Deutsch dropdown-ico

Emerson HAS60E-IM-HW Bedienungsanleitung

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72

Zur Seite of

Ähnliche Gebrauchsanleitungen

Richtige Gebrauchsanleitung

Die Vorschriften verpflichten den Verkäufer zur Übertragung der Gebrauchsanleitung Emerson HAS60E-IM-HW an den Erwerber, zusammen mit der Ware. Eine fehlende Anleitung oder falsche Informationen, die dem Verbraucher übertragen werden, bilden eine Grundlage für eine Reklamation aufgrund Unstimmigkeit des Geräts mit dem Vertrag. Rechtsmäßig lässt man das Anfügen einer Gebrauchsanleitung in anderer Form als Papierform zu, was letztens sehr oft genutzt wird, indem man eine grafische oder elektronische Anleitung von Emerson HAS60E-IM-HW, sowie Anleitungsvideos für Nutzer beifügt. Die Bedingung ist, dass ihre Form leserlich und verständlich ist.

Was ist eine Gebrauchsanleitung?

Das Wort kommt vom lateinischen „instructio”, d.h. ordnen. Demnach kann man in der Anleitung Emerson HAS60E-IM-HW die Beschreibung der Etappen der Vorgehensweisen finden. Das Ziel der Anleitung ist die Belehrung, Vereinfachung des Starts, der Nutzung des Geräts oder auch der Ausführung bestimmter Tätigkeiten. Die Anleitung ist eine Sammlung von Informationen über ein Gegenstand/eine Dienstleistung, ein Hinweis.

Leider widmen nicht viele Nutzer ihre Zeit der Gebrauchsanleitung Emerson HAS60E-IM-HW. Eine gute Gebrauchsanleitung erlaubt nicht nur eine Reihe zusätzlicher Funktionen des gekauften Geräts kennenzulernen, sondern hilft dabei viele Fehler zu vermeiden.

Was sollte also eine ideale Gebrauchsanleitung beinhalten?

Die Gebrauchsanleitung Emerson HAS60E-IM-HW sollte vor allem folgendes enthalten:
- Informationen über technische Daten des Geräts Emerson HAS60E-IM-HW
- Den Namen des Produzenten und das Produktionsjahr des Geräts Emerson HAS60E-IM-HW
- Grundsätze der Bedienung, Regulierung und Wartung des Geräts Emerson HAS60E-IM-HW
- Sicherheitszeichen und Zertifikate, die die Übereinstimmung mit entsprechenden Normen bestätigen

Warum lesen wir keine Gebrauchsanleitungen?

Der Grund dafür ist die fehlende Zeit und die Sicherheit, was die bestimmten Funktionen der gekauften Geräte angeht. Leider ist das Anschließen und Starten von Emerson HAS60E-IM-HW zu wenig. Eine Anleitung beinhaltet eine Reihe von Hinweisen bezüglich bestimmter Funktionen, Sicherheitsgrundsätze, Wartungsarten (sogar das, welche Mittel man benutzen sollte), eventueller Fehler von Emerson HAS60E-IM-HW und Lösungsarten für Probleme, die während der Nutzung auftreten könnten. Immerhin kann man in der Gebrauchsanleitung die Kontaktnummer zum Service Emerson finden, wenn die vorgeschlagenen Lösungen nicht wirksam sind. Aktuell erfreuen sich Anleitungen in Form von interessanten Animationen oder Videoanleitungen an Popularität, die den Nutzer besser ansprechen als eine Broschüre. Diese Art von Anleitung gibt garantiert, dass der Nutzer sich das ganze Video anschaut, ohne die spezifizierten und komplizierten technischen Beschreibungen von Emerson HAS60E-IM-HW zu überspringen, wie es bei der Papierform passiert.

Warum sollte man Gebrauchsanleitungen lesen?

In der Gebrauchsanleitung finden wir vor allem die Antwort über den Bau sowie die Möglichkeiten des Geräts Emerson HAS60E-IM-HW, über die Nutzung bestimmter Accessoires und eine Reihe von Informationen, die erlauben, jegliche Funktionen und Bequemlichkeiten zu nutzen.

Nach dem gelungenen Kauf des Geräts, sollte man einige Zeit für das Kennenlernen jedes Teils der Anleitung von Emerson HAS60E-IM-HW widmen. Aktuell sind sie genau vorbereitet oder übersetzt, damit sie nicht nur verständlich für die Nutzer sind, aber auch ihre grundliegende Hilfs-Informations-Funktion erfüllen.

Inhaltsverzeichnis der Gebrauchsanleitungen

  • Seite 1

    ww w .EmersonProcess.com Instruction Manual Chemiluminescence Detector CLD Analyzer Module (combined with NGA 2000 Platform, ML T , CA T 200 or TFID Analyzer) 2 nd Edition 04/2008 Instruction Manual HAS60E-IM-HW 04/2008[...]

  • Seite 2

    CLD Chemiluminescence Detector Instruction Manual HAS60E-IM-HW 04/2008 Emerson Process Management GmbH & Co. OHG Industriestrasse 1 D-63594 Hasselroth Germany T +49 (0) 6055 884-0 F +49 (0) 6055 884-209 Internet: www .EmersonProcess.com ESSENTIAL INSTRUCTIONS READ THIS P AGE BEFORE PROCEEDING! Emerson Process Management (Rosemount Analytical) d[...]

  • Seite 3

    Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD I T able of Contents Emerson Process Management GmbH & Co.OHG T able of Contents PREF ACE ........................................................................................................................ ... P - 1 DEFINITIONS ..........................................................[...]

  • Seite 4

    NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 II T able of Contents Emerson Process Management GmbH & Co.OHG SECTION 2 INST ALLA TION .............................................................................................. 2 - 1 2-1 UNP ACKING .......................................................................................[...]

  • Seite 5

    Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD III T able of Contents Emerson Process Management GmbH & Co.OHG c. Relay Outputs Setup ............................................................................................ 3 - 12 Output number: .........................................................................................[...]

  • Seite 6

    NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 IV T able of Contents Emerson Process Management GmbH & Co.OHG SECTION 6 REPLACEMENT P ARTS ............................................................................... 6 - 1 6-1 MA TRIX .....................................................................................................[...]

  • Seite 7

    Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD P - 1 Preface Emerson Process Management GmbH & Co.OHG PREF ACE The purpose of this manual is to provide information concerning the components, functions, installation and maintenance of the NGA 2000 CLD and the System Accessories of the NGA 2000 System. Some sections may describe equipment[...]

  • Seite 8

    NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 P - 2 Preface Emerson Process Management GmbH & Co.OHG IMPORT ANT SAFETY INSTRUCTIONS WIRING AND INST ALLA TION OF THIS APP ARA TUS The following safety instructions apply specifically to all EU member states. They should be strictly adhered to in order to assure compliance with the Low V o[...]

  • Seite 9

    Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD P - 3 Preface Emerson Process Management GmbH & Co.OHG OPERA TING AND MAINT AINING THIS APP ARA TUS This instrument has left the factor y in compliance with all applicable saf ety regulations. T o maintain this operating condition, the user must strictly follow the instructions and consider[...]

  • Seite 10

    NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 P - 4 Preface Emerson Process Management GmbH & Co.OHG SAFETY SUMMAR Y If this equipment is used in a manner not specified in these instructions, protective systems may be impaired. AUTHORIZED PERSONNEL T o avoid loss of life, personal injury and damage to this equipment and on-site propert[...]

  • Seite 11

    Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD P - 5 Preface Emerson Process Management GmbH & Co.OHG OVERBALANCE HAZARD This analyzer module may tip instrument over if it is pulled out too far and the Platform is not properly supported. W ARNING POSSIBLE EXPLOSION HAZARD This equipment is not designed and should not be used in the anal[...]

  • Seite 12

    NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 P - 6 Preface Emerson Process Management GmbH & Co.OHG INTERNAL UV SOURCE ! Ultraviolet light from the ozone generator can cause permanent eye damage ! Do not look directly at the ultraviolet source ! Use of ultraviolet filtering glases is recommended. W ARNING TOXIC CHEMICAL HAZARD! The op[...]

  • Seite 13

    Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD P - 7 Preface Emerson Process Management GmbH & Co.OHG POWER SUPPL Y V erify the power voltage at site of installation corresponds to the analyzer module´s rated voltage as given on the nameplate label! V erify the safety instruction given by power supply unit manufacturer ! CAUTION The ma[...]

  • Seite 14

    NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 P - 8 Preface Emerson Process Management GmbH & Co.OHG ELECTROST A TIC DISCHARGE Although the electronic parts are reasonable safe to handle, you should be aware of the following consid- erations: Best ESD example is when you walked across a carpet and then touched an electrical grounded me[...]

  • Seite 15

    Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD P - 9 Preface Emerson Process Management GmbH & Co.OHG GENERAL PRECAUTIONS FOR HANDLING AND ST ORING HIGH PRESSURE GAS CYLINDERS Edited from selected paragraphs of the Compressed Gas Association´s „Handbook of Compressed Gases“ published in 1981. Compressed Gas Association 1235 Jeffers[...]

  • Seite 16

    NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 P - 10 Preface Emerson Process Management GmbH & Co.OHG DOCUMENT A TION The following CLD instruction materials are available. Contact Customer Service Center or the local represen- tative to order . HAS60E-IM-HW Instruction Manual NGA 2000 CLD (this document) HAS60E-IM-SW39 Software Manual[...]

  • Seite 17

    Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD P - 11 Preface Emerson Process Management GmbH & Co.OHG GLOSSAR Y OF TERMS Analyzer Module The module that contains all sensor/detector components for development of a Primary V ariable signal; includes all signal conditioning and temperature control circuitry . Backplane The interconnect c[...]

  • Seite 18

    NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 P - 12 Preface Emerson Process Management GmbH & Co.OHG Primary V ariable The measured species concentration value from an Analyzer Module. Secondary V ariable Data placed on the network by a module regarding current status, e.g., sample flow , temperature and pres- sure. Softkeys The five [...]

  • Seite 19

    Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD A - 1 Analyzer System Architecture Emerson Process Management GmbH & Co.OHG ANAL YZER SYSTEM ARCHITECTURE The NGA 2000 CLD is available as a "stand-alone ana- lyzer" or as a "blind" Analyzer Module (AM). The CLD analyzer module can be part of the stand-alone analyzer or [...]

  • Seite 20

    NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 A - 2 Analyzer System Architecture Emerson Process Management GmbH & Co.OHG The modular configurable bi-directional network offers the following options: ❏ Stand-alone analyzers (Single devices) • analyzer modules in a platform including optional inputs and outputs (SIO/DIO). ❏ Simple[...]

  • Seite 21

    Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD A - 3 Analyzer System Architecture Emerson Process Management GmbH & Co.OHG Figure A-3: Example/Possibilities of NGA Analyzer Systems Based on a platform, ML T or TFID analyzer the sche- matic on Figure A-3 illustrates the simplicity of a net- worked system which incorporates AM’ s, such [...]

  • Seite 22

    NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 A - 4 Analyzer System Architecture Emerson Process Management GmbH & Co.OHG T able A-1: Possibilities of NGA 2000 I/O combinations Sy stem unit SIO/DIO-Configuration CLD/FID/H FID analy zer module (AM) : • without front panel, i.e. w ithout control unit ( host) • can be combined with a [...]

  • Seite 23

    Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 1 - 1 Description and Specifications Emerson Process Management GmbH & Co.OHG SECTION 1 DESCRIPTION AND SPECIFICA TIONS 1-1 OVERVIEW This manual describes the Chemiluminescence (CLD) Analyzer Module of Emerson Process Mangement´s NGA 2000 Series of gas analysis components (See Fig- ure 1-2[...]

  • Seite 24

    NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 1 - 2 Description and Specifications Emerson Process Management GmbH & Co.OHG Figure 1-2: Flow Diagram - CLD Analyzer Module with Bypass Flow Sensor T able 1-1: Components depending on Module Configuration Ozone Generator 657719 Air Restrictor 430 cc/min. @ 12 psig 658157 Connector 1/8T - 1[...]

  • Seite 25

    Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 1 - 3 Description and Specifications Emerson Process Management GmbH & Co.OHG Figure 1-3: Flow Diagram - CLD Analyzer Module without Bypass Flow Sensor Ozone Generator 657719 Air Restrictor 430 cc/min. @ 12 psig 658157 Connector 1/8T - 1/8NPT BRS Ozone Air Sample Exhaust Back Pressure Regul[...]

  • Seite 26

    NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 1 - 4 Description and Specifications Emerson Process Management GmbH & Co.OHG Figure 1-4: CLD Analyzer Module - T op View Inlet/Outlet Fittings Fan NO 2 to NO Converter 3/2-way Solenoid V alve Detector Flow Sensor Power Supply Board Flow Balance Needle V alve Signal Board Driver Board Sampl[...]

  • Seite 27

    Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 1 - 5 Description and Specifications Emerson Process Management GmbH & Co.OHG 1-5 SPECIFICA TIONS a. General Measurement Species: ........................ NO, NOx Ranges: .............................................. 0 to 5 ppm through 0 to 10,000 ppm NO, NOx Repeatability: ...............[...]

  • Seite 28

    NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 1 - 6 Description and Specifications Emerson Process Management GmbH & Co.OHG[...]

  • Seite 29

    Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 2 - 1 Installation Emerson Process Management GmbH & Co.OHG SECTION 2 INST ALLA TION 2-1 UNP ACKING If the Chemiluminescence (CLD) Analyzer Module is received as a separate unit, carefully examine the ship- ping carton and contents for signs of damage. Immedi- ately notify the shipping carr[...]

  • Seite 30

    NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 2 - 2 Installation Emerson Process Management GmbH & Co.OHG CAUTION EXTERNALL Y RESTRICT SAMPLE/CALIBRA TION GAS FLOW TO LESS THAN 2,200 cc/min. Damage to internal components may occur if this flow level is exceeded. No restrictor is provided in the sample inlet of this module. For those us[...]

  • Seite 31

    Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 2 - 3 Installation Emerson Process Management GmbH & Co.OHG b. Connections Connect inlet and outlet lines for sample, ozonator air , and exhaust to appropriately labeled fittings on the rear panel (see Figure 2-2) , each of which is a 1/4-inch fer- rule-type compression fitting. Stainless s[...]

  • Seite 32

    NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 2 - 4 Installation Emerson Process Management GmbH & Co.OHG Leak Test The CLD Analyzer Module is completely tested at the factory for gas leakage (leakage rate - 7.5 hPa/min. with He or - 2.5 hPa/min. with N 2 ). The user is responsible for leakage testing at the inlet and outlet fittings o[...]

  • Seite 33

    Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 2 - 5 Installation Emerson Process Management GmbH & Co.OHG Figure 2-4: CLD Wiring Diagram CABLE, FLOW SENSOR 655384 HARNESS, DRIVER POW ER 6552 43 CABLE , DIGITAL I/O 655246 CABLE, ANALOG I/O 903033 CABLE, DIAGNOSTICS 903032-V1 HARNESS, EXPANSION I/O 655249 HARNESS, SIGNAL POW ER 655252 CA[...]

  • Seite 34

    NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 2 - 6 Installation Emerson Process Management GmbH & Co.OHG Figure 2-5: Outline and Mounting Dimensions 4.1 [ 104 ] 4.1 [ 23 ] .9 [ 23 ] .9 [ 33 ] 1.3 Dimensions: INCHES [MM] .5 [13] 17.5 [445] 1.3 [33] 1.1 [28] 6.0 [152] 2.8 [71] .8 [20] [18] .7 .4 [10] 8.2 [208] 8.4 [213] 6.1 [155] 4.1 [1[...]

  • Seite 35

    Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 3 - 1 Operation Emerson Process Management GmbH & Co.OHG SECTION 3 OPERA TION 3-1 OVERVIEW Once the CLD has been correctly assembled and in- stalled, the analyzer is ready for operation. Before operating the system, verify that the Leak Checks have been performed in accordance with Section [...]

  • Seite 36

    NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 3 - 2 Operation Emerson Process Management GmbH & Co.OHG 3-3 PREP ARA TIONS After performing start-up and initialization that is described in Section 3-2, operating variables must be adjusted, i.e. the Analyzer Module is to be calibrated. In the following, analyzer function control and cali[...]

  • Seite 37

    Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 3 - 3 Operation Emerson Process Management GmbH & Co.OHG Figure 3-3: Excerpt of a T est Data Sheet with values that are to be compaired with physical measurements.[...]

  • Seite 38

    NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 3 - 4 Operation Emerson Process Management GmbH & Co.OHG 3-4 CALIBRA TION PROCEDURE The CLD analyzer module may require periodic calibra- tion with known zero and span gases in order to main- tain a desire level of analytical accurancy . It is recom- mended, after initial startup, that the [...]

  • Seite 39

    Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 3 - 5 Operation Emerson Process Management GmbH & Co.OHG Calibration Parameters This menu provides various parameter settings for all calibration performed from Basic or Expert modes. Main (Menu)... Analyzer and I/O expert controls & setup... Analyzer module setup... Calibration paramet[...]

  • Seite 40

    NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 3 - 6 Operation Emerson Process Management GmbH & Co.OHG b. Flow Balance Adjustment: T o adjust the Flow Balance V alve, select: Main (Menu)... Analyzer basic controls (calibration) & setup... Figure 3-8: Basic Controls Menu T o adjust the flow balance, select the measuring range that i[...]

  • Seite 41

    Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 3 - 7 Operation Emerson Process Management GmbH & Co.OHG NOTE: If you are using a span gas that has different concentrations of NO and NO x , measuring value changes when switching between measuring modes NO and NOx, obey the following laws: • Measuring value in NO mode: Concentration of [...]

  • Seite 42

    NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 3 - 8 Operation Emerson Process Management GmbH & Co.OHG 3-5 SYSTEM & NETWORK I/O MODULE CONTROLS (SETUP) - SYSTEM SIO T o adjust SIO functions, select Main (Menu)... Analyzer and I/O, expert controls & setup... System & network I/O module controls... System SIO module... Figure[...]

  • Seite 43

    Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 3 - 9 Operation Emerson Process Management GmbH & Co.OHG Figure 3-14: Signals Menu Signal value for 0% (100%) output: It is possible to set the signal value for 0 % output and for 100% output so as to output only a portion of the entire range. Example: • Range from 0 to 1,000 ppm • 0% v[...]

  • Seite 44

    NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 3 - 10 Operation Emerson Process Management GmbH & Co.OHG Output(s) value on analyzer failure: Choose the desired signal level to cause a failure condi- tion. The choices are: • Acutal • BeginOfRange • EndOfRange • BeginOfRange-10% • BeginOfRange+10% Output number: Choose the outp[...]

  • Seite 45

    Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 3 - 11 Operation Emerson Process Management GmbH & Co.OHG b. Serial interface Setup The submenu "Serial interface Setup" is used to set the parameters for data transfer between the analyzer and external devices. The choices in this menu depend on the configuration of the analyzer [...]

  • Seite 46

    NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 3 - 12 Operation Emerson Process Management GmbH & Co.OHG c. Relay Outputs Setup There are three relays on the SIO board. The contact logic can be set with a jumper on the SIO board to select NO (normally open) or NC (normally closed). Full details of the SIO board are contained in its own [...]

  • Seite 47

    Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 3 - 13 Operation Emerson Process Management GmbH & Co.OHG 3-6 CONVERTER TEMPERA TURE ADJUSTMENT The vitreous carbon converter used in this analyzer mod- ule must be checked periodically to assure that it is work- ing at peak ef ficiency . The efficiency of the converter is typically 95 % to[...]

  • Seite 48

    NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 3 - 14 Operation Emerson Process Management GmbH & Co.OHG 3-7 MEASUREMENT OF CONVERTER EFFICIENCY It is the responsibility of the user to measure efficiency of the NO 2 -to-NO converter during initial startup and there- after at intervals appropriate to the application (normally once a mont[...]

  • Seite 49

    Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 3 - 15 Operation Emerson Process Management GmbH & Co.OHG (b-a) (c-d) (80-85) (80-20) 12. Close valve MV1. The NO concentration should be equal to or greater than the reading in Step 7. This indicates whether the NO contains any NO 2 . 13. Calculate the ef ficiency of the NO converter by su[...]

  • Seite 50

    NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 3 - 16 Operation Emerson Process Management GmbH & Co.OHG d. Replacement of Converter If the subnormal conversion efficiency is real, and not due to measurement error introduced by the test setup, the converter must be replaced. See section 4-6. The usual case of converter failure is destru[...]

  • Seite 51

    Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 3 - 17 Operation Emerson Process Management GmbH & Co.OHG Figure 3-23: Converter T est Setup NO X Mode NO Mode A . TYPICAL TEST SETUP B. TYPICAL TEST RESULTS TO SAM PLE I NLET O F CLD ANALYZE R MODULE NO in AIR ADDED OZONATOR OFF a-b b a c-d c OZONATOR ON N 2 90 80 85 20 0 FLOWMETER FM2 MET[...]

  • Seite 52

    NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 3 - 18 Operation Emerson Process Management GmbH & Co.OHG Figure 3-24: Converter T emperature Adjustment F ina l 2 deg r e e hi g h er adj us tm e nt F ina l 1 deg r e e lo we r ad ju st m en t A bo u t 9 7 % Co nv er t er T em p er a t ur e Co nv er t er Effi ci e ncy[...]

  • Seite 53

    Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 4 - 1 Maintenance and Service Emerson Process Management GmbH & Co.OHG SECTION 4 MAINTENANCE AND SERVICE 4-1 OVERVIEW The CLD Analyzer Module requires very little mainte- nance during normal operation. The gas path system should be leak tested at least twice a year and after maintenance, re[...]

  • Seite 54

    NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 4 - 2 Maintenance and Service Emerson Process Management GmbH & Co.OHG 4-2 FUSES The main power fuse may require replacement. NOTE Before replacing the fuse, remove power to the Analyzer Module. See figure 2- 3 for the location of the main power fuse [T 6A 250 V (6x32 mm)], which protects 2[...]

  • Seite 55

    Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 4 - 3 Maintenance and Service Emerson Process Management GmbH & Co.OHG 4 Optional Bypass Flow Sensor 3 Ground wires from ozonator shown 2 Flow direction of intake fan (shown) is into case. Flow direction of exhaust fan is out of case. 1 Fan guard between fan and EMI filter in on the intake [...]

  • Seite 56

    NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 4 - 4 Maintenance and Service Emerson Process Management GmbH & Co.OHG Figure 4-2: Converter Assembly 4-6 CONVERTER HIGH TEMPERA TURES ! While working at thermostated components inside the Analyzer Modules hot components may be accessible! CAUTION Refer to figure 4-1 and figure 4-2. T o rep[...]

  • Seite 57

    Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 4 - 5 Maintenance and Service Emerson Process Management GmbH & Co.OHG 4-7 DETECTOR DISASSEMBL Y Refer to figure 4-3. a. Reaction Chamber Removal Disconnect the stainless steel tubing lines at the fittings. Remove the (4) nuts holding the Detector Assembly to the chassis. Disconnect the plu[...]

  • Seite 58

    NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 4 - 6 Maintenance and Service Emerson Process Management GmbH & Co.OHG Figure 4-3: Detector Assembly P ho t odiode Ozone Det ec t or M ount i ng Br a c k e t P ho t odiode S oc k e A sse mb l y T hermistor A sse mb l y Reac ti o n C ham ber S app hi r e Windo w Exhaus t Sa m p le O - Ri n g[...]

  • Seite 59

    Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 4 - 7 Maintenance and Service Emerson Process Management GmbH & Co.OHG 4-8 LEAKAGE TEST The gas path system should be leak tested at least twice a year and after maintenance, replacement or repair of gas path parts. a) Required T ools • T est Medium • external Manometer • Swagelok ® [...]

  • Seite 60

    NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 4 - 8 Maintenance and Service Emerson Process Management GmbH & Co.OHG If there is a leakage, then proceed as follows: a) Using Helium (He) for test medium • Supply Analyzer Module with the test medium with a pressure of approx. 2,000 hPa (15 psig). • Look for the leak with a helium lea[...]

  • Seite 61

    Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 5 - 1 T roubleshooting Emerson Process Management GmbH & Co.OHG SECTION 5 TROUBLESHOOTING 5-1 OVERVIEW Liberally cover all fittings, seals, and other possible sources of leakage with a suitable leak test liquid such as SNOOP . Bubbling or foaming indicates leakage. Checking for bubbles will[...]

  • Seite 62

    NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 5 - 2 Troubleshooting Emerson Process Management GmbH & Co.OHG[...]

  • Seite 63

    Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 6 - 1 Replacement Parts Emerson Process Management GmbH & Co.OHG SECTION 6 REPLACEMENT P ARTS 6-1 MA TRIX Each analyzer is configured per the customer sales or- der . T o identify the configuration of an analyzer , locate the analyzer name plate label. The analyzer matrix appears on the ana[...]

  • Seite 64

    NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 6 - 2 Replacement Parts Emerson Process Management GmbH & Co.OHG 6-2 REPLACEMENT P ARTS 658157 Air Restrictor , 430 cc/min. @ 12 psig 655269 Back pressure regulator , Brass/Neoprene, 5 psig 659063 Back pressure regulator , Stainless steel/Viton, 5 psig 660400 Back pressure regulator , Brass[...]

  • Seite 65

    Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 7 - 1 Return of Material Emerson Process Management GmbH & Co.OHG SECTION 7 RETURN OF MA TERIAL 7-1 RETURN OF MA TERIAL If factory repair of defective equipment is required, pro- ceed as follows: 1. Secure a return authorization from a Emerson Processs Management Sales Office or Represen- t[...]

  • Seite 66

    NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 7 - 2 Return of Materials Emerson Process Management GmbH & Co.OHG[...]

  • Seite 67

    Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD L - 1 List of Figures and T ables Emerson Process Management GmbH & Co.OHG LIST OF FIGURES AND TABLES 1 LIST OF FIGURES Figure A-1: From separate analyzers to analyzer system ............................................................... A - 1 Figure A-2: Example of NGA cabling ...........[...]

  • Seite 68

    NGA 2000 CLD Instruction Manual HAS60E-IM-HW June 2007 L - 2 List of Figures and T ables Emerson Process Management GmbH & Co.OHG Figure 3-23: Converter T est Setup ............................................................................................... .... 3 - 17 Figure 3-24: Converter T emperature Adjustment ..........................[...]

  • Seite 69

    NGA 2000 CLD Hardware Instruction Manual HAS60E-IM-HW 04/2008 APPENDIX Declaration of Conformity[...]

  • Seite 70

    [...]

  • Seite 71

    NGA 2000 CLD Hardware Instruction Manual HAS60E-IM-HW 04/2008[...]

  • Seite 72

    Instruction Manual HAS60E-IM-HW 04/2008 NGA 2000 CLD Hardware © Emerson Process Management GmbH & Co. OHG 2007 WORLD HEADQUARTERS ROSEMOUNT ANAL YTICAL EUROPE Emerson Process Management GmbH & Co. OHG Industriestrasse 1 63594 Hasselroth Germany T 49 6055 884 0 F 49 6055 884209 Emerson Process Management Rosemount Analytical Inc. 6565 P Dav[...]