set tin gs f rom th e dr ive uni t of stat io n 0 T o read/write C3 ( Pr . 90 2) and C6 (Pr . 904) after dr ive unit reset or pa rameter clear , ex ecute from 1) ag ain. z List of calibration p arameters [Special monitor selectio[...]

  • Seite 186

    184 Communication operation and setting [Fault data] Refer to page 237 for details of fault descripti on [Run command] ∗1 The si gnal is t he i ni tial set t ing. The des cri pt ion cha nges de pendi ng on the se tt ing of Pr . 180 to Pr . 182 (input t ermin al funct ion sel ection ) (page 10 0) . ∗2 When Pr . 551 = "2" (PU mode contr[...]

  • Seite 187

    185 Communication operation and setting 4 P ARAMETE RS [Drive unit status mo nitor] ∗ The sign al is t he initial settin g. The de scription change s depe nding on th e Pr . 190, Pr . 192 (output terminal function selection) . [Multi command (HF0)] Sending d ata format fr om computer to drive unit Reply data format f rom drive unit to comp uter ([...]

  • Seite 188

    186 Communication operation and setting 4.16.6 M odbus-RTU communication specifications (Pr . 1 17, Pr . 1 18, Pr . 120, Pr . 122, Pr . 343, Pr . 502, Pr . 549, Pr . 779) Using the Mod bus-RTU com m unicati on protocol, comm unication operati on or paramete r setting can be perform ed from the P U c onnec to r of t he d rive u nit . Paramet er Numb[...]

  • Seite 189

    187 Communication operation and setting 4 P ARAMETE RS (1) Communication specification  The c ommunication specificatio ns are given below . (2) Outline The Modbu s protocol i s the com munication pro tocol develope d by Modicon for PLC. The Modbu s protocol perf orms serial com munication between the mas ter and slave using the dedicated m essa[...]

  • Seite 190

    188 Communication operation and setting (3) Messa ge format  Data che ck tim e 1) Query The mast er sends a m essage to the s lave (= drive un it) at the specif ied address. 2) Normal Response After rece iving the query fro m the master , the slav e executes the reque sted function and retu rns the corres ponding norma l response to the master .[...]

  • Seite 191

    189 Communication operation and setting 4 P ARAMETE RS (4) Mess age fra me (pro tocol)  Commun ica tion m eth od Basica lly , the ma ster sends a query m essage (que stion) and the sla ve returns a response me ssage (respon se). When commun ication is no rmal, Device Address and Function Cod e are copie d, and when commu nication is abnorma l (f[...]

  • Seite 192

    190 Communication operation and setting (5) Me ssage format ty pes The mes sage formats corresponding t o the functio n codes in T able 1 on page 1 89 will be ex plained.  Read h olding register dat a (H03 or 03 ) Can r ead t he desc ript ion of 1) system environment variables, 2) real-time monitor , 3) f aul ts hist ory , and 4) driv e unit par[...]

  • Seite 193

    191 Communication operation and setting 4 P ARAMETE RS  Wr ite holding register dat a (H06 or 0 6) Can writ e the descrip tion of 1) system enviro nment variables an d 4) drive uni t para meters assigned to the holding registe r area (refer to the re gister list ( page 195) ). Quer y message Norm al res pon se (Res pon se me ssag e)  Query me[...]

  • Seite 194

    192 Communication operation and setting  Funct ion diagnosis (H08 or 08) A commu nication check can be made s ince the query mess age sent is returned unchan ged as a response me ssage (functio n of sub functi on code H00). Sub fu nct ion co de H 00 (R etur n Qu ery D ata) Query me ssage Norma l response (Resp onse message )  Query message se[...]

  • Seite 195

    193 Communication operation and setting 4 P ARAMETE RS  Description o f normal response 1) to 4) (including CRC chec k ) of the normal response are the s ame as those of the query message.  Read h olding register acc ess log (H46 or 70) A respon se can be m ade to a query m ade by the funct ion code H03 o r H10. The st arting address of the h[...]

  • Seite 196

    194 Communication operation and setting  Error response An error response is returned if the query m essage receive d from the mas ter has an il legal functio n, address o r data . No response is returne d for a pari ty , CRC, overrun, framing o r busy error . Error re sponse (Re sponse message) Error code lis t ∗1 An error will not oc cur in [...]

  • Seite 197

    195 Communication operation and setting 4 P ARAMETE RS (6) M odbus regist e rs  System environment va riable ∗1 The co mmunicat ion p aramet er va lues are not cleared . ∗2 For write, set th e data as a control inp ut instruction. For re ad, da ta is read a s an dr ive uni t operat ing status. ∗3 For writ e, set da ta as the opera tion mod[...]

  • Seite 198

    196 Communication operation and setting  Real time monito r Refe r to page 1 17 for det ails of the mo nitor descriptio n. ∗1 Use Pr . 37 to set 1 inc rements, a nd use Pr . 144 to set 0. 01Hz increme nts. ( Refer to page 1 15 for Pr . 37 and Pr . 144 .) ∗2 Input ter minal mo nitor details (wh en the ter minal is O N: 1, whe n the t erminal [...]

  • Seite 199

    197 Communication operation and setting 4 P ARAMETE RS  Parameter  Fault s history Fault code list Parameter Re gister Parameter Name Read/ Write R ema rks 0 to 999 4100 0 to 41999 Refer to the parameter list (pag e 52) for th e parameter names. Read/write The parameter number + 41000 is the regi s ter number . C2(902 ) 4 1902 T erminal 2 spe[...]

  • Seite 200

    198 Communication operation and setting  Model inf ormation monitor (7) Pr . 343 C ommunication error count Y ou can chec k the cumulati ve number of communicatio n errors. (8) Output terminal LF "alarm output (c ommunic ation error wa rnings)" During a com munication error , th e alarm signal (LF signal ) is output by open collector o[...]

  • Seite 201

    199 Special opera t ion and speed contr ol 4 P ARAMETE RS 4.17 Special operation and speed cont r ol 4.17.1 PID control (Pr . 127 to Pr . 134, Pr . 5 53, Pr . 5 54, Pr . 5 75 to Pr . 577, C42 to C45) Purpose P arameter that should be Set Refe r to Page Perform pr ocess control s uch as pump and a ir volume. PID control Pr . 12 7 to Pr . 134, Pr . 5[...]

  • Seite 202

    200 Special operation and s peed control 577 Output in terruption cancel level 1000% ∗4 900 to 1 100% ∗4 Set the level ( Pr . 577 minus 1000%) at which the PID output interruption function is canceled. C42 (934) ∗5 PID display bias coefficient 9999 0 to 500.00 Set the coefficient on bias (minimum) side of term inal 4 input. 9999 Display ed in[...]

  • Seite 203

    201 Special opera t ion and speed contr ol 4 P ARAMETE RS (1) PID control basic configuration  Pr . 12 8 = "20, 21 " (measured value input) (2) PID a ction over view 1)PI action 2)PD action 3)PID action A combi nation of p roportional c ontrol action (P) and integr al control action (I) for prov iding a manipulate d variable in resp on[...]

  • Seite 204

    202 Special operation and s peed control 4)Reve rse operation Increas es the manipu lated variab le (rot ation speed ) if deviati on X = (set poi nt - measured v alue) is posi tive, and dec reases the man ipulated vari able if deviati on is negati ve. 5)Forward action Incr ease s the mani pul ated v ari abl e (ro tatio n spe ed) i f de viati on X =[...]

  • Seite 205

    203 Special opera t ion and speed contr ol 4 P ARAMETE RS (4) I/ O signals and p arameter setting  Set "2 0, 21" in Pr . 128 to perform PID ope ration.  Set "1 4" in any of Pr . 178 to Pr . 182 (input termin al function sele ction) to as sign PID control sel ec tion si gnal (X14) to turn the X14 signal ON . When the X1 4 s[...]

  • Seite 206

    204 Special operation and s peed control (5) PID aut omatic sw itchover control (Pr . 127)  The system can be started up without PID con trol only at a start.  When the speed is set to Pr . 12 7 PID contr ol automatic switch over speed , the drive unit st arts up withou t PID control from a st art until rot ation speed is rea ched to the set [...]

  • Seite 207

    205 Special opera t ion and speed contr ol 4 P ARAMETE RS (7) P ID output suspension func tion (SLEEP function) (SLEEP signal, Pr . 554, Pr . 5 75 to Pr . 577 )  The d riv e un it st ops op er ation if th e rotat io n sp eed aft er PID oper ati on re mai ns a t le ss t han t he Pr . 57 6 Out put inte rrup tion detecti on level setting for longer[...]

  • Seite 208

    206 Special operation and s peed control (8) P ID monitor function  The PI D control set poi nt, measured valu e and deviation v alue can be dis played o n the operation p anel and ou tput from terminal FM.  In the de viation monito r , a negative perce nt can be displayed as an integer , like 0% as 10 00 and so on. (The deviat ion monitor c [...]

  • Seite 209

    207 Special opera t ion and speed contr ol 4 P ARAMETE RS (10) Calibration example A detector of 4mA at 0 ° C and 20 mA at 50 ° Cis used to a djust the roo m tempera ture to 25 ° Cunder PID control. The set p oint is give n to across drive u nit terminal s 2 and 5 (0 to 5V). * When calibration is requ ired Using calibrat ion Pr . 902 and Pr . 90[...]

  • Seite 210

    208 Special operation and s peed control < Set point input calibration > 1)Sett ing with terminal 2 in put 1.Apply the input vo ltage of 0% s et point setting (e.g. 0V) across te rminals 2 a nd 5. 2.En ter in C2 ( Pr . 9 02) the speed w hich should b e output by the d rive unit at t he deviation of 0% (e.g. 0r/min ). 3.In C3 (P r . 902) , set[...]

  • Seite 211

    209 Special opera t ion and speed contr ol 4 P ARAMETE RS (1 1) Bias and gain calibrati on for PID displayed values ( C42(Pr . 934) t o C45(Pr . 935) )  When both of C42(Pr . 934) and C4 4(Pr . 935) ≠ "9999", bias/gain calibration is available for analog value of set point, measured value, deviation value to pe r form PID control. ?[...]

  • Seite 212

    210 Special operation and s peed control  T ake caution when the foll owing c ondition is satis fi ed bec ause the drive unit recognizes the deviati on v alue as a negative (positive) value even though a pos itive (negative) deviation is given: Pr . 934 PI D displ ay bia s coef ficie nt > Pr . 935 PID display gain coefficient T o perform a re[...]

  • Seite 213

    21 1 Special opera t ion and speed contr ol 4 P ARAMETE RS 4.17.2 Regeneratio n avoi dance functi on (Pr . 665, Pr . 882, Pr . 883, Pr . 885, Pr . 886) (1) W hat is regeneration avoidance f unc tion? (Pr . 882, Pr . 883)  When the regeneration load is large, th e DC bus vo ltage rises and an overv olt age fault (E . OV  ) may occur . When thi[...]

  • Seite 214

    212 Special operation and s peed control (3) Re generation avoidance func tion adjustment (Pr . 665, Pr . 886)  If the sp eed becomes in stable durin g regeneration avoid ance operation , decreas e the setting of Pr . 88 6 Regenerat ion avoid ance volt age gai n . Revers ely , if su dden regenera tion causes an overvoltage alarm, increas e the s[...]

  • Seite 215

    213 Useful functions 4 P ARAMETE RS 4.18 Useful functions 4.18.1 Cooling fan op eration selection (Pr . 244)  In either of the following cases, fan opera tion is regard ed as faulty as [FN] is shown o n the operation panel, and th e fan faul t (F A N) an d al arm ( LF) si gna ls ar e ou tput .  Pr . 244 = "0 " When the f an comes to[...]

  • Seite 216

    214 Useful functions 4.18.2 D isplay of the lives of the drive unit parts (Pr . 255 to Pr . 259) Deg rees of d eter iora tio n of main circ uit capac ito r , co ntro l ci rcu it ca pacit or, cooling fa n and inr ush c urr ent l imi t ci rcui t ca n be diagno sed by a mo nitor . When any part has a pproached to the end of it s life, an ala rm can be[...]

  • Seite 217

    215 Useful functions 4 P ARAMETE RS (1) L ife alarm display and signal output (Y90 s ignal, Pr . 255 )  Whet her any of the co ntrol circui t capacitor , main circu i t cap acitor , coolin g fan and inru sh current li mit circuit ha s reached the lif e alarm ou tput level o r not can be c hecked by Pr . 255 L ife al arm s tatus display and life [...]

  • Seite 218

    216 Useful functions (4) Main circuit ca pacitor life disp lay (Pr . 258, P r . 259)  The deterioration d egree o f the control ci rcuit capac itor is display ed in Pr . 258 as a lif e.  On the assump ti on tha t the main circu it capac ito r capaci tanc e at fa ctor y shipm ent is 100% , th e capaci tor l ife is disp lay ed in Pr . 25 8 ever[...]

  • Seite 219

    217 Useful functions 4 P ARAMETE RS (5) Cooling fan life display  The c ooling fan speed of 50% or l ess is detected and "FN" is dis played on the o peratio n panel and parame ter unit (FR- PU07). As an alarm displa y , Pr . 255 bit 2 is tu rned ON and al so an alarm is output to th e Y90 signal. NO TE  For replacement of each part,[...]

  • Seite 220

    218 Useful functions 4.18.3 M aintenance timer alarm (Pr . 503, Pr . 504 )  The cumu lative en ergization time of the drive unit i s stored into the EEPROM every hour and is displa yed in Pr . 5 03 Mainte nance time r in 100h increment s. P r . 503 is clamped at 9998 (999800h).  When the P r . 503 value reache s the time s et to Pr . 504 Main[...]

  • Seite 221

    219 Useful functions 4 P ARAMETE RS 4.18.4 Current ave rage value moni tor sign al (Pr . 5 55 to Pr . 557)  The puls e output of the current avera ge value monit or signal (Y93 ) is shown abo ve.  For the terminal us ed for the Y93 signal output, as sign the function by se tting "93" (posit ive logic) or "193" (nega tive l[...]

  • Seite 222

    220 Useful functions 3) Setting of Pr . 557 Curr ent avera ge value moni tor signal outp ut refe ren c e cur ren t Set the referenc e (100%) for out putting the signa l of the current average va lue. Obtain t he time to outpu t the signa l from the follow ing calculat ion. 4) Setting of Pr . 503 Maint enance timer Note that the output ti me range i[...]

  • Seite 223

    221 Useful functions 4 P ARAMETE RS 4.18.5 Free para meter (Pr . 888, Pr . 889 ) 4.18.6 Initiating a fault (Pr . 997) The abo v e p arameters can be set when Pr . 160 Ex tended funct ion display sele ction = " 0". (Refer to page 144) (1) F ault in itiat ion (Pr . 997)  T o initia te a fault, se t the assigned n umber of the fault you w[...]

  • Seite 224

    222 Useful functions 4.18.7 B atch setting Mitsubishi HMI (G OT) conne ction parameters (Pr . 999) ∗ The rea d value is alwa ys "9999." (1) Automatic parameter setting (Pr . 999 )  Setting Pr . 999 = "10" will automati c ally se t the communi cation par ameters required t o connect a G OT to the PU connec tor .  T o oper[...]

  • Seite 225

    223 Useful functions 4 P ARAMETE RS (2) Automatic parame ter setting using the operation p anel (p arameter setting mode) Operation example The communication setting p arameter s for the GOT connection with a PU c onnector are automatically set. are displayed alternately ... Why ? The drive unit is not in the PU operation mode. 1.Press . is lit and[...]

  • Seite 226

    224 Setting the para meter unit and operation panel 4.19 Setting the parameter unit and oper at ion panel 4.19.1 R UN key rotation direction selection (Pr . 4 0) The above parameter can be s et when P r . 16 0 Ex tended functi on d isplay sele ction = "0". (Refer to page 144) 4.19.2 PU d isplay languag e selection (Pr . 145) The above par[...]

  • Seite 227

    225 Setting the parameter uni t and operation panel 4 P ARAMETE RS 4.19.3 Operation panel speed setting/key loc k selection (Pr . 16 1) The above parameter can be set when Pr . 160 Ext ended function d isplay sel ection = "0". (Refer to pag e 144) (1) Speed setting using the setting dial The settin g dial of the operation p anel can be us[...]

  • Seite 228

    226 Setting the para meter unit and operation panel (2) Usin g the set ting dial like a p otentio meter to set the speed Operati on example Changing th e speed from 0r/m in to 1800r/min during operati on Opera tion Display 1. Screen at power-ON The monitor display appears. 2. Press to choose the P U operation mode. PU indicator is lit. 3. Press to [...]

  • Seite 229

    227 Setting the parameter uni t and operation panel 4 P ARAMETE RS (3) Dis able the setting dial and key operatio n of the operation p anel (Press [MODE] long (2s))  Oper ation usin g the setting dial and k ey of the operation p anel can be in valid to prev ent paramet er change, and unexpec ted start o r speed se tting.  Set "1 0 or 1 1[...]

  • Seite 230

    228 Setting the para meter unit and operation panel 4.19.4 M agnitude of sp eed change se tting (Pr . 295) The above parameter can be s et when P r . 16 0 Ex tended functi on d isplay sele ction = "0". (Refer to page 144) ∗ V alid wh en the fre quency increme nts or machin e speed increm ents is select ed wit h Pr . 37 or Pr . 14 4 . ( [...]

  • Seite 231

    229 Setting the parameter uni t and operation panel 4 P ARAMETE RS 4.19.5 Buzzer co ntrol (Pr . 990) The abo v e p arameter can be set when Pr . 160 Extended functi on display selectio n = "0". (Refer to page 144) The above p arameter allows its setting to be changed during operati on in any operation mode even if "0" (in itial [...]

  • Seite 232

    230 Parameter c lear/ All parameter cle ar 4.20 P ar am eter c lear/ All parameter c lear POINT  Set "1" in Pr .CL Parameter clear , ALLC all parameter clear to initia lize all p arameters. (Param eters are not clear ed when "1" is se t in Pr . 77 Paramete r write selection .)  Refer to the extended pa rameter list o n pag[...]

  • Seite 233

    231 Initial value change list P ARAMETE RS 4 4.21 Initial value change list Displa ys and sets the param eters change d from the in itial value. Opera tion Display 1. Screen at power-ON The monitor display appears. 2. Press to choose the P U operation mode. PU in d ica tor i s lit . 3. Press to choose the parameter setting mode. PRM indicator is li[...]

  • Seite 234

    232 Check and cle ar of the faults history 4.22 Check and c lear of the faults histor y (1) Check for the faults his tory * The cum ulative en ergizat ion ti me and act ual operati on time are ac cumulat ed from 0 to 655 35 hou rs, then cl eared, a nd accu mulate d agai n from 0. When th e operat ion panel is used , the tim e is disp layed up to 65[...]

  • Seite 235

    233 Check and clear of the faul t s history P ARAMETE RS 4 (2) Clearing procedure POINT  Set "1" in Er .CL Fault histor y clear to clear the fault s history . Oper ation Dis play 1. Screen at powe r-ON The monitor display appears. 2. Press to choose the parameter setting mode. PRM indicator is lit. (The parameter number read previously[...]

  • Seite 236

    234 MEMO[...]

  • Seite 237

    235 3 4 5 6 7 2 1 5 TR OUBLESHOO TING This chapter provides the "TROUBLESHOOTING" of this product. Always read the instruct ions before using the equipment. 5.1 Reset method of prot ective function .... . ....... . ...... . ...... ............... 236 5.2 List of fau lt or alarm ind icati ons ....... ..... .... ....... .... .... ..... ....[...]

  • Seite 238

    236 Reset method of protective function When a fault oc curs in the drive uni t, the drive unit trip s and the PU displ ay automaticall y changes to one of the fo llowing fa ult or al arm indi cati ons. If the f ault does not co rrespond to an y of the fo llowing fault s or if you have any other p roblem, please contact y o ur sa les represent ativ[...]

  • Seite 239

    237 5 TROUBLESHOOTING List of fault or alarm i ndications 5.2 List of f ault or alar m indica tions Operation Panel Indi cati on Name Faut data code Refer to Page Error message E--- Faults hi stor y — 232 HOLD Operation panel lock — 238 LOCD Password locked — 238 Er1 to Er4 Par ameter w rite err or — 238 Err . Drive unit reset — 239 War n[...]

  • Seite 240

    238 Causes and correc tive actions 5.3 Causes and cor r ectiv e actions (1) Error message A messag e regarding op erational troub les is displa yed. Output is not shut of f. Operation panel indication HOL D Name Operation panel lock Description Operation lock mode is se t. Operation other than is invalid. (Refer to pag e 227) Check p o int --------[...]

  • Seite 241

    239 5 TROUBLESHOOTING Causes and c orrective actions (2) W arning When a warning occurs, th e output is not s hut off. Oper ation p anel indi cati on Er r . Name Drive unit re set Description  Executing reset using RES signal, or reset command from communication or PU  Displays at powering OFF . Corrective action  T u rn OFF t he reset com[...]

  • Seite 242

    240 Causes and correc tive actions Operation panel indication PS FR- PU07 PS Name PU sto p Description S top with of the PU is set in Pr . 75 Reset select ion/disconn ected P U detection /PU stop selecti on . (F o r P r . 75 refer to page 1 40 .) Check p o int Check for a stop made by pressing of the oper ation panel. Corr ectiv e action T urn the [...]

  • Seite 243

    241 5 TROUBLESHOOTING Causes and c orrective actions (3) Alarm When an alarm occu rs, the out put is not sh ut off. Y ou ca n also outpu t an alarm signa l by making p arameter setti ng. (Set " 98" in Pr . 190 or Pr . 192 (outpu t terminal function selectio n) . Refer to page 106 ). (4) Fault When a fault occurs, the drive unit tr ips and[...]

  • Seite 244

    242 Causes and correc tive actions Operation panel indication E.O C3 F R-PU07 OC During De c Name Overcurrent trip during deceleration or stop Description When the drive unit's output current reaches or exceeds appr oximately 200% of it's rated current or approximately 250% of the m otor rated current during dec eleration (other than acce[...]

  • Seite 245

    243 5 TROUBLESHOOTING Causes and c orrective actions ∗1 Resettin g the driv e unit initialize s the in ternal accum ulated heat va lue of the elect ronic th ermal rel ay func tion. ∗1 Resettin g the driv e unit initialize s the in ternal accum ulated heat va lue of the elect ronic th ermal rel ay func tion. Oper ation p anel indi cati on E.THT [...]

  • Seite 246

    244 Causes and correc tive actions Operation panel indication E.ILF FR-PU07 Input ph ase loss Name Input phase loss Description Drive unit trips when function valid setting (=1) is s elected in Pr . 872 Inpu t phase loss protection selection and one phase of the three phase power input is los t. (Refer to page 12 8). It may function if phase-to-pha[...]

  • Seite 247

    245 5 TROUBLESHOOTING Causes and c orrective actions Oper ation p anel indi cati on E.LF FR- PU07 E.LF Name Output phase loss Description If one of the three phases (U, V , W) on the drive unit's output side (load side) is lost du ring drive unit operat ion (except during DC injection brake operation and when the out pu t speed is 30r/min or l[...]

  • Seite 248

    246 Causes and correc tive actions Operation panel indication E.PU E F R-PU 07 P U L eave Out Name PU disc onnection Description  This function stops the dr ive unit output if com munication between the drive unit and P U is suspended, e.g. the parameter unit (FR-PU07) is disconnected, when "2", "3", "16" or "1[...]

  • Seite 249

    247 5 TROUBLESHOOTING Causes and c orrective actions Oper ation panel indication E.OS FR-PU 07 E.OS Name Overspeed occurrence Descri ption T rips the drive unit if the motor speed exceeds Pr . 374 Overspeed detection l evel . Check poi nt Check that Pr . 374 Overspee d dete ction le vel is appropriate. Corr ective action Set Pr . 374 Overspee d det[...]

  • Seite 250

    248 Correspondences betwee n digi tal and ac tual characters 5.4 Cor respondences betw een digital and act ual c har acter s There a re the following c orrespond ences between the actual alphan umeric chara cters and th e digital c haracters displ ayed on the operat ion panel : Act ua l Digi ta l 0 1 2 3 4 5 6 7 8 9 Actual Digit al A B C E F G H I [...]

  • Seite 251

    249 5 TROUBLESHOOTING Check first when you ha ve a trouble 5.5 C hec k first w hen y ou hav e a trouble 5.5.1 Motor d oes not start POINT  If the c ause is sti ll unknown af ter every check, it is recommen ded to i nitialize the paramet e rs (initi al value) the n set the re quired par ameter value s and check ag ain. Check points Poss ibl e C a[...]

  • Seite 252

    250 Check first when y ou have a trouble 5.5.2 Motor or machin e is ma king abnorma l acoustic no ise Paramete r Sett ing Pr . 78 Re verse r otation pr evention se lection is s et. Check the Pr . 78 setting. Set Pr . 78 when you want to limit the motor rotation t o only one direct ion. 144 Pr . 79 O peratio n mode selec tion setting is wrong. Selec[...]

  • Seite 253

    251 5 TROUBLESHOOTING Check first when you ha ve a trouble 5.5.3 Drive un it generates abn ormal noise 5.5.4 Motor g enerates h eat abnormally 5.5.5 Motor ro tates in the opposite direction 5.5 .6 Speed g reatl y dif fers fro m the sett ing Check points Poss ibl e C au se Counterm easures Refer to pag e Fan Fan cover was not co rrectly installed wh[...]

  • Seite 254

    252 Check first when y ou have a trouble 5.5.7 Accelera tion/deceler ation is not s mooth 5.5.8 Speed v aries du ring ope ration Check points Possible Cause Co untermeas ures Refer to pag e Paramet er Setting Acceleration/deceleration time is too short. Increase acceleration/deceleration time. 87 S tall prevention function is ac tivated due to a he[...]

  • Seite 255

    253 5 TROUBLESHOOTING Check first when you ha ve a trouble 5.5.9 Operation m ode is not c hanged prop erly 5.5.10 Operation p anel display is not operating 5.5.1 1 Motor cu rrent is too large Check points Poss ibl e C au se Counterm easures Refer to pag e Inp ut signal St art s ignal (STF or STR) is ON. Check that the STF and STR s ignals are OFF .[...]

  • Seite 256

    254 Check first when y ou have a trouble 5.5.12 Sp eed does not accelerate 5.5.13 U nable to w rite parameter setting Check points Possible Cause Co untermeas ures Refer to pag e Input signal S tart comm and and speed command are chattering. Ch eck if the start command and the speed command are correct . — The wiring length used for analog speed [...]

  • Seite 257

    255 3 4 5 6 7 2 1 6 PREC A UTIO NS F OR MAINTEN ANCE AND INSP ECTION This c hapter pro vides the "PR E CAUTION S FOR MAIN TENANCE AND I NSPECTION" of t his product. Always read the instruct ions before using the equipment. 6.1 Inspec tion ite ms ... ..... .... ..... .... ....... .... .... ..... .... ....... .... ..... .... ..... ...... 2 [...]

  • Seite 258

    256 Ins pecti on it ems The drive unit is a st atic unit mai nly consistin g of semico nductor devi ces. Daily i nspection mus t be performed to p revent any fault from occurring due to the adverse e ffect s of the opera ting environme nt, such as temperatu re, humidity , dust, dirt and vibratio n, changes i n the part s with time , service life, a[...]

  • Seite 259

    257 6 PRECAUTIONS FOR MAINTENAN CE AND INSPECTION Inspect ion items 6.1.3 Daily and pe riodic inspection ∗1 It is re commende d to instal l a dev ice to m onitor vo ltage for checking the po wer supp ly voltage to the d rive unit. ∗2 One to two years of p eriodic inspec tion cycle is recommen ded. Ho wever , it differs according to the installa[...]

  • Seite 260

    258 Ins pecti on it ems 6.1.4 D isplay of the life of the drive unit parts The self-d iagnostic ala rm is output when the life sp an of the control circuit cap acitor , cooling fan and each p arts of the inru sh curr ent l imit cir cui t is n ear i ts end. It gi ves a n indi cat ion of rep lac emen t tim e. The life ala rm output can be u sed as a [...]

  • Seite 261

    259 6 PRECAUTIONS FOR MAINTENAN CE AND INSPECTION Inspect ion items 6.1.6 Cleaning Alw ays ru n th e driv e un it in a clea n stat us. When cle aning the drive unit, gently w ipe dirt y areas with a soft clo th immersed in neu tral detergent or ethanol. 6.1.7 Replac ement of p arts The drive unit consist s of many ele ctronic p arts such a s semico[...]

  • Seite 262

    260 Ins pecti on it ems (1) Cooling fan The replac ement interva l of the cooling fan u sed for cooling the part s generatin g heat such as t he main circuit se miconducto r is greatl y affect ed by the surroun ding air temp erature. When u nusual noise a nd/or vibratio n is noticed du ring inspection , the cooling fan must be replac ed immedia tel[...]

  • Seite 263

    261 6 PRECAUTIONS FOR MAINTENAN CE AND INSPECTION Inspect ion items (2) S moothing cap acitors A la rge- capac ity al uminum el ect rolyt ic capaci tor is u sed for smo othin g i n t he mai n c irc uit DC se cti on, a nd an alum inum electr olytic capac itor is used for stabi lizing the control pow er in the control cir cuit. Their characteri stics[...]

  • Seite 264

    262 Measurement of main circuit volta ges, currents and powers 6.2 Measurement of m ain circuit voltages, cur r ents and pow er s Since the v oltages an d currents on the drive unit power supp ly and output si des include harm onics, measurem ent data depends on the instru ments used and circuit s measured. When ins truments fo r commercial fre que[...]

  • Seite 265

    263 Measurement of mai n circuit voltages, currents and powers 6 PRECAUTIONS FOR MAINTENAN CE AND INSPECTION Measuring Point s a nd Instrument s Item Measuring P oint Meas uring Instrument Remar ks (Refer ence Mea sured V a lue) Power supply voltage V 1 R/L1 and S/L2 S/L2 and T/L3 T/L3 and R/L1 Moving-iron type AC voltmeter ∗3 Commercial power su[...]

  • Seite 266

    264 Measurement of main circuit volta ges, currents and powers 6.2.1 Measur ement of p owers Use digit al power mete rs (for inverter) fo r the both of driv e unit input and ou tput side. Altern atively , m easure using electrody namic type s ingle-phase wattmet ers for the both of drive unit i nput and output side in two-wattmeter or three- wattme[...]

  • Seite 267

    265 Measurement of mai n circuit voltages, currents and powers 6 PRECAUTIONS FOR MAINTENAN CE AND INSPECTION 6.2.3 Measu rement o f currents Use mo ving-iron type m eters on both the inpu t and output s ides of the d rive unit. Since curren t on the drive unit input si de tends to be unbal anced, measurem ent of three phases is recommend ed. Correc[...]

  • Seite 268

    266 Measurement of main circuit volta ges, currents and powers 6.2.8 Insulation r esistance test u sing m egger  For the drive unit, co nduct the insu lation resist ance test on the main ci rcuit only as sho wn below and do not pe rform the test on the co ntrol circuit . (Use a 500VDC megger .) 6.2.9 Pressure test Do not con duct a pressure tes [...]

  • Seite 269

    267 3 4 5 6 7 2 1 7 SPECIFICA TIONS This chapter provides the "SPECIFICA TIONS" of this product. Always read the instruct ions before using the equipment. 7.1 Ratin g ... ...... ..... .... .... ..... ....... .... .... ..... .... ....... .... ..... .... .... ....... ..... .... .. 268 7.2 Common speci fic atio ns ...... .... ..... .... ....[...]

  • Seite 270

    268 Rating 7.1 Rati ng  Three-phase 200V power supply ∗1 Only the S-PM ser ies moto rs are com patible. U se an S-PM moto r with th e capacity o ne ran k lower t han th e drive unit capacity. ∗2 The rate d output c apacity assum es 230 V . ∗3 The pow er supply capacity varies with the va lue of th e powe r supply side drive unit impedanc e[...]

  • Seite 271

    269 7 SPECI FICA TIONS Common specifications 7.2 C ommon specifica tions Contr ol specifica tions Control method PM se nsorless vector control (low-spe ed ran ge: curren t synchr onization oper ation) Carrier freque ncies 5kHz Maximum s peed 3000r/min (100Hz for 0.1 kW to 1.5 kW m otor capaciti es, 150H z for 2 .2kW) Speed se tting reso lution Anal[...]

  • Seite 272

    270 Outline dimension drawings 7.3 Outline dimension drawings  FR-D720S-0 .2K to 0.75K-G  FR-D720-1 .5K to 3.7K-G (Unit: mm) (Unit: mm) φ 5 hole 5 68 56 5 11 8 5 128 Rating plate D 4 D1 Drive Unit Mo del D D1 FR-D720-0.2 K-G 80.5 10 FR-D720-0.4 K-G 1 12.5 42 FR-D720-0.7 5K-G 132. 5 62 Rating plate 2- φ 5 hole FA N 5 W1 W 5 5 128 11 8 5 D1 D[...]

  • Seite 273

    271 7 SPECI FICA TIONS Outline dimension d rawings  Paramete r unit (option ) (FR-PU07) < Outlin e drawi ng > < Panel cu t dimens ion drawi ng >  Enclo sure s urface o peration panel (op tion) (F R-P A07) < Outline dr awing >< Panel c ut dim ension d rawin g > 4- φ 4 hole ( Effective depth of the installation screw ho[...]

  • Seite 274

    272 Specifications of the dedicated PM motor [ S-PM series] 7.4 Specifica tions of the dedicated PM motor [S-PM series] 7.4.1 Motor specifications  Model names of S-PM geare d motors ∗1 For the model n ames o f the fla nge typ es and br ake-eq uipped types, refe r to the catalog. ∗2 For the detail of the ou tput-sh aft rotation speed ( reduc[...]

  • Seite 275

    273 APPENDIX This chapter provides the "APPENDIX" of this product. Always read the instruct ions before using the equipment.[...]

  • Seite 276

    274 APPENDIX A ppendix 1 Options and pr oducts a v ailable on the m a r k et Name Model Applications, Specific ations, etc. A pplicab le drive unit St an d-alone type Par ameter u nit (Eight languages) FR-PU07 Interactive parameter u nit with LCD display Applicable for all mode ls Enclosure surface ope ration panel FR-P A07 This operat ion panel en[...]

  • Seite 277

    275 ∗1 Rated p ower cons umption .The po wer supp ly specif ications of the FR series ma nual con trollers an d speed controlle rs are 20 0V AC 50 Hz, 220 /220V AC 60H z, and 1 1 5V AC 60 Hz. Commercially available product s (as of Jan. 2010) ● Bla de term inal  Phoen ix Cont act Co.,Ltd .  NICHIFU Co.,Lt d. Contact the manu f acturer reg[...]

  • Seite 278

    276 n Numerics 15-spe ed sel ection (R EX s ignal) ................. .............. .......80, 100 A Ac cel era tio n tim e , dec ele ra tion tim e se tti ng (Pr. 7 , Pr . 8, Pr. 20, Pr. 44, Pr . 45, Pr. 791, Pr. 792) ........... .............. ............87 Acc elerati on/de celera tion patt ern (Pr . 29) ........ ................. .....90 Activa[...]

  • Seite 279

    277 Lif e alar m (Y90 sign al) ............. .............. .............. ........... 106, 214 Low-sp eed ope ration comma nd (RL sign al) ............ ...... 80, 100 M Magn itude of spe ed chan ge settin g (Pr. 295 ) ..... .............. .. 228 Maint enanc e signal outpu t (MT) . ................. .............. .... 2 18, 240 Maint enance tim er[...]

  • Seite 280

    278 Rotation speed ...... .............. ............. ........... ............. .........117, 122 RUN key r otation direc tion selectio n (Pr. 40) ............. ..........224 S SA .......... .............. ............. .............. .......... .............. .............. ......241 SAF ........... .............. ................. ..............[...]

  • Seite 281

    279 MEMO[...]

  • Seite 282

    280 REVISIONS *The m anual numb er is giv en on the botto m left of the back cove r . For Maximum Safety • Mi tsubish i drive uni ts are not designed or manufa cture d to be used in equ ipmen t or systems in situa tions that can affect or endan ger human life. • W hen c onsider ing th is pro duct f or oper ation in spec ial applicat ions such a[...]

  • Seite 283

    3 4 5 6 7 1 2 FR-D700-G INSTRUCTION MANUAL (Applied) S-PM GEARED MOT OR DRIVE UNIT PRECAUTIONS FOR USE OF THE DRIVE UNIT P ARAMETERS TROUBLESHOOTING PRECAUTIONS FOR MAINTENANC E AND INSPECTION SPECIFICA TIONS OUTLINE WIRING HEAD OFFICE: TOKYO BUILDING 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAP AN FR-D720-0.2K to 3.7K-G Simple and compact dr[...]