I-O Display Systems Basic I/O Product Bedienungsanleitung

[...]

Basic I/O Product Family NOTICE: This document contains two separate users m anuals. The first section should be used for the BIO4, BIO8, and BIO16 products. The second section should be used for the BIO4AD, BIO8AD, and the BIO16AD products. If you find that you have any questions with the setup or installation of any duTec product please feel free[...]

[...]

Vol.1 Table of Contents -i- T h e B a s i c I / O ........................................................... 1 - 1 ANALOG INPUTS .............................................. 1 - 2 D I G I T A L I N P U T S ............................................... 1 - 4 D I G I T A L O U T P U T S : ............................................ 1 - 5 SYSTEM[...]

Vol. 1 Table of Contents -ii- C o m m u n i c a t i o n v e r i f i c a t i o n ............................................... 2 - 1 8 H a r d w a r e e r r o r c o d e s .................................................... 2 - 1 9 Hardware watchdog ..................................................... 2 - 1 9 S e n s o r / A c t u a t o r I / O w[...]

The Basic I/O 1 1-1(Vol.1) THE BASIC I/O: BASIC I/Os are a family of small, industria l grade, remote data acquisition and control systems which exchange data with a Host computer via a serial comm unications link. Controlled by a wide range of software running on a Host computer, Basic I/Os are located near the sensors and actuators. The serial li[...]

The Basic I/O 1 1-2(Vol.1) A notable feature of the BASIC I/O is its ability to gather data and perform ranging and statistical operations on raw data before it is se nt to the Host. The Host can thus spend less time manipulating data and more time gather ing it. The following sections discuss the different signals the BASIC I/O can handle. ANALOG [...]

The Basic I/O 1 1-3(Vol.1) ANALOG OUTPUTS: Analog output modules are 100% isolated. These self-sourcing m odules provide the voltage or current necessary to drive standard instrument ation loads. All are updated every 10 Ms, or 100 times per second. Analog output instruction types are: Level Value Can set output levels, as a fraction of the module?[...]

The Basic I/O 1 1-4(Vol.1) DIGITAL INPUTS: Digital input modules detect the presence or absence of a field signal. Module types vary from AC to dry contact sense. Because the industry standard modules are optically isolated, the response time performance of digital input instructions can be limited by the delay in the input modules themselves. Some[...]

The Basic I/O 1 1-5(Vol.1) DIGITAL OUTPUTS: Digital output modules, commonly referred to as so lid state relays, control external AC or DC power sources. A dry-contact (mechanical relay) with very low contact resistance is also available. Digital output instruction types are: Set outputs Can set individual or multiple outputs On or Off. Pulse Gener[...]

The Basic I/O 1 1-6(Vol.1) SYSTEM THROUGHPUT: Input data throughput is the time from beginning of the first character of an input instruction to the end of the last character of the response. The processing time of the Host computer will affect the effective throughput. Output Execution throughput is the time from th e beginning of the first charac[...]

The Basic I/O 1 1-7(Vol.1) It should be noted that the values in th e preceding throughput tables and the following equations reflect only the communications overhead and inherent processing delay of the BASIC I/O equipment. In practice, a significant amount of overhead will be devoted to other processing tasks such as screen updates, Data logging,[...]

The Basic I/O 1 1-8(Vol.1) COMMUNICATION PROTOCOL: The BASIC I/O Communication Protocol is 100% comp atible with the Opto-22 Optomux™ protocol. This ASCII printable serial protoc ol uses a “speak-onl y-when-spoken-to” format where only the host can initiate an information exchange. Each BASIC I/O unit installed in a network has a unique addre[...]

The Basic I/O 1 1-9(Vol.1) Available I/O Modules ANALOG INPUTS, 12 BIT ANALOG OUTPUTS, 12 BIT Frequency Voltage IIF10K-B Input 300Hz -10KHz OV1 Output 0-1V, self-sourcing IF2.5K-L Input 0-2.5KHz OV5 Out put 0-5V, self-sourcing IF5K-l Input 0-5KHz OV10 Out put 0-10V, self-sourcing IF10K-L Input 0-10KHz Voltage Current IV25M Input 0-25m V OI420 Outpu[...]

The Basic I/O 1 1-10(Vol.1) DIAGNOSTICS: To confirm internal operations and communications link integrity, a set of built-in diagnostics test key system functions each time power is applied. Diagnostics reduce both installation debugging and operation troubleshooting. A hardware watchdog timer insures safe shutdown in the event of processor or soft[...]

The Basic I/O 1 1-11(Vol.1) PRODUCT TEST Every BASIC I/O is burned-in at 70 °C while operating in a network for a period of 24 hours prior to shipment. Every analog I/O module is operated and tested while it’s ambient operating temperature is cycled over the specified operating range of 0°C to 60°C for a period of 24 hours. BASIC I/O Models: B[...]

The Basic I/O 1 1-12(Vol.1) NOTES[...]

Setup & Installation 2 2-1(Vol.1) MOUNTING: BASIC I/Os come in 4, 8, and 16 channel versions . Figure 2-1 below shows the footprint of each BASIC I/O . Using corner holes, the unit can be mounted with 4- #6 or #8 round head or pan head screws. The BIO16 version has two additional mounting holes located near the center of the board as well. Hole[...]

Setup & Installation 2 2-2(Vol.1) POWER WIRING: Power connections are made at the 2 positi on terminal block located on the module board marked +5V and GND No. 8 captive wire clam ps accept 10-16 AWG wire or spade lugs. +5V GND Power wiring conventions: + of the power source to the +5V terminal - of the power source to the terminal marked GND P[...]

Setup & Installation 2 2-3(Vol.1) COMMUNICATING WITH THE BASIC I/O: The BASIC I/O is designed to serve as an intelligent I/O front end for a Host computer (Typically a P.C.). The host and BASIC I/O communicate over a serial link. This interchange is half-duplex in nature; that is to say the host and BASIC I/O will never be transmitting at the e[...]

Setup & Installation 2 2-4(Vol.1) BASIC I/Os can be networked together to obtain up to 4096 I/O points of data. These serial networks can be either multidrop or repeat. Figure 2-3 Multidrop V.S. Repeat networks Multidrop: Multidrop networks can be up to 5000 ft long end-to-end. Each station is passively located on th e network and represents on[...]

Setup & Installation 2 2-5(Vol.1) The serial communications link between a Host computer and a network of BASIC I/O s is made up of either a single (RS-485 half-duplex) or Dual (RS-422 full duplex) shielded twisted pair (s) of wires whose shields are c onnected to a signal common conductor. This communications link should in turn have an ove ra[...]

Setup & Installation 2 2-6(Vol.1) RS-485 Programming: The BASIC I/O will work equally well when conn ected to either RS-422 or RS-485. However special host programming considerati ons may be necessary when implementing an RS-485 network. Unlike RS-422 where both the transmit and Receive signals have their own differential pair of conductors, RS[...]

Setup & Installation 2 2-7(Vol.1) approximate time necessary to transmit the entire instruction before the RS-485 driver is disabled. Since the BASIC I/O can respond very quickly to the instruction, the Host must disable the driver as soon as po ssible in order to receive the BASIC I/O s response. RS-485 communications can be tricky at best and[...]

Setup & Installation 2 2-8(Vol.1) Network load V.S. Noise suppression: In order to improve RS-485 Bus noise immunity , particularly under tri-state conditions, a pair of “Network Bias Resistors” have been installed in each BASIC I/O unit. This design feature has been implemented in order to satisfy the majority of our customers. If it is ne[...]

Setup & Installation 2 2-9(Vol.1) RS-422 HOST TO BASIC I/O: Figure 2-5 RS-422 Host to BASIC I/O wiring Figure 2-5 shows two individually shielded twis ted pairs of AWG 24. Each pair has a ground wire connected to its shield. These drain wires are then connected to the signal grounds at each unit. A Separate shield encases the entire cable. The [...]

Setup & Installation 2 2-10(Vol.1) BASIC I/O TO BASIC I/O RS -422 MULTIDROP OR REPEATER Figure 2-6 RS-422 BASIC I/O- To-BASIC I/O multidrop Figure 2-6 shows two individually shielded twis ted pairs of AWG24. Each pair has a drain wire connected to its shield. These drain wires are then connected to the signal grounds at each unit. A separate sh[...]

Setup & Installation 2 2-11(Vol.1) RS-485 Host to BASIC I/O: Figure 2-7 RS-485 To-BASIC I/O Figure 2-7 shows one individually shielded twiste d pair of AWG 24. Each pair has a drain wire connected to its shield. These drain wires are then connected to the signal grounds at each unit. A separate shield encases the entire cable. The drain wire fo[...]

Setup & Installation 2 2-12(Vol.1) BASIC I/O to BASIC I/O RS-485 (Multidrop only): Figure 2-8 RS-485 BASIC I/O to BASIC I/O Multidrop Figure 2.8 shows one individually shielded twis ted pair of AWG 24. Each pair has a ground wire connected to its shield. These drain wires are then connected to the signal grounds at each unit. A Separate shield [...]

Setup & Installation 2 2-13(Vol.1) BASIC I/O setup: BASIC I/O setup is accomplished with a sequentia l display and pushbutton. Below is a diagram of the location of these components.: Figure 2-9 BASIC I/O Connectors, S witches and Indicators . Unit type (digital or analog), Unit address, baud rate, and 2 or 4 pass protocols are all pushbutton c[...]

Setup & Installation 2 2-14(Vol.1) Analog/ Digital: The BASIC I/O system must be configured to accept either Analog or Digital I/O modules. The current I/O type is displayed on the sequen tial display and is indicated by the character following the “U”. The unit will display a”1" if the unit is configured as digital and a”2" i[...]

Setup & Installation 2 2-15(Vol.1) Protocol Handshake Types: Two protocol handshake types ar e available, 2 pass and 4 pass. 2 Pass: The host transmits an instruction to a BASIC I/O . If the instruction is correctly received (i.e. valid address, instruction type and correct checksum) the BASIC I/O executes the instruction and returns the letter[...]

Setup & Installation 2 2-16(Vol.1) Network Ty pe Switch: Based upon the selected network configuration, each BASIC I/O must be setup before communications can begin. This is done with the network sw itches shown below. The three basic communication connections for individual BASIC I/O s are: L1 Repeater Used in RS-422 networks to extend range t[...]

Setup & Installation 2 2-17(Vol.1) Setup via Pushbutton: The pushbutton, located on the logic board (see figure 2-9) is used to configure the unit address, baudrate, and network pass type. During the diagnostic test period following the application of power, the sequential display shows “GO GO GO GO GO / “ Pumping the pushbutton once while [...]

Setup & Installation 2 2-18(Vol.1) Communication verification: Network Debugging: Most startup problems are related to the communi cation link. The installer is urged, after both the communications wiring and configuration ha ve been completed, to test the network before installing I/O modules. To test the serial communications link, the hos t [...]

Setup & Installation 2 2-19(Vol.1) Hardware error codes : When the BASIC I/O is initially powered up, it goes through an internal self test. If any of the self-diagnostics fail, the unit will report an appropriate error code on the sequential display and halt. Error Code 3 If a solid 3 appears in the sequential display, recycle power without to[...]

Setup & Installation 2 2-20(Vol.1) Analog Inputs: Note: analog modules normally run hot to the touch. Correct polarity connections are essential to proper operation of all the analog inputs. Connections to terminals marked with a + must be m ore positive than the terminals marked with a -. Thermocouples and RTDs are connected directly to module[...]

Setup & Installation 2 2-21(Vol.1) Figure 2-11 Analog Voltage and Current input Wiring Figure 2-12 Temperatur e Input Wiring[...]

Setup & Installation 2 2-22(Vol.1) Analog output s : Modules should NEVER be installed or re moved while power is applied to the BASIC I/O . Following insertion in their respective sockets, modules should b secu red with their captive screw. Correct polarity is essential to proper operation. Note: Analog modules run hot to the touch. Both volta[...]

Setup & Installation 2 2-23(Vol.1) Digital Inputs: Modules should never be installed while power is applied to the BASIC I/O . With the exception of IDC5S digital input modul es, input sensing current comes from a source external to the BASIC I/O . IDC5S input modules provide their own current for sensing contact closures. They can be DESTROYED[...]

Setup & Installation 2 2-24(Vol.1) Digital Outputs: Modules should NEVER be installed or removed wh ile power is applied to the BASIC I/O . The power for ODC5, ODC5A, OAC5, and OAC5A digital output modules comes from a source external to the BASIC I/O . Because they contain a protective reverse diode, the ODC5 and ODC5A output modules are polar[...]

Vol.1 Index 2 P a s s .......................................................... 2 - 1 5 , 2 - 1 7 4 P a s s ................................................................ 2 - 1 5 A d d r e s s .......................................................... 1 - 8 , 2 - 1 7 A d d r e s s e s .............................................................[...]

[...]

BASIC I/O AD Nov. 24, 2004 Copyright: Copyright 1995- duTec Inc. All rights reserved. However any part of this document m ay be reproduced, provided that DuTec Inc. is cited as the source. The contents of this manual and the specifications herein m ay change without notice. Trademarks The DuTec logo, and the BASIC I/O AD are trademarks of DuTec Inc[...]

Vol 2 Table of Contents O v e r v i e w .............................................................. 1 - 1 C a p a c i t y .......................................................... 1 - 1 I/O signal compatibility .............................................. 1 - 2 Diagnostics ........................................................ 1 - 2 Communi[...]

Vol 2 Table of Contents RS-485 Host to BASIC I/O AD ....................................... 2 - 1 1 B A S I C I / O A D T O B A S I C I / O A D R S - 4 2 2 ............................. 2 - 1 2 B A S I C I / O A D t o B A S I C I / O A D R S - 4 8 5 .............................. 2 - 1 3 Installing the I/O modules ..................................[...]

Introduction 1 1-1(Vol.2) Overview BASIC I/O AD s are a family of small, industrial grad e, remote data acquisition and control systems which exchange data with a Host computer via a serial comm unications link. Controlled by a wide range of software running on a Host computer, BASIC I/O ADs are located near the sensors and actuators. The serial li[...]

Introduction 1 1-2(Vol.2) I/O signal compatibility : BASIC I/O ADs use duTec I/O modules to match signa l requirements exactly. With a direct interface to sensors, no external signal conditioning is required. Furthermore, all duTec modules feature total electrical isolation, bot h module to logic and module to module. Analog modules are available t[...]

Introduction 1 1-3(Vol.2) Protocol Compatibility : The BASIC I/O AD instruction set core complies 100% with that of the OPTO- 22 Optomux ™ . With this ASCII character , speak-only-when-spoken-to protocol, a Host transmits inquiry requests to the BASIC I/O AD to determine the status of its various process inputs. Similarly, the software in the Hos[...]

Introduction 1 1-4(Vol.2) Available I/O functionality: Analog Input Functions Input value Determines signal levels, with 12 bits resolution 1 Offsets Input values can be software offset, with 12 bits resolution, over the module’s specified range. Gain/ Slope The amplitude of input values can be software multiplied by factors ranging from 0.25 to [...]

Introduction 1 1-5(Vol.2) Digital inputs Read Read the on or off of all inputs Pulse widths The duration of a single or total on/off time of consecutive pulses can be resolved to the nearest 0.00 seconds for a max total of 10.9 minutes, or 46.6 hours with multiplied resolution. Positive or negative edges initia te measurements. The time scale can b[...]

Introduction 1 1-6(Vol.2) Squarewave Can generate squarewaves w ith programmable On and Off periods. On and Off periods ha ve a base range from 0.01 to 2.56 seconds. Resolution can be further multiplied by a factor of 1-256 on a system wide basis. Re-triggering is available. Pulse Generator Can generate 1-65,535, 50% duty cycle pulses whose equal o[...]

Introduction 1 1-7(Vol.2) Specifications Network Communications: duTec supports two standards for transmitting seri alized I/O data between the host computer and the BASIC I/O ADs at baud rates to 38,400. Maximum Distanc e Serial Link Feet Meters RS-422 /485 5,000 1,524 Physical Characteristics: Power Supply 5Vdc@<5A Environment Temperature 0-60[...]

Introduction 1 1-8(Vol.2) Available I/O Modules ANALOG INPUTS, 12 BIT ANALOG OUTPUTS, 12 BIT Frequency Voltage I F10K-B Input 300Hz-10KHz OV1 Output 0-1V, self-sourcing IF2.5K-L Input 0-2.5KHz OV5 Out put 0-5V, self-sourcing IF5K-l Input 0-5KHz OV10 Out put 0-10V, self-sourcing IF10K-L Input 0-10KHz Current Voltage OI420 Output 4-20mA, self-sourcin[...]

Installation 2 2-1(Vol.2) I nstallation Mounting: BASIC I/O ADs come in 4, 8, and 16 channel versions . Figure 2-1 below shows the footprint of each Basic I/OAD. Using corner holes, the unit can be mounted with 4- #6 or #8 round head or pan head screws. The BIO16 version has two additional mounting holes located near the center of the board as well[...]

Installation 2 2-2(Vol.2) Power Wiring: Power connections are made at the 2 positi on terminal block located on the module board marked +5V and GND No. 8 captive wire clam ps accept 10-16 AWG wire or spade lugs. Power wiring conventions: + of the power source to the terminal marked +5V - of the power source to the terminal marked GND Power requirem[...]

Installation 2 2-3(Vol.2) Designing the Network In order for the BASIC I/O AD to share its data with the hos t computer, it must be linked via a serial connection. This link can be hard-wired using an RS-422 dual twisted pair or an RS- 485 single twisted pair connection where the wire run between devices is less than 5000 feet. In any event, the ap[...]

Installation 2 2-4(Vol.2) RS-422: Advantages: Easier to implement in software since host driver need not be controlled. Can be either Multidrop or Repeat. No turn-around delay required. Disadvantages: Requires five conductor wire instead of three. RS-485: Advantages: Needs only 3 wire conductor. Disadvantages: Host 485 driver control must be impl e[...]

Installation 2 2-5(Vol.2) RS-485 Programming : The BASIC I/O AD will work equally well when connect ed as RS-422 or RS-485. However special host programming considerations may be necessary when implementing an RS-485 network. Unlike RS-422 where both the transmit and Receive signals have their own differential pair of conductors, RS-485 utilizes on[...]

Installation 2 2-6(Vol.2) This interaction is heavily dependant on asynch ronous timing. Usually, the Host software has no real means of determining that the instruction has been completely sent. This means that the program must calculate the approximate tim e necessary to transmit the entire instruction before the RS-485 driver is disabled. Since [...]

Installation 2 2-7(Vol.2) Network load V.S. Noise suppression: In order to improve RS-485 Bus noise immunity , particularly under tri-state conditions, a pair of “Network Bias Resistors” have been installed in each BASIC I/O AD unit. This design feature has been implemented in order to sa tisfy the majority of our customers. If it is necessary [...]

Installation 2 2-8(Vol.2) Network Ty pe Switches Based upon the selected network configuration, each BASIC I/O AD must be setup before communications can begin. This is done with the network sw itches shown in figure 2-3. Figure 2-3 BASIC I/O AD Connectors, Switches an d Indicators .[...]

Installation 2 2-9(Vol.2) The three basic communication connections for individual BASIC I/O ADs are: Repeat Used in RS-422 networks to extend range to 5000 feet between units. Sequential Display reads L1 Multidrop Used in RS-422 or RS-485 networks. Provides a total network range of 5000 feet. Display reads L2 Last Unit Must be used in RS-422 and R[...]

Installation 2 2-10(Vol.2) Communications Wiring Host to BASIC I/O AD -RS-422: Figure 2-7 RS-422 Host to BASIC I/O AD Figure 2-7 shows two individually shielded twis ted pairs of AWG 24. Each pair has a ground wire connected to its shield. These drain wires are then connected to the signal grounds at each unit. A Separate shield encases the entire [...]

Installation 2 2-11(Vol.2) RS-485 Host to BASIC I/O AD: Figure 2-8 RS-485 To-BASIC I/O AD Figure 2-8 shows two individually shielded twis ted pairs of AWG24. Each pair has a drain wire connected to its shield. These drain wires are then connected to the signal grounds at each unit. A separate shield encases the entire cable. The drain wire for the [...]

Installation 2 2-12(Vol.2) BASIC I/O AD TO BASIC I/O AD RS-422 Figure 2-6 RS-422 BASIC I/O AD-To-BASIC I/O AD Figure 2-6 shows one individually shielded twiste d pair of AWG 24. Each pair has a drain wire connected to its shield. These drain wires are then connected to the signal grounds at each unit. A separate shield encases the entire cable. The[...]

Installation 2 2-13(Vol.2) BASIC I/O AD to BASIC I/O AD RS - 485 Figure 2-8 RS-485 BASIC I/O AD to BASIC I/O AD Figure 2.8 shows one individually shielded twis ted pair of AWG 24. Each pair has a ground wire connected to its shield. These drain wires are then connected to the signal grounds at each unit. A Separate shield encases the entire cable. [...]

Installation 2 2-14(Vol.2) Installing the I/O modules: Certain guidelines must be followed when installing I/O modules on the BASIC I/O AD Chassis. In particular the analog modules mu st be grouped separately from the digital modules on each I/O chassis. Using the worksh eets found on the next page, place the desired I/O modules in the indicated po[...]

Installation 2 2-15(Vol.2) Module Wiring Analog Inputs: Modules should NEVER Be installed or removed while power is applied to the BASIC I/O AD . Following insertion in their respective sock ets, modules should be secured with the captive screw. Note: Analog Modules Normally Run hot to the touch Correct polarity connections are essential to proper [...]

Installation 2 2-16(Vol.2) Figure 2-12 Analog Voltage, frequency and Current input Wiring Figure 2-13 Temperatur e Input Wiring[...]

Installation 2 2-17(Vol.2) Analog outputs: Modules should NEVER be installed or removed while power is applied to the BASIC I/O AD. Note: Analog modules run hot to the touch . Both voltage and current output modules pr ovide their own isolated power output. This eliminates the need for external power supp lies and insures electrical isolation betwe[...]

Installation 2 2-18(Vol.2) Digital Inputs: Modules should never be installed while power is applied to the BASIC I/O AD . With the exception of IDC5S digital input modul es, input sensing current fomes from a source external to the BASIC I/O AD . IDC5S input modules provide their own current for sensing contact closures. They can be DESTROYED if an[...]

Installation 2 2-19(Vol.2) Digital Outputs: Modules should NEVER be installed or re moved while power is applied to the BASIC I/O AD . The power for ODC5, ODC5A, OAC5, and OAC5A digital output modules comes from a source external to the BASIC I/O AD. Because they contain a protective reverse diode, the ODC5 and ODC5A output modules are polarity sen[...]

Setup 3 3-1(Vol.2) Chassis Setup Figure 3-17 Connectors, Switches, and I ndicators During the setup phase of a BASIC I/O AD system, the chassis is given specific values for unit address, analog/ digital separator, ne twork baud rate, and protocol pass type. A momentary pushbutton and seven segment display provide access to these parameters. F igure[...]

Setup 3 3-2(Vol.2) Function Abbrev. Function Address Sequential Display Master Unit Control MC 00h (0) UO=00 Master Unit Digital I/O MD 40h (64) U1=40 Master Unit Analog I/O MA 80h (128) U2=80 The OFFSET addressing mode is more convenient to use as only one address setup is required for each network connection. For example changing the master unit [...]

Setup 3 3-3(Vol.2) Baud Rates: Any One of the standard baud rates of 300, 600, 1200, 2400, 4800, 9600, 19200, or 38400 can be used for the serial network communications . The sequential display indicates the letter H followed by the baud rate divided by 100. Basi c I/Os are shipped at 9600 baud; the sequential display indicates H096. Changing the B[...]

Setup 3 3-4(Vol.2) Changing Setup Parameters Via P ushbutton: During setup the user may need to change the un it address, serial link, baud rate, and protocol pass type. The pushbutton located under the rem ovable cover is used to change these parameters. The pushbuton causes the ajacent red LED to flash each time it is pushed. Any changed values a[...]

Setup 3 3-5(Vol.2) The display continues to cycle through this sequence until there is a full cy cle with no changes. The BASIC I/O AD then stores all values in EEPROM for automatic use following the next power cycle. The unit is now in the operational mode a nd the sequential display cycle becomes*: U0=00 U1=40 U2=80 G 8 H012 L3 P2 Address Setup V[...]

Setup 3 3-6(Vol.2) Hardware error codes: When the BASIC I/O AD is initially turned on it goes through internal self testing. If anything is not correct, the appropriate error code will flash on the sequential display. Try cycling power, if that does not resolve the error condition please call duTec technical support at 800-248-1632.[...]

Vol.2 Index Analog Inputs ..................................................... 1 - 8 , 2 - 1 5 A n a l o g o u t p u t s .................................................... 1 - 8 , 2 - 1 7 B a u d r a t e .............................................................. 3 - 3 C a b l i n g c o s t s ..................................................[...]

Vol.2 Index[...]