Cornelius FRUITISTA 3 Bedienungsanleitung

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Richtige Gebrauchsanleitung

Die Vorschriften verpflichten den Verkäufer zur Übertragung der Gebrauchsanleitung Cornelius FRUITISTA 3 an den Erwerber, zusammen mit der Ware. Eine fehlende Anleitung oder falsche Informationen, die dem Verbraucher übertragen werden, bilden eine Grundlage für eine Reklamation aufgrund Unstimmigkeit des Geräts mit dem Vertrag. Rechtsmäßig lässt man das Anfügen einer Gebrauchsanleitung in anderer Form als Papierform zu, was letztens sehr oft genutzt wird, indem man eine grafische oder elektronische Anleitung von Cornelius FRUITISTA 3, sowie Anleitungsvideos für Nutzer beifügt. Die Bedingung ist, dass ihre Form leserlich und verständlich ist.

Was ist eine Gebrauchsanleitung?

Das Wort kommt vom lateinischen „instructio”, d.h. ordnen. Demnach kann man in der Anleitung Cornelius FRUITISTA 3 die Beschreibung der Etappen der Vorgehensweisen finden. Das Ziel der Anleitung ist die Belehrung, Vereinfachung des Starts, der Nutzung des Geräts oder auch der Ausführung bestimmter Tätigkeiten. Die Anleitung ist eine Sammlung von Informationen über ein Gegenstand/eine Dienstleistung, ein Hinweis.

Leider widmen nicht viele Nutzer ihre Zeit der Gebrauchsanleitung Cornelius FRUITISTA 3. Eine gute Gebrauchsanleitung erlaubt nicht nur eine Reihe zusätzlicher Funktionen des gekauften Geräts kennenzulernen, sondern hilft dabei viele Fehler zu vermeiden.

Was sollte also eine ideale Gebrauchsanleitung beinhalten?

Die Gebrauchsanleitung Cornelius FRUITISTA 3 sollte vor allem folgendes enthalten:
- Informationen über technische Daten des Geräts Cornelius FRUITISTA 3
- Den Namen des Produzenten und das Produktionsjahr des Geräts Cornelius FRUITISTA 3
- Grundsätze der Bedienung, Regulierung und Wartung des Geräts Cornelius FRUITISTA 3
- Sicherheitszeichen und Zertifikate, die die Übereinstimmung mit entsprechenden Normen bestätigen

Warum lesen wir keine Gebrauchsanleitungen?

Der Grund dafür ist die fehlende Zeit und die Sicherheit, was die bestimmten Funktionen der gekauften Geräte angeht. Leider ist das Anschließen und Starten von Cornelius FRUITISTA 3 zu wenig. Eine Anleitung beinhaltet eine Reihe von Hinweisen bezüglich bestimmter Funktionen, Sicherheitsgrundsätze, Wartungsarten (sogar das, welche Mittel man benutzen sollte), eventueller Fehler von Cornelius FRUITISTA 3 und Lösungsarten für Probleme, die während der Nutzung auftreten könnten. Immerhin kann man in der Gebrauchsanleitung die Kontaktnummer zum Service Cornelius finden, wenn die vorgeschlagenen Lösungen nicht wirksam sind. Aktuell erfreuen sich Anleitungen in Form von interessanten Animationen oder Videoanleitungen an Popularität, die den Nutzer besser ansprechen als eine Broschüre. Diese Art von Anleitung gibt garantiert, dass der Nutzer sich das ganze Video anschaut, ohne die spezifizierten und komplizierten technischen Beschreibungen von Cornelius FRUITISTA 3 zu überspringen, wie es bei der Papierform passiert.

Warum sollte man Gebrauchsanleitungen lesen?

In der Gebrauchsanleitung finden wir vor allem die Antwort über den Bau sowie die Möglichkeiten des Geräts Cornelius FRUITISTA 3, über die Nutzung bestimmter Accessoires und eine Reihe von Informationen, die erlauben, jegliche Funktionen und Bequemlichkeiten zu nutzen.

Nach dem gelungenen Kauf des Geräts, sollte man einige Zeit für das Kennenlernen jedes Teils der Anleitung von Cornelius FRUITISTA 3 widmen. Aktuell sind sie genau vorbereitet oder übersetzt, damit sie nicht nur verständlich für die Nutzer sind, aber auch ihre grundliegende Hilfs-Informations-Funktion erfüllen.

Inhaltsverzeichnis der Gebrauchsanleitungen

  • Seite 1

    FRUITISTA VIPER 3 FLAVOR Service Manual Release Date: Sep t emb e r 9, 201 0 Publication Number: 6213600 41TBSER Revision Date: Dece mber 20, 2011 Revision: B Visit the IMI Cornelius web site at www.corne lius.com for all your Literature needs.[...]

  • Seite 2

    The products, technical information, and instructions co ntained in this manua l are subject to change without notice. These instructions are not intended to cover a ll details or variations of the equipment, nor to provide for every possible contingency in the installation, operation or maintenance of this eq uipment. This manual assumes th at the[...]

  • Seite 3

    Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Manual Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Safety Instructions. . . . . . . . . . . . . . . . . [...]

  • Seite 4

    Setup Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Clock Setup Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Setting the Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Seite 5

    Preventative Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Monthly Maintenance . . . . . . . . . . . . . . . . . . . . .[...]

  • Seite 6

    [...]

  • Seite 7

    Viper Installation Manual © 2010-2011, IMI Cornelius Inc. - 1 - Publication Number: 621360041TBSER INTRODUCTION M ANUAL O VERVIEW The organization of this manual allows th e user to scan quickly to the subject of interest along the lef t side of a pa ge and to read the det ail about the subject or procedure on the rig ht side of the page. The manu[...]

  • Seite 8

    Viper Installation Manual Publication Number: 621360041TBSER - 2 - © 2010-2011, IMI Cornelius Inc. SAFETY INSTRUCTIONS R EAD AND F OLLOW ALL S AFETY I NSTRUCTIONS Safety Over view • Read and follow ALL SAFETY INSTRUCTIONS in this manual an d any warning/caution labels on the unit (dec als, labels or laminated cards) . • Read and underst and AL[...]

  • Seite 9

    Viper Installation Manual © 2010-2011, IMI Cornelius Inc. - 3 - Publication Number: 621360041TBSER without supervision. Y oung children should be su pervised to ensure that they do not play with the appliance. • Keep your unit in proper wor king condition and do not allow unautho r- ized modifications to the unit. Q UALIFIED S ERVICE P ERSONNEL [...]

  • Seite 10

    Viper Installation Manual Publication Number: 621360041TBSER - 4 - © 2010-2011, IMI Cornelius Inc. ! DANGER: CO 2 displaces oxygen. Strict attention MUST be observe d in th e pr ev en tio n of CO 2 gas leaks in the entire CO 2 and sof t drink system. If a CO 2 gas leak is suspected, particula rly in a small area, IMMEDIATELY ventilate the cont ami[...]

  • Seite 11

    Viper Installation Manual © 2010-2011, IMI Cornelius Inc. - 5 - Publication Number: 621360041TBSER Each product formulation has its own pe culiarities regard ing the way the product absorbs carbonation and the wa y it releases carbonation. BRIX Affects Overrun Sugar in carbonated drinks is like anti-freeze in water . The higher the BRIX, the great[...]

  • Seite 12

    Viper Service Manual Publication Number: 621360041TBSER - 6 - © 2010-2011, IMI Cornelius Inc. SYSTEM OVERVIEW I NTRODUCTION The Viper unit consists of the following systems and hardware: Multiple freeze barre ls, each containing an internal scraper bar d riven by an AC motor . A refrigeration syste m and an intelligent, hot gas d efrost system. Th[...]

  • Seite 13

    Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 7 - Publication Number: 621360041TBSER T HEORY OF O PERATION The refrigeration system schematic is show n in Figure 1. It shows the basic con- figuration for the V iper refrigeratio n system. The wiring d iagram of the 3- Barrel V iper unit is sh own in Figure 2. This diagram shows the det ail[...]

  • Seite 14

    Viper Service Manual Publication Number: 621360041TBSER - 8 - © 2010-2011, IMI Cornelius Inc. Figure 2. Fruitista Vipe r 3-Barrel Wiring Diagram[...]

  • Seite 15

    Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 9 - Publication Number: 621360041TBSER An overall schematic of the three deliv ery systems cont ained in the unit are shown in Figure 5. The CO 2 system is on top, the wa te r system is in the middle and the syrup system is at the bottom of the diag ram. The CO 2 system interacts with both the[...]

  • Seite 16

    Viper Service Manual Publication Number: 621360041TBSER - 10 - © 2010-2011, IMI Cornelius Inc. Figure 4. Typi cal Tank CO 2 Connectio n T able 1 provides guidelines for machi ne settings ba sed on general syrup type. Several factors, including sy rup formulation, level of citric acids, etc, will impact settings. These settings are to provide in it[...]

  • Seite 17

    Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 11 - Publication Number: 621360041TBSER Figure 5. 3-Barrel System Schem atic[...]

  • Seite 18

    Viper Service Manual Publication Number: 621360041TBSER - 12 - © 2010-2011, IMI Cornelius Inc. Water System Incoming water flows to a water pressure regulator that is preset to 30 psig. It flows through the water booster pump, to the regulator and through a sold-out switch. Once through the boost pump , the water supp ly is split to each barrel an[...]

  • Seite 19

    Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 13 - Publication Number: 621360041TBSER The control p anel has a structured organi za tion of menus. The outline of this structure is shown in Figure 7. The Maintenance sub- menu is not visible when the security feature is on. The first menu that is displayed after the unit is powered up and s[...]

  • Seite 20

    Viper Service Manual Publication Number: 621360041TBSER - 14 - © 2010-2011, IMI Cornelius Inc. Figure 7. Software Structure Initialization Screens Barrel Statu s (Home Screen) Error Status Unit Data Error Log Clock Setup Event Setup Option Setup Viscosity Setup Brix Setup Motor Setup Barrel Maint. Manual Diag Totals Barrel Data Unit Data Software [...]

  • Seite 21

    Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 15 - Publication Number: 621360041TBSER C ONTROL P ANEL M ENU D ESCRIPTIONS The following section describes the info rm ation displaye d on ea ch contro l p anel menu and the interaction s and settings that are controll ed by that menu. System Menus The system menu structure allows the user to[...]

  • Seite 22

    Viper Service Manual Publication Number: 621360041TBSER - 16 - © 2010-2011, IMI Cornelius Inc. Figure 9. Select Screen When the Select menu is displayed, the Unit Data is highlighted. T o access the Unit Data menu, press the GO button. Re fer to T able 3, the Select menu, for button functions. Unit Data Menu The Unit Data screen , shown in Figur e[...]

  • Seite 23

    Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 17 - Publication Number: 621360041TBSER Error Status Menu The Error S tatus menu, shown in Figure 1 1, displays any current errors con- tained in the Error Messages List. There are three type s of errors that can be gene rated by the system. These error types and a description of th eir meanin[...]

  • Seite 24

    Viper Service Manual Publication Number: 621360041TBSER - 18 - © 2010-2011, IMI Cornelius Inc. Error Log Menu The Error Log screen displays informa tion about any errors generated by the unit, as shown in Figure 12. If no err ors have been detected, the right side of the display is blank. T o view more than one error , press the Up or Down arrows [...]

  • Seite 25

    Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 19 - Publication Number: 621360041TBSER the right side of the display to scroll thr ough the error lo g. Button functions are described in T able 8. Figure 12. Error Log Screen Setup Menu The Setup menu provides the means to change various settings to local preferences, such as time, date an d[...]

  • Seite 26

    Viper Service Manual Publication Number: 621360041TBSER - 20 - © 2010-2011, IMI Cornelius Inc. Clock Setup Menu Select the CLOCK SETUP menu from th e Select menu, shown in Figure 13. This displays the Clock Setu p menu, shown in Figure 14. Button functions ar e described in T able 10. Figure 14. Clock Setup Scre en Setting the Clock Select the CLO[...]

  • Seite 27

    Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 21 - Publication Number: 621360041TBSER Setting Daylight Sav- ings Time Once the date and time are set prope rly , daylight savings time settings can be done. The Dayl ight Savings T ime menu is shown in Figure 15. If daylight savings time is off, pr ess the + button to activate it. The button[...]

  • Seite 28

    Viper Service Manual Publication Number: 621360041TBSER - 22 - © 2010-2011, IMI Cornelius Inc. When the daylight savings settings are complete, press the BACK button to save the settings and return to the Select menu, sh own in Figure 13. Events Setup Menu The Events Setup menu, shown in Figure 16, allo ws th e user to set sleep periods for the un[...]

  • Seite 29

    Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 23 - Publication Number: 621360041TBSER Setting the Sleep and Wakeup Times Sleep and wakeup times ar e set on the Event Setup menu shown in Figure 16. T o set the sleep and wakeup times, pe rform the procedure in T able 16. When the unit goes into a slee p peri od, the barr el automatically d [...]

  • Seite 30

    Viper Service Manual Publication Number: 621360041TBSER - 24 - © 2010-2011, IMI Cornelius Inc. When the defrost lockout se tt ings are complete, pre ss the BACK button to save the settings and return to the Select me nu, shown in Figure 13. Viscosity Setup Menu The viscosity maint ained in the freeze barrels depends on the type of pr oduct being s[...]

  • Seite 31

    Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 25 - Publication Number: 621360041TBSER T o set all barrels in the system to the same viscosity setting, perform St eps 1 through 4 in T able 18 and then pre ss th e AL L button at the botto m of the display while highlighting the viscosity setting you de sire for all the barrels. When the vis[...]

  • Seite 32

    Viper Service Manual Publication Number: 621360041TBSER - 26 - © 2010-2011, IMI Cornelius Inc. Option Setup Menu The Option Setup menu allows the user to set the various options available in the system. These options are listed in T able 20. The Option Setup m enu is shown in Figure 19. The functions of the display butto ns change, depending on th[...]

  • Seite 33

    Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 27 - Publication Number: 621360041TBSER Setti ng the P OS Light ing POS Lighting is controlled by the POS LIGHTING field on the Op tion Setup menu (Figure 19). T o turn off the me rchandiser lighting, press the OF F button while the POS LIGHTING field is highlight ed. T o turn on the merchandi[...]

  • Seite 34

    Viper Service Manual Publication Number: 621360041TBSER - 28 - © 2010-2011, IMI Cornelius Inc. technician, the “Do Not Drink” status indi cators are illuminated on the bar rels when entering the Barrel Maintenance menu. The procedure for purging a barrel is shown in T able 21. The procedure for filling a bar- rel is shown in T able 22. The pro[...]

  • Seite 35

    Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 29 - Publication Number: 621360041TBSER Run the Barrel Motor NOTE: When RUN button is pressed, it changes to a STOP button. Rinsing a Barrel When rinsing a barrel, the Barr el Maintenance menu cannot be use d. The pro- cedure must be done manually , as descri bed in T able 24. Manual Diagnosti[...]

  • Seite 36

    Viper Service Manual Publication Number: 621360041TBSER - 30 - © 2010-2011, IMI Cornelius Inc. Figure 22. Manual Diag nostic Screen The items shown in T able 25 are for the first barrel in the unit only . The list includ es additional components with their related barrel nu mber , i.e. Hot Gas Sol #2, etc. CAUTION: The compressor can suffer damage[...]

  • Seite 37

    Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 31 - Publication Number: 621360041TBSER Figure 23. Tot als Screen BRIX Setup Menu BRIX is important to the quality of the final product. The BR IX menu facilitates the extraction of a sample of product from the unit for BRIX measuremen t. There is an automatic three se cond dispense of product[...]

  • Seite 38

    Viper Service Manual Publication Number: 621360041TBSER - 32 - © 2010-2011, IMI Cornelius Inc. Figure 24. BRIX Setup Scre en Figure 25. Splash Panel Mounting Scr ews 4 Access BRIX menu Press MENU. Then press the SETUP button. 5 Set barrel for BRIX From the Setup screen (Fi gure 13), open the BRIX Setup screen, shown in Figure 24 6 Use the Up and D[...]

  • Seite 39

    Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 33 - Publication Number: 621360041TBSER Figure 26. Product Contro l Valves Figure 27. Flo w Co ntrols with Panel Rem ove d Motor Setup Menu Motor setup is initially done at the facto ry and does not need to be changed unless a barrel moto r or bar rel com p on en ts are replac e d, adju st ed [...]

  • Seite 40

    Viper Service Manual Publication Number: 621360041TBSER - 34 - © 2010-2011, IMI Cornelius Inc. to match the motor type being inst alled. It provides the co rrect tab l e of electrical characteristics from imbedded settings lo cated in non-volatile memo ry . Perform the procedure descri bed in T able 30 to change the motor type setting. Insure that[...]

  • Seite 41

    Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 35 - Publication Number: 621360041TBSER ! CAUTION: Calibration must be performed whe n the product in the barrel is com - pletely liquid. There must not be an y ice on the scraper bla de. System Menu The System menu is use d dur ing pr oductio n to set up the unit. It also allo ws the technici[...]

  • Seite 42

    Viper Service Manual Publication Number: 621360041TBSER - 36 - © 2010-2011, IMI Cornelius Inc. Security System security is located on the System menu. It allows a supervisor or service technician to keep unau thorized pers onnel fro m accessing the Maintenance menu. This feature is activated on the System menu. When security is turned on, users c [...]

  • Seite 43

    Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 37 - Publication Number: 621360041TBSER Figure 30. System Screen When the pre ssure sensors selection is high lighted, pr essing the NONE button removes the pressur e readings from the Unit Da ta screen, shown in Figur e 31. If LOW is selected, only the low pressure read ing is displayed. If H[...]

  • Seite 44

    Viper Service Manual Publication Number: 621360041TBSER - 38 - © 2010-2011, IMI Cornelius Inc. OPERATION M AINTAINING P RODUCT Q UALITY It has been determined that the following fact ors can affect the rate at which pr oduct quality diminishes (as indica ted by a change in pr oduct appearance) . 1. Dispensed Product Throughput 2. Programmed Defros[...]

  • Seite 45

    Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 39 - Publication Number: 621360041TBSER Programmed Defrost Scheduling The control system in the V iper system in cludes a function to automatically defrost product in the barr el at pro gr am m ed inte rv al s based on the viscosity of the product. Programmed defrost s are scheduled frequently[...]

  • Seite 46

    Viper Service Manual Publication Number: 621360041TBSER - 40 - © 2010-2011, IMI Cornelius Inc. S TARTING THE U NIT The following t able, T able 32, describes the basic procedure for st arting the Viper . Refer to the Ope rator ’s Manu al (P/N 621360041TBOPR) for deta ils on operatio n of the Viper unit. Table 32 Step Action Procedure 1. Op en th[...]

  • Seite 47

    Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 41 - Publication Number: 621360041TBSER PREVENTATIVE MAINTENANCE S UMMARY There are no daily maintenance pr ocedures required on the V iper unit oth er than normal cleanup of spills or overspray a nd emptying the drip tray . Normal equip- ment maintenance interval s are listed in T able 33. It[...]

  • Seite 48

    Viper Service Manual Publication Number: 621360041TBSER - 42 - © 2010-2011, IMI Cornelius Inc. M ONTHLY M AINTENANCE A general inspection of the machine for leaks and cleanliness should be done on a weekly basis. Any abnormal conditions sho uld be reported and corr ected when noticed. Cleaning Air Filter The air filter should be cleaned at least o[...]

  • Seite 49

    Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 43 - Publication Number: 621360041TBSER S EMI -A NNUAL M AINTENANCE There are several pro cedures that should be complete d on a semi-annual basis. There procedures h elp to insure proper operation of the system on a long term basis. Refer to T able 33 for a listing of the semi-annual mainte n[...]

  • Seite 50

    Viper Service Manual Publication Number: 621360041TBSER - 44 - © 2010-2011, IMI Cornelius Inc. Servicing Motorman Dispensing Valves NOTE: Dispensing valves with caged o- rings should be serviced (lubri- cated) every six months and o-rings should be replaced once a year. Refer to Figure 33 and perform the procedure in T able 37 to lubricate or chan[...]

  • Seite 51

    Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 45 - Publication Number: 621360041TBSER NOTE: Use Dow-Corning DC-111 ( P/N 321471000) light grade silicone lubricant to lubricate the o-rings. Sanitizing the System The syrup systems should be sanitize d every 180 days by a qualified ser vice technician following the sa nitizer manufacturer’[...]

  • Seite 52

    Viper Service Manual Publication Number: 621360041TBSER - 46 - © 2010-2011, IMI Cornelius Inc. Flushing the System of Syrup After emptying the barrel, the barrel s hould be flushed of product before pro- ceeding with the sanit i zin g proc edure. Perfor m th e pr oc ed ur e in T able 39. Sanitizing the Barrel Sanitize the syrup system and barrel b[...]

  • Seite 53

    Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 47 - Publication Number: 621360041TBSER Flushing the System Flush the wash water from the system by perform ing the procedure in T able 41. ! CAUTION: Flush the system tho roughly, residual sa nitizing solution left in th e system may create a health haza rd. 7. Fill the barrel with sanitizing[...]

  • Seite 54

    Viper Service Manual Publication Number: 621360041TBSER - 48 - © 2010-2011, IMI Cornelius Inc. COMPONENT REPLACEMENT The following are procedu res for servicing the major compon ents of the V iper system. B ARREL M OTOR S EAL R EPLACEMENT The barrel motor seal is typically repl aced during the sem i-annual preven tative maintenance procedure. The [...]

  • Seite 55

    Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 49 - Publication Number: 621360041TBSER Installing a New Seal Perform the proc edure in T able 43, Figure 41 and Figure 42 to replace the bar rel seal with a new seal. When installing a new seal, NEVER use oil or silicon based lubricant s. This can cause the new seal to rot ate and LEAK! Figur[...]

  • Seite 56

    Viper Service Manual Publication Number: 621360041TBSER - 50 - © 2010-2011, IMI Cornelius Inc. Figure 42. Side View of Seal and Spac er on Motor Shaft Motor Seal Leak Test After replacin g th e mo to r se al, it is advi sable to test the seal under pressure before refilling the ba rrel with product. Perform the procedure in T able 44 to ver- ify t[...]

  • Seite 57

    Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 51 - Publication Number: 621360041TBSER Figure 43. Side View of Motor Showi ng Two of the Fou r Mountin g Bolts M OTOR R UN C APACITOR R E PLACEMENT The motor run cap acitors, shown in Figure 44, are moun ted at the rear of the unit between the barrel motors. T o replace a run cap acitor , per[...]

  • Seite 58

    Viper Service Manual Publication Number: 621360041TBSER - 52 - © 2010-2011, IMI Cornelius Inc. W ATER P UMP R EPLACEMENT The water pump is located near the re ar , center of the unit. It is moun ted on a bracket facing the rea r of th e un it. T o replace the pump , perf orm the proc ed u re in T able 47. Figure 45. Rear View of W ater Pump 3 Disc[...]

  • Seite 59

    Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 53 - Publication Number: 621360041TBSER CO 2 P ULSE V ALVE R EPLACEMENT The CO 2 valves, shown in Figure 46, are lo cated near the center of the unit and are mounted on a bracket to the bottom of the chassis. They control the inje ction of CO 2 with the syru p/water combination to provide the [...]

  • Seite 60

    Viper Service Manual Publication Number: 621360041TBSER - 54 - © 2010-2011, IMI Cornelius Inc. S YRUP AND W ATER S HUTOFF S OLENOID R EPLACEMENT The syrup and water shutof f valves and solenoids are mounted on a single bracket, as shown in Figure 48. Perform th e procedure in T able 49 to re place the valves. Figure 48. View of Shutoff Solen oids [...]

  • Seite 61

    Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 55 - Publication Number: 621360041TBSER C ONDENSER F AN M OTOR R EPLACE MENT The fan mo tor is located on the top of the unit, as shown in Fi gure 49. If the motor needs re placement, perfor m the procedure in T able 50 to remove and reinstall a motor . Figure 49. Cond e nser Fan Mounting Nuts[...]

  • Seite 62

    Viper Service Manual Publication Number: 621360041TBSER - 56 - © 2010-2011, IMI Cornelius Inc. H OT G AS S OLENOID R EPLACEMENT The hot gas valves and soleno ids, shown in Figur e 50, are located n ear the cen- ter of the unit on the right and left sides. Whenever a hot gas valve and solenoid is replaced, the dryer sho uld be repl aced at the s am[...]

  • Seite 63

    Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 57 - Publication Number: 621360041TBSER L IQUID L INE S OLENOID R EPLACEMENT The liquid line valves and soleno ids, shown in Figure 51, are located near the center of the unit on the right and lef t sides. Whenever a liquid line valve and solenoid is replaced, the dryer shou ld be replaced at [...]

  • Seite 64

    Viper Service Manual Publication Number: 621360041TBSER - 58 - © 2010-2011, IMI Cornelius Inc. Figure 52. View of Syrup Pressure Switch and Valve W ATER P RESSURE S WITCH R EPLACEMENT The water pressure switch, shown in Figure 53, can be viewed from the rear of the unit. Acc ess to the sw itch is obtained by r emoving the le ft side panel of the u[...]

  • Seite 65

    Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 59 - Publication Number: 621360041TBSER D ISPLAY B OARD R EPLACE MENT When replacing or testing electr onic comp onents, b e sure to wear a static strap that is connecte d to a ch as sis gr ou nd . Th is pr ot ec ts the electro nic com pon en ts from any static char ge while working on the uni[...]

  • Seite 66

    Viper Service Manual Publication Number: 621360041TBSER - 60 - © 2010-2011, IMI Cornelius Inc. C ONTROL B OARD R EPLACEMENT When replacing or testing electr onic comp onents, b e sure to wear a static strap that is connecte d to a ch as sis gro u nd. Th is pr ot ec ts the electronic componen ts from any static charge while wo rking on the unit. Th[...]

  • Seite 67

    Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 61 - Publication Number: 621360041TBSER M OTOR B OARD R EP LACEMENT When replacing or testing electr onic comp onents, b e sure to wear a static strap that is connecte d to a ch as sis gr ou nd . Th is pr ot ec ts the electro nic com pon en ts from any static char ge while working on the unit.[...]

  • Seite 68

    Viper Service Manual Publication Number: 621360041TBSER - 62 - © 2010-2011, IMI Cornelius Inc. TROUBLESHOOTING T ROUBLESHOOTING THE S YSTEM Problem Probable Ca use Remedy Unit will not run. A. Unit not plugged in. B. Circuit breaker . C. No power at L1 or L2 on cont ac- tor . D. Low voltage at T1 or T2. A. Plug in unit. B. Reset/replace circuit br[...]

  • Seite 69

    Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 63 - Publication Number: 621360041TBSER Troubleshooting Product Not Cold Problem Probable Cause Remedy Compressor not Running A. Barrel not in ON mode. B. No voltage to compressor . C. Bad start components. D. Compressor ’s thermal overload protector “open”. E. Open or shorted compressor[...]

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    Viper Service Manual Publication Number: 621360041TBSER - 64 - © 2010-2011, IMI Cornelius Inc.[...]

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