Ice-O-Matic GEM1856 Bedienungsanleitung

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Richtige Gebrauchsanleitung

Die Vorschriften verpflichten den Verkäufer zur Übertragung der Gebrauchsanleitung Ice-O-Matic GEM1856 an den Erwerber, zusammen mit der Ware. Eine fehlende Anleitung oder falsche Informationen, die dem Verbraucher übertragen werden, bilden eine Grundlage für eine Reklamation aufgrund Unstimmigkeit des Geräts mit dem Vertrag. Rechtsmäßig lässt man das Anfügen einer Gebrauchsanleitung in anderer Form als Papierform zu, was letztens sehr oft genutzt wird, indem man eine grafische oder elektronische Anleitung von Ice-O-Matic GEM1856, sowie Anleitungsvideos für Nutzer beifügt. Die Bedingung ist, dass ihre Form leserlich und verständlich ist.

Was ist eine Gebrauchsanleitung?

Das Wort kommt vom lateinischen „instructio”, d.h. ordnen. Demnach kann man in der Anleitung Ice-O-Matic GEM1856 die Beschreibung der Etappen der Vorgehensweisen finden. Das Ziel der Anleitung ist die Belehrung, Vereinfachung des Starts, der Nutzung des Geräts oder auch der Ausführung bestimmter Tätigkeiten. Die Anleitung ist eine Sammlung von Informationen über ein Gegenstand/eine Dienstleistung, ein Hinweis.

Leider widmen nicht viele Nutzer ihre Zeit der Gebrauchsanleitung Ice-O-Matic GEM1856. Eine gute Gebrauchsanleitung erlaubt nicht nur eine Reihe zusätzlicher Funktionen des gekauften Geräts kennenzulernen, sondern hilft dabei viele Fehler zu vermeiden.

Was sollte also eine ideale Gebrauchsanleitung beinhalten?

Die Gebrauchsanleitung Ice-O-Matic GEM1856 sollte vor allem folgendes enthalten:
- Informationen über technische Daten des Geräts Ice-O-Matic GEM1856
- Den Namen des Produzenten und das Produktionsjahr des Geräts Ice-O-Matic GEM1856
- Grundsätze der Bedienung, Regulierung und Wartung des Geräts Ice-O-Matic GEM1856
- Sicherheitszeichen und Zertifikate, die die Übereinstimmung mit entsprechenden Normen bestätigen

Warum lesen wir keine Gebrauchsanleitungen?

Der Grund dafür ist die fehlende Zeit und die Sicherheit, was die bestimmten Funktionen der gekauften Geräte angeht. Leider ist das Anschließen und Starten von Ice-O-Matic GEM1856 zu wenig. Eine Anleitung beinhaltet eine Reihe von Hinweisen bezüglich bestimmter Funktionen, Sicherheitsgrundsätze, Wartungsarten (sogar das, welche Mittel man benutzen sollte), eventueller Fehler von Ice-O-Matic GEM1856 und Lösungsarten für Probleme, die während der Nutzung auftreten könnten. Immerhin kann man in der Gebrauchsanleitung die Kontaktnummer zum Service Ice-O-Matic finden, wenn die vorgeschlagenen Lösungen nicht wirksam sind. Aktuell erfreuen sich Anleitungen in Form von interessanten Animationen oder Videoanleitungen an Popularität, die den Nutzer besser ansprechen als eine Broschüre. Diese Art von Anleitung gibt garantiert, dass der Nutzer sich das ganze Video anschaut, ohne die spezifizierten und komplizierten technischen Beschreibungen von Ice-O-Matic GEM1856 zu überspringen, wie es bei der Papierform passiert.

Warum sollte man Gebrauchsanleitungen lesen?

In der Gebrauchsanleitung finden wir vor allem die Antwort über den Bau sowie die Möglichkeiten des Geräts Ice-O-Matic GEM1856, über die Nutzung bestimmter Accessoires und eine Reihe von Informationen, die erlauben, jegliche Funktionen und Bequemlichkeiten zu nutzen.

Nach dem gelungenen Kauf des Geräts, sollte man einige Zeit für das Kennenlernen jedes Teils der Anleitung von Ice-O-Matic GEM1856 widmen. Aktuell sind sie genau vorbereitet oder übersetzt, damit sie nicht nur verständlich für die Nutzer sind, aber auch ihre grundliegende Hilfs-Informations-Funktion erfüllen.

Inhaltsverzeichnis der Gebrauchsanleitungen

  • Seite 1

    Ice-O-Matic 11100 East 45th Ave Denver, Colorado 80239 Part Number 9081350-01 17-3143-01 Date 10/08 SERVICE AND INSTALLATION MANUAL GEM Models: Air and Water Cooled GEM0650, GEM0956, GEM1256, GEM1856 Pearl Ice ™ Series By Ice-O-Matic[...]

  • Seite 2

    [...]

  • Seite 3

    GEM Models A/W Introduction Page i How To Use This Manual Ice-O-Matic provides this manual as an aid to the end user and service technician in installation and maintenance of the Pearl Ice™ Series ice machines. Do not attempt to perform installation, start-up or maintenance unless you have read and fully understand this manual. If, at any time, y[...]

  • Seite 4

    GEM Models A/W Table Of Contents Page ii Table of Contents Introduction ................................................................................................................... ............... Page i Table Of Contents.............................................................................................................. .......... [...]

  • Seite 5

    GEM Models A/W Freight Claim Procedure Page iii Important! Inspect Promptly This merchandise has been carefully inspected and packed in accordance with the carrier’s packing specifications. Responsibility for safe delivery has been assumed by the carrier. If loss or damage occurs, you as the consignee must file a claim with the carrier and hold t[...]

  • Seite 6

    GEM Models A/W Warranty Page iv Ice-O-Matic Parts and Labor Domestic & International L imited Warrant y Mile High Equipment LLC (the “Company”) warr ants Ice-O-Matic brand ice machines, ice di spensers, remote conde nsers, water filters, and ice storage bins to the end customer against defects in mate rial and factory workmanship for the fo[...]

  • Seite 7

    GEM Models A/W For the Installer Page 1 Installation Guidelines: For proper operation of the Ice-O-Matic ice machine, the following installation guidelines must be followed. Failure to do so may result in loss of production capacity, premature part failures, and may void all warranties. Ambient Operating Temperatures: Minimum Operating Temperature:[...]

  • Seite 8

    GEM Models A/W For The Installer Page 2 GEM0650/0655/0956/0955 A/W[...]

  • Seite 9

    GEM Models A/W For The Installer Page 3 GEM1256A/W[...]

  • Seite 10

    GEM Models A/W For The Installer Page 4 GEM1856, 1855 Air Note: The GEM1800 seri es is equivalent to two GEM950’s consolidated into one cabinet. Utilize the GEM 950 specification s for service and technical information[...]

  • Seite 11

    GEM Models A/W For the Installer Page 5 Bin Application The Pearl Ice™ Series are designed to fit the following Ice-O-Matic Bins. ● B42, using Bin Top KBT 24 (Note: GEM0650, GEM0655 and GEM0956 ONLY) ● B25, B40 B55 using Bin Top KBT19. ● B100 using Bin Top KBT 23 (one unit) or KBT 22 (two units). ● B100 using Bin Top KBT 26 (GEM1855/56 on[...]

  • Seite 12

    GEM Models A/W For the Installer Page 6 Location: Ice-O-Matic ice machines are designed to be installed indoors in a contro lled environment. Install the ice machine in a location where it has enough space around it t o be accessible for service. A minimum of 6 inches must be allowed at the back for air circulation on air cooled models. Try to avoi[...]

  • Seite 13

    GEM Models A/W For the Installer Page 7 A llow 6 “Clearance for Air Circulation A proper installation locates the ice machine indoors, but in a place where the heat and noise it produces are not objectionable. Air cooled machines discharge hot air out the back and must have a minimum of 6 inches of clearance behind the ice machine. Space for main[...]

  • Seite 14

    GEM Models A/W For the Plumber Page 8 Water Inlet: ● Air Cooled Models: The recommended water supply is clean, cold water. Use 3/8 inch O.D. copper tubing, connect to the 3/8 inch male flare at the back of the cabinet. Install a hand valve near the machine to control the water supply. ● Water Cooled Models: A separate 3/8 inch O.D. copper line [...]

  • Seite 15

    GEM Models A/W For the Electrician Page 9 Electrical Connections: Check the ice machine nameplate (located on the back panel) for the voltage requirements, and minimum circuit ampacity. The ice machine requires a solid chassis to earth ground. Connect the ice machine to its own electrical circuit so it is individually fused. Voltage variation must [...]

  • Seite 16

    GEM Models A/W For the Installer Page 10 Final Check List: _______ 1. Is the ice machine installed indoors in a location where the air and water temperatures are controlled and where they do not exceed the design limitations? _____2. Is there an electrical service disconnect within sight of the installed machine? _____3. Has the voltage been checke[...]

  • Seite 17

    GEM Models A/W Start Up Page 11 Pre-Start Inspection: 1. Remove the front and side service panels. 2. Check that any shipping blocks have been removed. 3. Inspect the interior of the ice machine for loose screws or wires. 4. Check that no refrigerant lines are rubbing each other. 5. Check that t he fan blades turn freely (Air Cooled). 6. Check that[...]

  • Seite 18

    GEM Models A/W Component Description Page 12 ● Control Box: Contains the electrical controls that operate the machine. ● High Pressure Cut Out Switch: An auto-reset switch sensing the high side refrigeration pressure. It will shut the machine off if the discharge pressure e xceeds 450 psig. ● Low Pressure Cut Out Switch: An auto-reset switch [...]

  • Seite 19

    GEM Models A/W Component Description Page 13 ● Contactor: A definite purpose contactor connecting the compressor and the fan motor to the po wer supply. ● Circuit Board: Controls the operation of the ice machine using input from the sensors and pressure controls. Switches loads on and off thru relays. (Reference Photo Below) ● Potential Relay[...]

  • Seite 20

    GEM Models A/W Component Description Page 14 ● Evaporator: A refrigerated vertical tube filled with water and containing a water seal and auger. ● Auger: A solid stainless steel double spiral auger, it pushes the ice crystals up to the top of the evaporator. ● Water Seal: A two part “face” seal, the top half rotating with the auger, the b[...]

  • Seite 21

    GEM Models A/W Electrical Sequence Page 15 Electrical Sequence: There are 7 indicator lights on the control board: ● WTR-OK: (Water OK) Green . Normal=Glowing. Glow when there is water in the reservoir. ● PWR-OK: (Power OK) Green . Normal=Glowing. Glows when the power board has power and is functional. ● Service: Red . Normally Off. ● Freez[...]

  • Seite 22

    GEM Models A/W Operation: Water Page 16 Water enters the machine through the 3/8 inch male flare at the rear of the cabinet, goes to the water reservoir which it enters through the float valve. The water then goes out the botto m of the reservoir tank to the bottom of the evaporator. Reservoir overflow or ev aporator condensation is routed to the d[...]

  • Seite 23

    GEM Models A/W Operation: Performance Page 17 Beginning at the compressor, the refrigerant is compressed into a high temperature gas. The discharge line directs this gas to the condenser. At the condenser (air or water cooled) the gas is cooled by either air or water and then it condenses into a liquid. This high pressure liquid then goes through t[...]

  • Seite 24

    GEM Models A/W Sanitizing and Cleaning Page 18 It is the USER’S RESPONSIBILITY to keep the ice machine and ice storage bin in a sanitary condition. Without human intervention, sanitation will not be maintained. Ice machines also require occa sional cleaning of their water systems with a specifically designed chemical. That chemical dissolves mine[...]

  • Seite 25

    GEM Models A/W Bearing Maintenance Page 19 Bearing Maintenance: The bearing in the breaker should also be checked at least two (2) times per year. Switch the machine OFF and check the bearing. 1. Remove the chute cover. 2. Unscrew the ice sweep 3. Removing the water shed and unscrewing the breaker cover. Note: Left Hand Threads 5. Inspect the beari[...]

  • Seite 26

    GEM Models A/W Sensor Maintenance Page 20 Slide Bin Controls to Remove Bin Control Sensor: The bin control uses devices that se nse light, therefore they must be kept clean enough so that they can “see”. At least twice a year, remove the bin control sensors from the base of the chute, and wipe the inside clean, as illustrated. Water Sensor: The[...]

  • Seite 27

    GEM Models A/W Maintenance: Air Cooled Page 21 Clean the air cooled condenser: Air flow on this model is from front to back, so the inside of the ice mach ine will have to be available to clean the air cooled condenser. Use a vacuum cleaner or coil cleaner if needed. DO NOT use a wire brush. ● Disconnect electrical power , and remove the air filt[...]

  • Seite 28

    GEM Models A/W Auger Maintenance Page 22 Auger: In some areas, the water supply to the ice machine will contain a high concentration of minerals, and that will result in an evaporator and auger becoming co ated with these minerals, requiring a more frequent removal than twice per year. If in doubt about the condition of the evaporator and auger, th[...]

  • Seite 29

    GEM Models A/W Service Diagnosis Page 23 Symptom Possible Cause Probable Correction No ice is made nothing operates. •Unit off due to no power •Restore Power •Unit off due to master switch in OFF •Switch master Switch to ON position •Unit off due to low water level •Check water supply, filter s t r a i n e r , f l o a t v a l v e . C o [...]

  • Seite 30

    GEM Models A/W Service Diagnosis Page 24 Symptom Possible Cause Probable Correction Unit makes ice, but very slowly •High dischar ge pressure beca use •Clean filter and condenser. of a dirty condenser. •Low capacity because the auger and •Clean the water system. evaporator are coated with mineral s c a l e . •Low suction pressure due to l[...]

  • Seite 31

    GEM Models A/W Control System Diagnostics Page 25 The Control System consists of: ● Control Board ● Water Sensors ● Ice Sensors ● High Pressure Cut Out ● Low Pressure Cut Out If the unit is OFF , check the control board: 1. Is the Power OK light on? If not check power to the unit. If it has power, and the Power OK light is not on, check t[...]

  • Seite 32

    GEM Models A/W R&R- Water Reservoir, Bin Control Page 26 Water Reservoir: 1. Disconnect electrical power supply. 2. Shut off water supply to the ice maker. 3. Remove the front panel. 4. Disconnect water inlet tube from reservoir inlet fitting. 5. To remove float valve, push in “locking tabs” as shown and pull float up. Note: The plunger/sea[...]

  • Seite 33

    GEM Models A/W R&R-Bearing and Breaker Page 27 Note : Removal of the auger, water seal, evaporator and gear motor must begin at the top of the assembly. To Remove the Breaker Bearing Assembly: 1. Disconnect electrical power. 2. Remove panels. 3. Push back bail clamp and remove ice chute cover. 4. Unscrew and remove ice sweep. 5. Lift up and rem[...]

  • Seite 34

    GEM Models A/W R&R-Auger Page 28 To Remove the Auger: 1. Disconnect electrical power. 2. Turn off the water to the machine. 3. Unclip the evaporator drain hose, pull it down and drain the evaporator into the bin or container. 4. Remove the top panel. 5. Swing bail clip down and remove the ice chute cover. 6. Unscrew ice sweep. 7. Remove ice chu[...]

  • Seite 35

    GEM Models A/W R&R-Water Seal Page 29 To Remove the Water Seal: (Assuming all steps to remove the auger have been performed) 1. The gear motor/evaporator assembly will have to be exposed. 2. Remove the four (4) hex head cap screws holding the evaporator to the gear motor assembly. Lift the evaporator up and off the gear motor. 3. Remove the sna[...]

  • Seite 36

    GEM Models A/W R&R-Evaporator Page 30 To Replace the Evaporator: (Assuming all steps for removal of the thrust be aring, breaker, auger and water seal have been performed). 1. Recover the refrigerant from the ice machine. 2. Unsweat the refrigerant connections: a. At the thermostatic expansion valve outlet. Evaporator Auger Ice Chute Ice Swee p[...]

  • Seite 37

    GEM Models A/W R&R-Gear Motor To Check the Gear Motor: 1. Remove wires from terminals 1 and 2 2. Use an ohmeter to check for continuity. If there is none, replace only the motor. If there is continuity but the motor will not start, check the motor’s start switch. 3. Remove motor end bell or motor stator. With ohmmeter wires attached to 1 and [...]

  • Seite 38

    GEM Models A/W R&R-Fan Blade and Motor Page 32 To Remove the Condenser Fan Motor Assembly: (GEM0956 Shown) 1. Disconnect electrical power to the ice machine 2. Remove top panel and the service panels. 3. Unplug the fan motor wire leadsfrom the fan motors. 4. Remove the two (2)head bolt from the top end of the fan motor assembly. (Fig 1) 5. Lift[...]

  • Seite 39

    GEM Models A/W Refrigeration System Service Page 33 Refrigeration Service: General: This ice machine uses R404A refrigerant and polyolester oil. Do NOT use mineral oil in this refrigeration system. ● When the refrigeration system is serviced, a special liquid line drier is re quired. It is included with replacement compressor. ● R404A is not co[...]

  • Seite 40

    GEM Models A/W Wiring Diagram Page 34 Wiring Diagram GEM0650 A/W[...]

  • Seite 41

    GEM Models A/W Wiring Diagram Page 35 Wiring Diagram GEM0956 A/W, GEM1256A/W[...]

  • Seite 42

    GEM Models A/W Wiring Diagram Page 36 Wiring Diagram GEM0655 A/W, GEM0955 A/W[...]

  • Seite 43

    GEM Models A/W Wiring Diagram Page 37 Wiring Diagram GEM1856 Air[...]

  • Seite 44

    GEM Models A/W Wiring Diagram Page 38 Wiring Diagram GEM1855 Air[...]

  • Seite 45

    GEM Models A/W Service History Page 39 What to Do Before Calling for Service: ● Check the water supply to the ice machine. The ice machine is design ed to shut off if there is no water to it. Check the water filters if there are any. ● Check the power supply to the ice machine. Reset the breaker if it is tripped. ● If both water and power hav[...]