Lincoln Electric POWER WAVE IM690-A Bedienungsanleitung

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45

Zur Seite of

Richtige Gebrauchsanleitung

Die Vorschriften verpflichten den Verkäufer zur Übertragung der Gebrauchsanleitung Lincoln Electric POWER WAVE IM690-A an den Erwerber, zusammen mit der Ware. Eine fehlende Anleitung oder falsche Informationen, die dem Verbraucher übertragen werden, bilden eine Grundlage für eine Reklamation aufgrund Unstimmigkeit des Geräts mit dem Vertrag. Rechtsmäßig lässt man das Anfügen einer Gebrauchsanleitung in anderer Form als Papierform zu, was letztens sehr oft genutzt wird, indem man eine grafische oder elektronische Anleitung von Lincoln Electric POWER WAVE IM690-A, sowie Anleitungsvideos für Nutzer beifügt. Die Bedingung ist, dass ihre Form leserlich und verständlich ist.

Was ist eine Gebrauchsanleitung?

Das Wort kommt vom lateinischen „instructio”, d.h. ordnen. Demnach kann man in der Anleitung Lincoln Electric POWER WAVE IM690-A die Beschreibung der Etappen der Vorgehensweisen finden. Das Ziel der Anleitung ist die Belehrung, Vereinfachung des Starts, der Nutzung des Geräts oder auch der Ausführung bestimmter Tätigkeiten. Die Anleitung ist eine Sammlung von Informationen über ein Gegenstand/eine Dienstleistung, ein Hinweis.

Leider widmen nicht viele Nutzer ihre Zeit der Gebrauchsanleitung Lincoln Electric POWER WAVE IM690-A. Eine gute Gebrauchsanleitung erlaubt nicht nur eine Reihe zusätzlicher Funktionen des gekauften Geräts kennenzulernen, sondern hilft dabei viele Fehler zu vermeiden.

Was sollte also eine ideale Gebrauchsanleitung beinhalten?

Die Gebrauchsanleitung Lincoln Electric POWER WAVE IM690-A sollte vor allem folgendes enthalten:
- Informationen über technische Daten des Geräts Lincoln Electric POWER WAVE IM690-A
- Den Namen des Produzenten und das Produktionsjahr des Geräts Lincoln Electric POWER WAVE IM690-A
- Grundsätze der Bedienung, Regulierung und Wartung des Geräts Lincoln Electric POWER WAVE IM690-A
- Sicherheitszeichen und Zertifikate, die die Übereinstimmung mit entsprechenden Normen bestätigen

Warum lesen wir keine Gebrauchsanleitungen?

Der Grund dafür ist die fehlende Zeit und die Sicherheit, was die bestimmten Funktionen der gekauften Geräte angeht. Leider ist das Anschließen und Starten von Lincoln Electric POWER WAVE IM690-A zu wenig. Eine Anleitung beinhaltet eine Reihe von Hinweisen bezüglich bestimmter Funktionen, Sicherheitsgrundsätze, Wartungsarten (sogar das, welche Mittel man benutzen sollte), eventueller Fehler von Lincoln Electric POWER WAVE IM690-A und Lösungsarten für Probleme, die während der Nutzung auftreten könnten. Immerhin kann man in der Gebrauchsanleitung die Kontaktnummer zum Service Lincoln Electric finden, wenn die vorgeschlagenen Lösungen nicht wirksam sind. Aktuell erfreuen sich Anleitungen in Form von interessanten Animationen oder Videoanleitungen an Popularität, die den Nutzer besser ansprechen als eine Broschüre. Diese Art von Anleitung gibt garantiert, dass der Nutzer sich das ganze Video anschaut, ohne die spezifizierten und komplizierten technischen Beschreibungen von Lincoln Electric POWER WAVE IM690-A zu überspringen, wie es bei der Papierform passiert.

Warum sollte man Gebrauchsanleitungen lesen?

In der Gebrauchsanleitung finden wir vor allem die Antwort über den Bau sowie die Möglichkeiten des Geräts Lincoln Electric POWER WAVE IM690-A, über die Nutzung bestimmter Accessoires und eine Reihe von Informationen, die erlauben, jegliche Funktionen und Bequemlichkeiten zu nutzen.

Nach dem gelungenen Kauf des Geräts, sollte man einige Zeit für das Kennenlernen jedes Teils der Anleitung von Lincoln Electric POWER WAVE IM690-A widmen. Aktuell sind sie genau vorbereitet oder übersetzt, damit sie nicht nur verständlich für die Nutzer sind, aber auch ihre grundliegende Hilfs-Informations-Funktion erfüllen.

Inhaltsverzeichnis der Gebrauchsanleitungen

  • Seite 1

    PO WER W A VE 455/R ™ OPERA TOR’S MANUAL IM690-A May, 2001 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thought- ful operation on your part. DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING T[...]

  • Seite 2

    FOR ENGINE powered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors. ________________________________________________[...]

  • Seite 3

    ii SAFETY ii ARC RA YS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards. 4.b. Use suitable clothing made from durable flame-resistant material to protect your skin[...]

  • Seite 4

    FOR ELECTRICALL Y powered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations. 8.c. Ground the equipment in accordance with the U.S. National Electrical C[...]

  • Seite 5

    iv SAFETY iv PRÉCA UTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1. Protegez-vous contre la secousse électrique: a. Les circuits [...]

  • Seite 6

    Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it handy for quick reference. Pay par[...]

  • Seite 7

    vi vi T ABLE OF CONTENTS Page Installation .......................................................................................................Section A Technical Specifications - Power Wave 455/R ..............................................A-1,A-2 Safety Precautions..............................................................................[...]

  • Seite 8

    A-1 INST ALLA TION POWER WAVE 455/R A-1 TECHNICAL SPECIFICA TIONS - PO WER W A VE 455/R (K1761-1),(K1761-2) OUTPUT RECOMMENDED INPUT WIRE AND FUSE SIZES FOR MAXIMUM RA TED OUTPUT INPUT A T RA TED OUTPUT - THREE PHASE ONL Y INPUT VOLTS (K1761-1) 208/230/460V - 60HZ. 200/220/440V - 50HZ. (K1761-2) 208/230/460/575V-60HZ. 208/230/460/575V-50HZ. OPEN CI[...]

  • Seite 9

    A-2 INST ALLA TION POWER WAVE 455/R A-2 PHYSICAL DIMENSIONS TEMPERA TURE RANGES HEIGHT 26.10 in 663 mm WIDTH 19.86 in 505 mm DEPTH 32.88 in 835 mm WEIGHT (K1761-1) 247 lbs. 112 kg. (K1761-2) 295lbs. 133 kg. OPERATING TEMPERATURE RANGE -20°C to +40°C STORAGE TEMPERATURE RANGE -40°C to +40°C[...]

  • Seite 10

    Where there is a combustible surface directly under stationary or fixed electrical equipment, that surface shall be covered with a steel plate at least .06”(1.6mm) thick, which shall extend not less than 5.90”(150mm) beyond the equipment on all sides. LIFTING Lift the machine by the lift bail only. The lift bail is designed to lift the power so[...]

  • Seite 11

    A-4 INST ALLA TION POWER WAVE 455/R A-4 Connect L1, L2, L3 and ground according to the Input Supply Connection Diagram decal located on the inside of the input access door or refer to Figure A.1 on the following page. INPUT FUSE AND SUPPL Y WIRE CONSIDERA TIONS Refer to the Technical Specifications at the beginning of this Installation section for [...]

  • Seite 12

    A-5 INST ALLA TION POWER WAVE 455/R A-5 WELDING WITH MUL TIPLE PO WER W A VES Special care must be taken when more than one Power Wave is welding simultaneously on a single part. Arc blow and arc interference may occur or be magnified. Each power source requires a work lead from the work stud to the welding fixture. Do not combine all of the work l[...]

  • Seite 13

    A-6 INST ALLA TION POWER WAVE 455/R A-6 ELECTR ODE AND W ORK CABLE CONNECTIONS Connect a work lead of sufficient size and length (Per Table 1) between the proper output terminal on the power source and the work. Be sure the connection to the work makes tight metal-to-metal electrical contact. To avoid interference problems with other equipment and [...]

  • Seite 14

    Work Voltage Sensing The Power Waves are shipped from the factory with the work sense lead enabled. For processes requiring work voltage sensing, con- nect the (21) work voltage sense lead from the Power Wave to the work. Attach the sense lead to the work as close to the weld as practical. Enable the work volt- age sensing in the Power Wave as foll[...]

  • Seite 15

    A-8 INST ALLA TION POWER WAVE 455/R A-8 PO WER W A VE / PO WER FEED WIRE FEEDER INTERCONNECTIONS Connect the control cable between the power source and wire feeder. The wire feeder connection on the robotic Power Waves is located under the spring loaded output cover, near the bottom of the case front. The control cable is keyed and polarized to pre[...]

  • Seite 16

    A-9 INST ALLA TION POWER WAVE 455/R A-9 HIGH SPEED GEAR BO X Changing the ratio requires a gear change and a PC board switch change. The Power Feed Wire Feeders are shipped with both high speed and a low speed gears. As shipped from the factory, the low speed (high torque) gear is installed on the feeder. To change Gear ratio see Power Feed 10/R In[...]

  • Seite 17

    A-10 INST ALLA TION POWER WAVE 455/R A-10 DIP Switch Settings and Locations DIP switches on the P.C. Boards allow for custom configuration of the Power Wave. To access the DIP switches: • Turn off power at the disconnect switch. ------------------------------------------------------------------------ • Remove the top four screws securing the fr[...]

  • Seite 18

    A-11 INST ALLA TION POWER WAVE 455/R A-11 Bank (S2) : switc h Description 1 De vicenet Baud Rate 2( see table 2 ) T ABLE 2 Prior to S24958-6 software s witch 1 switch 2 baud rate off off Programmab le v alue on off 125K off on 250K on on 500K S24958-6 and later software s witch 1 switch 2 baud rate off off 125K off on 250K on off 500K on on Progr a[...]

  • Seite 19

    B-1 OPERA TION B-1 POWER WAVE 455/R SAFETY PRECUA TIONS Read this entire section of operating instructions before operating the machine. ELECTRIC SHOCK can kill. • Unless using cold feed feature, when feeding with gun trigger, the electrode and drive mechanism are always elec- trically energized and could remain energized several seconds after th[...]

  • Seite 20

    B-2 OPERA TION B-2 POWER WAVE 455/R INPUT PO WER ON OFF HIGH TEMPERA TURE MA CHINE ST A TUS CIRCUIT BREAKER WIRE FEEDER POSITIVE OUTPUT NEGA TIVE OUTPUT 3 PHASE INVERTER INPUT PO WER THREE PHASE DIRECT CURRENT GMA W FCA W GT A W OPEN CIRCUIT V O LTA G E INPUT V OL T A GE OUTPUT V OL T A GE INPUT CURRENT OUTPUT CURRENT PRO TECTIVE GROUND W ARNING OR[...]

  • Seite 21

    RECOMMENDED EQUIPMENT • Automatic Operation All welding programs and procedures are set through software for the robotic Power Waves. FANUC robots equipped with RJ-3 controllers may communi- cate directly to the Power Wave. Other pieces of equipment such as PLC ’ s or computers can commu- nicate to the Power Wave using DeviceNET. All wire weldi[...]

  • Seite 22

    B-4 OPERA TION POWER WAVE 455/R B-4 CASE FRONT CONTR OLS All operator controls and adjustments are located on the case front of the Power Wave. (See Figure A.4) 1 . POWER SWITCH: Controls input power to the Power Wave. 2. STATUS LIGHT: A two color light that indicates system errors. Normal operation is a steady green light. Error conditions are ind[...]

  • Seite 23

    B-5 OPERA TION B-5 CONST ANT V OL T A GE WELDING For each wire feed speed, a corresponding voltage is preprogrammed into the machine through special soft- ware at the factory. The preprogrammed voltage is the best average voltage for a given wire feed speed. With synergic programs, when the wire feed speed changes the Power Wave will automatically [...]

  • Seite 24

    B-6 OPERA TION B-6 PULSE WELDING Pulse welding procedures are set by controlling an overall "arc length" variable. When pulse welding, the arc voltage is highly dependent upon the waveform. The peak current, back ground current, rise time, fall time and pulse frequency all affect the voltage. The exact voltage for a given wire feed speed [...]

  • Seite 25

    B-7 OPERA TION B-7 STT WELDING The pictures illustrate the waveshape of current for the process. They are not drawn to scale, and are intended only for the purpose of showing how the variables effect the waveform. For most programs, peak current is adjusted by wave control values. A value of +10.0 maximizes the peak current, while a wave control of[...]

  • Seite 26

    C-1 A CCESSORIES C-1 OPTIONAL EQUIPMENT F A CT OR Y INST ALLED There are no factory installed options available for the Power Wave 455R. FIELD INST ALLED • Gas Guard Regulator (K659-1) The Gas Guard regulator is available as an optional accessory for the Power Feed Robotic wire drive unit. Install the 5/8-18 male outlet on the regulator to the pr[...]

  • Seite 27

    D-1 MAINTENANCE D-1 POWER WAVE 455/R SAFETY PRECAUTIONS ELECTRIC SHOCK can kill. • Only Qualified personnel should perform this maintenance. • Turn the input power OFF at the disconnect switch or fuse box before working on this equipment. • Do not touch electrically hot parts. ROUTINE MAINTENANCE Routine maintenance consists of periodically b[...]

  • Seite 28

    E-1 TR OUBLESHOO TING E-1 POWER WAVE 455/R If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CA UTION This Troubleshooting Guide is provided to help you locate and rep[...]

  • Seite 29

    E-2 TR OUBLESHOO TING E-2 POWER WAVE 455/R USING THE ST A TUS LED T O TR OUBLESHOO T SYSTEM PROBLEMS The Status LED on the pow er source case front can help diagnose problems do wn to the system component (pow er source, wire f eeder , wire drive , etc.) lev el. If , f or any reason, the system does not appear to be working properly , alwa ys check[...]

  • Seite 30

    E-3 TR OUBLESHOO TING E-3 POWER WAVE 455/R Observe all Safety Guidelines detailed throughout this manual TROUBLESHOO TING GUIDE Observe Safety Guidelines detailed in the beginning of this manual. CAUTION If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con- tact your local authorized Lin[...]

  • Seite 31

    E-4 TR OUBLESHOO TING E-4 POWER WAVE 455/R Observe all Safety Guidelines detailed throughout this manual TROUBLESHOO TING GUIDE Observe Safety Guidelines detailed in the beginning of this manual. CAUTION If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con- tact your local authorized Lin[...]

  • Seite 32

    E-5 TR OUBLESHOO TING E-5 POWER WAVE 455/R Observe all Safety Guidelines detailed throughout this manual TROUBLESHOO TING GUIDE Observe Safety Guidelines detailed in the beginning of this manual. CAUTION If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con- tact your local authorized Lin[...]

  • Seite 33

    E-6 TR OUBLESHOO TING E-6 POWER WAVE 455/R Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CA UTION PRO[...]

  • Seite 34

    E-7 TR OUBLESHOO TING E-7 POWER WAVE 455/R Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CA UTION ERR[...]

  • Seite 35

    E-8 TR OUBLESHOO TING E-8 POWER WAVE 455/R Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CA UTION Err[...]

  • Seite 36

    F-1 DIA GRAMS F-1 POWER WAVE 455/R NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code n[...]

  • Seite 37

    F-2 DIA GRAMS F-2 POWER WAVE 455/R - TO J9 202 WORK 202A TO R1 TO TP6 TO TP3 TO CB1 S1 WI RE FEEDER RECEPTA CLE J47 + ELECT RODE 223 221 206A R3 C8 TO D5 289D R2 2 Ω 288C 288D 289E 288E TM J1 4 5 TO 3R 3R 3W 238 15 5 J10 TO SSR RECT THERM 223 222 CHOPPER BD SEC (BOTTOM LEFT) POWER BD RECTI FIER AC EMITTER 212 213 813 811 216 4 CONT ROL BOARD + TO [...]

  • Seite 38

    T ABLE 5 DEVICENET CONNECT OR S5 Pin Lead # Function 2 894 +24vdc De vicenet 3 893 Commom Devicenet+ 4 892 Devicenet H 5 891 Devicenet L F-3 CONNECT OR PIN DEFINITIONS F-3 POWER WAVE 455/R T ABLE 1 INTERF ACE CONNECT OR S6 Pin Lead # Function A 841 +15vdc T ach v oltage B 844 T ach common C 842 T ach 1A diff erential signal D 843 T ach 1B diff eren[...]

  • Seite 39

    F-4 CONNECTION DIA GRAM F-4 POWER WAVE 455/R Hard A utomation, Electrode P ositiv e, STT Configuration - + WO RK SE NSE LEA D K940 W A TERCOO LED TO RCH ELEC T RO DE L E AD CO NT RO L CA BLE K1795 W A TE R CO OLER PO WER CO NNE CT IO N SHIE L DING G AS TO S HIE LDING G AS DE V ICE NE T CA B LE TO P LC/CO NTRO LL E R DEVICENET CABLE TO PLC/CONTROLLE[...]

  • Seite 40

    F-5 CONNECTION DIA GRAM F-5 POWER WAVE 455/R K1796 COAXIAL WELD CABLE User supplied work lead User supplied electrode lead - + PO WER W A VE CONTROL CABLE K1805-1 WORK SENSE LEAD K940 DEVICENET CABLE K1804-1 CONTROL CABLE OR K1804-2 AND ANY K1795 CONTROL CABLE Robotic Set Up , Electrode P ositiv e, CV/Pulse Configuration Use r sup p lie d wor k le [...]

  • Seite 41

    F-6 DIA GRAMS F-6 POWER WAVE 455/R 32.88 26.10 22.63 12.35 19.00 19.90 19.16 9.48 14.62 23.12 23.51 11-14-97 M18241 DIMENSION PRINT - PO WER W A VE 455[...]

  • Seite 42

    NO TES POWER WAVE 455/R[...]

  • Seite 43

    W ARNING A VISO DE PRECA UCION A TTENTION W ARNUNG A TEN ÇÃ O Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERST AND THE MANUF ACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES. SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL F ABRICANTE P ARA [...]

  • Seite 44

    W ARNING A VISO DE PRECA UCION A TTENTION W ARNUNG A TEN ÇÃ O Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREENDA AS INSTRUÇÕES DO F ABRICANTE P ARA ESTE EQUIPAMENTO E AS P AR TES DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR. ● Keep your head out of fumes. ● Use ventilation or exhaust to remove fumes[...]

  • Seite 45

    • Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com • World's Leader in Welding and Cutting Products •[...]