American Water Heater (A)BCG385T500-8N Bedienungsanleitung

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Richtige Gebrauchsanleitung

Die Vorschriften verpflichten den Verkäufer zur Übertragung der Gebrauchsanleitung American Water Heater (A)BCG385T500-8N an den Erwerber, zusammen mit der Ware. Eine fehlende Anleitung oder falsche Informationen, die dem Verbraucher übertragen werden, bilden eine Grundlage für eine Reklamation aufgrund Unstimmigkeit des Geräts mit dem Vertrag. Rechtsmäßig lässt man das Anfügen einer Gebrauchsanleitung in anderer Form als Papierform zu, was letztens sehr oft genutzt wird, indem man eine grafische oder elektronische Anleitung von American Water Heater (A)BCG385T500-8N, sowie Anleitungsvideos für Nutzer beifügt. Die Bedingung ist, dass ihre Form leserlich und verständlich ist.

Was ist eine Gebrauchsanleitung?

Das Wort kommt vom lateinischen „instructio”, d.h. ordnen. Demnach kann man in der Anleitung American Water Heater (A)BCG385T500-8N die Beschreibung der Etappen der Vorgehensweisen finden. Das Ziel der Anleitung ist die Belehrung, Vereinfachung des Starts, der Nutzung des Geräts oder auch der Ausführung bestimmter Tätigkeiten. Die Anleitung ist eine Sammlung von Informationen über ein Gegenstand/eine Dienstleistung, ein Hinweis.

Leider widmen nicht viele Nutzer ihre Zeit der Gebrauchsanleitung American Water Heater (A)BCG385T500-8N. Eine gute Gebrauchsanleitung erlaubt nicht nur eine Reihe zusätzlicher Funktionen des gekauften Geräts kennenzulernen, sondern hilft dabei viele Fehler zu vermeiden.

Was sollte also eine ideale Gebrauchsanleitung beinhalten?

Die Gebrauchsanleitung American Water Heater (A)BCG385T500-8N sollte vor allem folgendes enthalten:
- Informationen über technische Daten des Geräts American Water Heater (A)BCG385T500-8N
- Den Namen des Produzenten und das Produktionsjahr des Geräts American Water Heater (A)BCG385T500-8N
- Grundsätze der Bedienung, Regulierung und Wartung des Geräts American Water Heater (A)BCG385T500-8N
- Sicherheitszeichen und Zertifikate, die die Übereinstimmung mit entsprechenden Normen bestätigen

Warum lesen wir keine Gebrauchsanleitungen?

Der Grund dafür ist die fehlende Zeit und die Sicherheit, was die bestimmten Funktionen der gekauften Geräte angeht. Leider ist das Anschließen und Starten von American Water Heater (A)BCG385T500-8N zu wenig. Eine Anleitung beinhaltet eine Reihe von Hinweisen bezüglich bestimmter Funktionen, Sicherheitsgrundsätze, Wartungsarten (sogar das, welche Mittel man benutzen sollte), eventueller Fehler von American Water Heater (A)BCG385T500-8N und Lösungsarten für Probleme, die während der Nutzung auftreten könnten. Immerhin kann man in der Gebrauchsanleitung die Kontaktnummer zum Service American Water Heater finden, wenn die vorgeschlagenen Lösungen nicht wirksam sind. Aktuell erfreuen sich Anleitungen in Form von interessanten Animationen oder Videoanleitungen an Popularität, die den Nutzer besser ansprechen als eine Broschüre. Diese Art von Anleitung gibt garantiert, dass der Nutzer sich das ganze Video anschaut, ohne die spezifizierten und komplizierten technischen Beschreibungen von American Water Heater (A)BCG385T500-8N zu überspringen, wie es bei der Papierform passiert.

Warum sollte man Gebrauchsanleitungen lesen?

In der Gebrauchsanleitung finden wir vor allem die Antwort über den Bau sowie die Möglichkeiten des Geräts American Water Heater (A)BCG385T500-8N, über die Nutzung bestimmter Accessoires und eine Reihe von Informationen, die erlauben, jegliche Funktionen und Bequemlichkeiten zu nutzen.

Nach dem gelungenen Kauf des Geräts, sollte man einige Zeit für das Kennenlernen jedes Teils der Anleitung von American Water Heater (A)BCG385T500-8N widmen. Aktuell sind sie genau vorbereitet oder übersetzt, damit sie nicht nur verständlich für die Nutzer sind, aber auch ihre grundliegende Hilfs-Informations-Funktion erfüllen.

Inhaltsverzeichnis der Gebrauchsanleitungen

  • Seite 1

    1 Service Handbook PRINTED IN THE U . S .A 0510 318664-000 SERVICING SHOULD ONL Y BE PERFORMED BY A QUALIFIED SER VICE AGENT . COMMERCIAL GAS W A TER HEA TERS INST ALLA TION CONSIDERA TIONS - PRE SERVICE CHECKS - W A TER HEA TER CONSTRUCTION - OPERA TION & SERVICE - TROUBLESHOOTING P.O. Box 1597 Johnson City, TN 37605 INST ALLA TION CONSIDERA T[...]

  • Seite 2

    2 Servicing should only be performed by a Quali fi ed Service Agent INTRODUCTION ............................................................3 Qualifications ........................................................... 3 Service W arning........................................................3 Service Reminder ......................................[...]

  • Seite 3

    3 Servicing should only be performed by a Quali fi ed Service Agent INTRODUCTION INTRODUCTION This Service Manual is designed to be an aid in servicing and troubleshooting American models (A)BCG385T500-8N/8P Series 120/121 commercial water heaters. The instructions and illustrations contained in this service manual will provide you with troublesho[...]

  • Seite 4

    4 Servicing should only be performed by a Quali fi ed Service Agent REQUIREMENTS REQUIREMENTS INSTRUCTION MANUAL Have a copy of the instruction manual that came with the water heater on hand for the model being serviced. Instruction manuals can be obtained at the American W ater Heaters web site (www .americanwaterheater .com) or by calling techni[...]

  • Seite 5

    5 Servicing should only be performed by a Quali fi ed Service Agent INST ALLA TION CONSIDERA TIONS INST ALLA TION CONSIDERA TIONS Installation information given in this service manual IS NOT a complete installation instruction. Installation information covered in this service manual has a limited focus as it applies to servicing. This service manu[...]

  • Seite 6

    6 Servicing should only be performed by a Quali fi ed Service Agent INST ALLA TION CONSIDERA TIONS AIR REQUIREMENTS Carefully review the requirements for combustion and ventilation air in the instruction manual that came with the water heater . Failure to meet these requirements when the water heater is installed or overlooking their importance wh[...]

  • Seite 7

    7 Servicing should only be performed by a Quali fi ed Service Agent INST ALLA TION CONSIDERA TIONS Insufficient Make-up Air , Negative Air Pressure, and Downdrafts A lack of combustion and ventilation air can create a negative ambient air pressure in the installed space. The vent system on one or more gas fired appliances can experience down draft[...]

  • Seite 8

    8 Servicing should only be performed by a Quali fi ed Service Agent INST ALLA TION CONSIDERA TIONS Make-up Air: Direct Communication with Outdoors A fresh supply of make-up air for combustion can be supplied to the water heater through make-up air ducts, which directly communicate with the outdoors. (Not Direct V ent.) T wo openings are required: [...]

  • Seite 9

    9 Servicing should only be performed by a Quali fi ed Service Agent INST ALLA TION CONSIDERA TIONS Contaminated Air Carefully review the warnings concerning contaminated combustion and ventilation air in the instruction manual that came with the water heater . Combustion air that is contaminated can greatly diminish the life span of the water heat[...]

  • Seite 10

    10 Servicing should only be performed by a Quali fi ed Service Agent INST ALLA TION CONSIDERA TIONS T able 2 MINIMUM CLEARANCES T O COMBUSTIBLE SURF ACES “A” - Right Side “B” - Left Side “C” - Back 5” (12.7 cm) 5” (12.7 cm) 5” (12.7 cm) A, B, and C clearances to non-combustible surfaces is “0” inches. A 20” clearance to cov[...]

  • Seite 11

    11 Servicing should only be performed by a Quali fi ed Service Agent INST ALLA TION CONSIDERA TIONS VENTING The (A)BCG385T500-8N/8P water heater is classified by ANSI as a Category I (non- condensing, negative pressure venting) appliance. It is approved for type B vent. The blower (draft inducer) does not pressurize the exhaust. NOTE: This section[...]

  • Seite 12

    12 Servicing should only be performed by a Quali fi ed Service Agent OPERA TION AND SERVICE OPERA TION AND SER VICE SEQUENCE OF OPERA TION 1. Call for heat is activated when temperature sensed from Thermistor Probes falls below the Thermostat setting. 2. Blower (Draft Inducer) is energized. 3. Ignition Control Board verifies that the Blower Prover[...]

  • Seite 13

    13 Servicing should only be performed by a Quali fi ed Service Agent OPERA TION AND SERVICE ELECTRICAL SEQUENCE 1. Switch Power on to unit. 2. Thermostat calls for heat. 3. Ignition Control Board performs diagnostic check on system components. 4. On completion of diagnostics check, the Ignition Control Board energizes the Blower (Draft Inducer). 5[...]

  • Seite 14

    14 Servicing should only be performed by a Quali fi ed Service Agent OPERA TION AND SERVICE WIRING DIAGRAM THERMOST A T IGNITION BOARD UPPER PROBE/ PROBE THERMOPLASTIC OR EQUIV ALENT . MUST BE REPLACED USE ONL Y TYPE 105 C IF ANY OF THE ORIGINAL WIRE AS SUPPLIED BOARD , DIGIT AL THERMOST A T AND CONTROLS. WHEN EQUIPPED WITH WHITE-RODGERS IGNITION [...]

  • Seite 15

    15 Servicing should only be performed by a Quali fi ed Service Agent OPERA TION AND SERVICE OPERA TING SEQUENCE - FLOW CHART Figure 1 1 Po wer On C a ll for Heat S elf diagnos t ic c hec k is perf ormed ( C orrec t s t at e of Bl ow er Prov er S w it c h and EC O i s v erif ied ) ( polari t y , eart h gr ound , and I gni ter pres enc e are v er if[...]

  • Seite 16

    16 Servicing should only be performed by a Quali fi ed Service Agent OPERA TION AND SERVICE GAS CONTROL V AL VE This gas valve is a 24 volt AC combination-step opening valve. It includes two valves assembled in parallel, connected by a wiring harness. Note that the valves have fixed pressure regulation and are not adjustable. However , the manifol[...]

  • Seite 17

    17 Servicing should only be performed by a Quali fi ed Service Agent OPERA TION AND SERVICE Manifold Pressure Adjustment The main gas regulators are found beneath the silver or black cap screws. (Natural Gas valves have silver caps; Propane valves have a black caps). Remove the caps to access the outlet (manifold) pressure adjustment screw . IMPOR[...]

  • Seite 18

    18 Servicing should only be performed by a Quali fi ed Service Agent OPERA TION AND SERVICE GAS CONTROL V AL VE/BURNER AREA VIEW Honeywell Gas Va l v e Main Burner Shield Rollout Shield Radiation Shield Main Burner with Hot Surface Igniter (HSI) mounted Figure 14 T able 3 HOT SURF ACE IGNITER (HSI) V olts AC Nominal 80 V AC Ohms Resistance 1 1.0 -[...]

  • Seite 19

    19 Servicing should only be performed by a Quali fi ed Service Agent OPERA TION AND SERVICE BLOWER PROVER SWITCH - SETTINGS V ent Connection Exhaust/Outlet Blower Prover Switch Blower (Draft Inducer) Optional Hot W ater Outlet Figure 15 T able 4 BLOWER PROVER SWITCH T ABLE Model Pressure Setting to Close Switch (Inches W .C.) (A)BCG385T500-8N/8P -[...]

  • Seite 20

    20 Servicing should only be performed by a Quali fi ed Service Agent OPERA TION AND SERVICE THERMOST A T AND IGNITION CONTROL BOARD VIEW Figure 16[...]

  • Seite 21

    21 Servicing should only be performed by a Quali fi ed Service Agent OPERA TION AND SERVICE WHITE RODGERS INTEGRA TED CONTROL - THERMOST A T Figure 17 WHITE RODGERS IGNITION CONTROL BOARD Figure 18 Display LED Label Display LEDs T o Upper T emp. Probe T o Ignition Control Board T o Lower T emp. Probe Fuse Pin Number Label 120 V AC from Ignition Co[...]

  • Seite 22

    22 Servicing should only be performed by a Quali fi ed Service Agent OPERA TION AND SERVICE PRE-SER VICE CHECKLIST Use the following checklist BEFORE you begin servicing the water heater . 1. Have you removed the cover from the controls? • Did you take notice of the status lights on the upper water heater control? • Did you take notice of the [...]

  • Seite 23

    23 Servicing should only be performed by a Quali fi ed Service Agent TROUBLESHOOTING TROUBLESHOOTING IGNITION CONTROL BOARD: ERROR CODES The White Rodgers ignition control board will display a flashing error code with an LED light located on the upper left corner of the Ignition Control Board (Figure 18) when there is a problem. There is a distinc[...]

  • Seite 24

    24 Servicing should only be performed by a Quali fi ed Service Agent TROUBLESHOOTING 3 FLASHES Blower prover (air pressure) switch failed to close its normally open contacts after blower (draft inducer) was energized. Blower will run indefinitely , waiting for the blower prover switch circuit to close. 1 Check air pressure reading at blower prover[...]

  • Seite 25

    25 Servicing should only be performed by a Quali fi ed Service Agent TROUBLESHOOTING 4 Check molex plug connector between igniter/flame sensor assembly and control board; Also check flame sense (12 pin) plug connection at control board. 8 FLASHES Igniter not sensed and/or water heater not grounded. 1 T est igniter resistance. It should should be 1[...]

  • Seite 26

    26 Servicing should only be performed by a Quali fi ed Service Agent TROUBLESHOOTING INTEGRA TED HEA TER CONTROL: DISPLA Y LIGHTS Power Energy Cut Off Status Call for Heat Reset Status LED ST A TUS INDICA TION ACTION Calling for heat Normal status. No action required. The ECO (Energy Cut-Off) has opened. • Check for excessively hot water (203° [...]

  • Seite 27

    27 Servicing should only be performed by a Quali fi ed Service Agent TROUBLESHOOTING TEST 1: 120 V AC T O HEA TER CHECK Conditions: • No Green Display “Power” LED on. • Plugs are in receptacles. • Supply power breaker is not open. • On/Off heater switch is on. E2 Display LEDs Ignition Control Board Ground 120 V . (E14) From Heater Cont[...]

  • Seite 28

    28 Servicing should only be performed by a Quali fi ed Service Agent TROUBLESHOOTING TEST 2: POLARITY CHECK Conditions: No hot water • Green “Power” LED is on. • T ank is more than 5° F below temperature dial setting. • Red ignition control board diagnostic LED is flashing 6 times between pauses. • Red, diagnostic “Call for Heat” [...]

  • Seite 29

    29 Servicing should only be performed by a Quali fi ed Service Agent TROUBLESHOOTING TEST 3: CONTINUITY CHECK OF HIGH LIMIT (ECO) Conditions: Power On – No Hot W ater • Red, heater control “Call for Heat” LED – on • Red ignition control board diagnostic LED – 4 Flashes • Note LED Flash Code before resetting water heater control. ?[...]

  • Seite 30

    30 Servicing should only be performed by a Quali fi ed Service Agent TROUBLESHOOTING TEST 4: UPPER TEMPERA TURE PROBE CONTINUITY CHECK Conditions: Power On - W ater below temperature set point. • Red, water heater control “Reset Status” LED-OFF • “Call For Heat” LED off. • TEST 4 Upper T emperature probe continuity check Red wire to [...]

  • Seite 31

    31 Servicing should only be performed by a Quali fi ed Service Agent TROUBLESHOOTING TEST 5: CALLING FOR HEA T - NO BLOWER OPERA TION Conditions: Power on • Plugs in Receptacles • Red “ Call for Heat” LED - ON • Blower (Draft Inducer) off • Note flash code on ignition control board diagnostic LED. W ater Heater Control - Thermostat Ign[...]

  • Seite 32

    32 Servicing should only be performed by a Quali fi ed Service Agent TROUBLESHOOTING TEST 6: BLOWER ON, NO IGNITION Conditions: Power on • Plugs in receptacles • Blower (Draft Inducer) operating • No power to Hot Surface Igniter (HSI). Note LED flash code. • Blower Exhaust Blower Prover Switch Blower (Draft Inducer) Hot W ater Outlet Check[...]

  • Seite 33

    33 Servicing should only be performed by a Quali fi ed Service Agent TROUBLESHOOTING TEST 7: BLOWER ON, BLOWER PROVER SWITCH CLOSED, NO IGNITER OPERA TION Conditions: Power on, but no power to igniter • Plugs in receptacles • Blower (Draft Inducer) on • 24V at ignition board E1, Pin 10 • 1 2 3 4 E4 Plug Continuity T est Check E1 pin 10 - 2[...]

  • Seite 34

    34 Servicing should only be performed by a Quali fi ed Service Agent TROUBLESHOOTING TEST 8: IGNITER HEA TS, NO MAIN BURNER 24 V . E1 Plug to Pin 9 E1 Plug to Pin 12 Figure 27 TEST 8 IGNITER HEA TS......NO MAIN BURNER IF ......... then............ short heat up time of igniter check control box grounding. Normal warm up (Approximately 20 seconds) [...]

  • Seite 35

    35 Servicing should only be performed by a Quali fi ed Service Agent TROUBLESHOOTING TEST 9: IGNITER HEA TS, NO MAIN BURNER Conditions: T est 8 completed • T urn off power • Disconnect wires from gas valve • Inlet Outlet Manifold Pressure Ta p Measure Resistance Between Gas V alve T erminals (Main V alve Solenoid Connections) Manifold Pressu[...]

  • Seite 36

    36 Servicing should only be performed by a Quali fi ed Service Agent TROUBLESHOOTING TEST 10: MAIN BURNER IGNITION FOR LESS THAN FIVE SECONDS Conditions: Power On; plug connected • Main Burner ignites for approximately five seconds, then goes out. • T ests 8 and 9 completed • Note the flash code on the ignition board LED. Hot Surface Igniter[...]

  • Seite 37

    37 Servicing should only be performed by a Quali fi ed Service Agent TROUBLESHOOTING TEST 1 1: W A TER HEA TER SHUTTING OFF BELOW SETTING Conditions: Main burner ignited • Stored water is below temperature setting more than 5° F (T ank Average). • Power off • Plug disconnected from heater control board receptacle E3 and E4 • E3 E4 Figure [...]

  • Seite 38

    38 Servicing should only be performed by a Quali fi ed Service Agent NOTES[...]

  • Seite 39

    39 Servicing should only be performed by a Quali fi ed Service Agent NOTES[...]

  • Seite 40

    Copyright © 2010 American Water Heater Company . All rights reserved. P .O. Box 1597, Johnson City , TN 37605 Phone: 800-456-9805 • Fax: 800-999-5210 www .americanwaterheater .com[...]